Drive Technology \ Drive Automation \ System Integration \ Services
Innovative drive and automation solutions for the construction and construction materials industry
2 Construction and construction materials industry
The construction industry places particularly high demands on drive engineering. On the
one hand, drive engineering components have to be as robust and durable as the machin-
ery used and work reliably even under the most extreme conditions. On the other hand,
high precision is mandatory, such as the accuracy required for certain positioning tasks.
The innovative products and solutions from SEW-EURODRIVE are the perfect choice when
looking for stable, powerful, and efficient drive solutions for the contruction and construc-
tion materials industry – SEW-EURODRIVE knows the requirements of this industry.
Drive solutions from SEW-EURODRIVE add drive to the construction and construction materials industry
3
The key to a tangible competitive edge are
innovative and energy-efficient concepts for the
construction and construction materials industry.
Maximum system availability is particularly
important for the individual processing steps.
From drive components of the comprehensive
modular system to individual MAXOLUTION®
system solutions, SEW-EURODRIVE can always
offer the components perfectly matching the
specific application. The global player focuses
on energy efficiency with products specifically
designed for this purpose. Its energy-efficient
solutions make a sustainable contribution to
meeting the European climate target of reducing
CO2 emissions by 20% to 25% over the next ten
years.
4 Product portfolio for the construction and construction materials industry
Trendsetting solutions for the construction and construction materials industry
To being able to utilize waste from the own saw-
mill in a meaningful way, Holzwerk Gebr. Schneider
GmbH has opted for a biomass power station.
The power station operated by Biopower SKW
GmbH covers the energy supply of the sawmill.
Waste is disposed of in an environmentally-
friendly manner and with excellent emission val-
ues. Smooth operation of this complex materials
processing system is ensured by gearmotors
and frequency inverters. They provide for reliable
material transport in many areas of the power
station. Automation technology of the drive
expert is the perfect choice when it comes to
solutions for fire, water, steam, and power.
SEW-EURODRIVE drive engineering solution:
– Gearmotors
– MOVITRAC® B frequency inverters
– MOVIDRIVE® B drive inverters
Powerful and large gear units are required when
it comes to lifting heavy loads. This is also the
case for the gantry crane company “Tobies
Kran- und Förderanlagen” from Speyer, Ger-
many, which ensures reliable container han-
dling at the Germersheim Rhine port. The stable
structure of the gantry crane is capable of lifting
loads weighing several tons. Such a solid ma-
chine construction technology requires powerful
drives for the lifting unit that are just as solid.
This power is provided by X series industrial
gear units from SEW-EURODRIVE.
SEW-EURODRIVE drive engineering solution:
– Hoist drive with X series industrial gear unit
– Travel drive and crane trolley drive with
KT127 helical-bevel gearmotors
Chain conveyor for transporting wood chips
Harbor gantry cran
The German company Loibl Allen-Sherman-Hoff
GmbH, headquartered in Straubing, Lower
Bavaria, is a manufacturer of machines and
systems for the materials preparation technology
with the focus on mechanical bulk materials
handling technology. A sidewall conveyor belt
can be used for nearly any type of bulk material
in a temperature range of approximately up to
+100 °C.
The conveying capacity of the application
amounts to 100 t/h. Drive and automation
technolgy from SEW-EURODRIVE contributes to
this high level of performance.
SEW-EURODRIVE drive engineering solution:
– KA107 helical-bevel gearmotors
– Helical-bevel double gearmotors
Sidewall conveyor belt for bulk material handling
Man and machine are exposed to the most extreme conditions in mining, the extraction of raw materials, or at the construction site.
The material used is subject to extremely irregular conditions, such as dirt, shocks, cold, heat or rain. Products and solutions of the drive
expert successfully implement all the requirements on the construction and construction materials industry. Following some examples of
successful cooperation of SEW-EURODRIVE and companies in the construction and construction materials industry.
Drive technology from SEW-EURODRIVE provides the
movement in the biomass power station
Rhine power – Industrial gear units for gantry cranes
Drive technology made by SEW-EURODRIVE transports
salt quickly and carefully
5
The carriage for placing pallets with precast con-
crete parts onto individual shelves is operated
with drive technology as well. Drive technology
made by SEW-EURODRIVE is also the ideal
choice for palletizing. Thanks to the power den-
sity and reliability, it forms the basis for millions
of drive variants and offers the optimum solution
for each application.
SEW-EURODRIVE drive engineering solution:
– Synchronous servo gearmotor for 3 axes
– MOVIDRIVE® B inverter in the control cabinet
AKW Apparate + Verfahren GmbH is a company
specialized in high-quality apparatus and plant
engineering and construction in the areas of
wet-mechanical processing of mineral raw
materials and environmental technology.
AKW Apparate + Verfahren also supports its
customers in the planning and implementation
of projects and has a global service network.
Drive and automation technology from SEW-
EURODRIVE is used in agitator applications of
SiC preparation plants in Norway. Approximately
450 gearmotors are operated in the two plants.
SEW-EURODRIVE drive engineering solution:
– Mains-operated helical gearmotors
Carriage for setting down precast concrete parts
Agitator for preparing silicon carbide suspensions
SOMMER Anlagentechnik GmbH is a company
specialized in the planning, design and imple-
mentation of production lines for the precast
concrete industry. The company offers concrete
spreaders for any type of concrete. The portfolio
of SOMMER is completed by competent support
in planning and implementation, and a global
service network. SEW-EURODRIVE is responsi-
ble for automating the systems and meets high
requirements in doing so. Drive and automation
technology from SEW-EURODRIVE lets the sys-
tem operate particularly profitably and reliably.
SEW-EURODRIVE drive engineering solution:
– Synchronous servo gearmotor for x and y axis
– Standard gearmotor for worm
– MOVIDRIVE® B inverter in the control cabinet
Concrete spreader
Efficient automation technology of the drive expert also
meets the high requirements on palletizing applications
Drive solutions for quick and efficient agitating
Drive technology from SEW-EURODRIVE controls all the
movements of the concrete spreader
Drive engineering components from SEW-
EURODRIVE do not only work in any climate
and under any operating conditions, they are
also very reliable, able to withstand high torque
loads, robust and safe. They offer high overload
capabilities, are dust-proof, particularly resistant
to corrosion and jet-proof. Automation technol-
ogy from the drive expert adds drive to construc-
tion and construction material applications in
gravel pits and mines, stone pits and clay pits,
concrete and precast concrete production.
6 effiDRIVE®: Energy-saving solutions
MAXOLUTION® – Individuelle Systemlösungen für jede Bewegung
: Energy-saving solutions that pay off
Saving energy is the top priority of modern construction projects today. This starts with the
production of the construction materials. A huge number of conveyor belts transports all
kinds of bulk material 24 hours a day. Continuously running drives are installed in many
companies. They offer energy saving potential that can be tapped with small investments
and short amortization times. Finding “hidden” energy users, determining their energy
saving potential, and showing alternative solutions is part of our comprehensive solution
competence.
7
Energy consulting “made by SEW-EURODRIVE”
can be tailored to meet individual needs.
At www.sew-energy-saving.com you find
tools and resources available round the clock,
such as:
1. Energy saving calculator
2. Energy consumption analysis
3. IE Guide
“Energy saving aid”: Energy consulting, tools and resources
Modular energy saving system: The product portfolio for more energy efficiency
1. Gearmotors and frequency inverters:
– MOVIDRIVE® and MOVITRAC® inverters
with intelligent DC link coupling or optional
regenerative power supply unit for recycling
released energy.
– Motors from the modular DR motor system
meet energy efficiency classes IE2, IE3 and
IE4.
– Helical-bevel gear units of the K19 and K29
sizes.
2. Decentralized drive systems:
– The mechatronic drive system MOVIGEAR®
meets energy efficiency class IE4 (Super
Premium Efficiency; “Energy-Efficient Plan
Technology” certified by TÜV SÜD standard)
just like the DRC electronic motor.
– Energy-efficient decentralized controllers
such as MOVIFIT® or MOVIPRO®.
3. Servo drive systems:
– Such as MOVIAXIS® multi-axis servo inverter,
combined with regenerative power supply
modules, storage or compact supply modules
(energy recycling).
8
®
DriveBenefits – Customized process solutions for your entire value creation chain
Overview of benefits
– Measurable cost savings
– Less expenditure of time
– Increased process safety
– Increased efficiency
– Enhanced process automation
New DriveBenefits modules available
for you
– Efficient variant management with new
functions in the DriveConfigurator
– Compact overview of technical product data
with the SEW Product ID
DriveBenefits from SEW-EURODRIVE offer a variety of practice-oriented possibilities to
accelerate processes in every value creation phase, to simplify these processes, and
to handle them in a cost-optimized manner. Selecting the suitable DriveBenefit modules
and combining them to form an overall concept will give you sustainable benefits.
DriveBenefits – an integrative and comprehensive
portfolio from which the matching components
can be selected in a flexible manner to suit the
various requirements.
Consistent and integrative
SEW-EURODRIVE – Services
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BENEFITS
9
1. Engineering and selection
– DriveConfigurator*
– DriveCAD*
– SEW Workbench*
– EPLAN® macros
2. Order and procurement logistics
– Electronic data interchange – EDI
– Customized procurement logistics
– Electronic invoicing
3. Material flow and startup
– Order-specific documentation*
– Order tracking*
– Intelligent material flow – DriveTag
4. Operation and spare parts procurement
– Spare parts ordering*
– Spare parts inquiry*
– SEW Product ID
* Available via the DriveGate® customer portal
Overview of DriveBenefits modules
You find more information on DriveBenefits at www.sew-eurodrive.com/drivebenefits.
10 SEW-EURODRIVE – Services
The individual CDS® system modules can be
combined freely to form an individual service
package. In this way, we provide exactly
the modules you need to meet your specific
requirements. The result will be higher system
availability with downtimes reduced to a
minimum. In other words, green light for your
production.
Green light for your
production
CDS® – Complete Drive Service from SEW-EURODRIVE offers plant operators a complete
service portfolio for all areas of drive technology. All services are based on decades
of practical and comprehensive experience that SEW-EURODRIVE has gained from the
challenging requirements of the construction industry. We offer exactly the service that
you need for your drive technology under the harsh conditions of the construction and
construction materials industry – it doesn’t matter when and where you need it.
CDS® – Complete Drive Service The modular service concept
11
24-hour service hotline
0800 SEWHELP / 0800 7394357
Permanent availability (24 h/7 days)
of our SEW experts
Startup service
On site startup and
production support
Inspection and maintenance service
Complete package for permanent and
plannable drive availability
Spare parts service
Original parts of the manufacturer –
individual parts or the entire set
Industrial gear unit service
Complete service from one supplier also
for large gear units
Retrofit service
Individually matched successor and
retrofit packages
CDM® maintenance management
Comprehensive concept:
Entire drive technology is collected >
central web database >
support for drive technology
Installation consulting service
Visual inspection of the installation situation
of all drive engineering components
Application programming service
Creating customized drive-component
software
Repair service
Maintenance and overhaul work
of components from SEW-EURODRIVE
and products of other manufacturers
Express assembly service
Quick provision of complete gear units,
motors, gearmotors, and electronics
Collection and delivery service
Entire logistics coordinated
Condition monitoring service
Systematic condition analysis using
the latest measuring methods
Training service
Customized training on site
or at SEW-EURODRIVE
The CDS® system modules – Our services at a glance
SEW-EURODRIVE
Driving the world
Drive Technology \ Drive Automation \ System Integration \ Services
SEW-EURODRIVE is right there for you:
How we’re driving the world
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Phone +49 7251 75-0
Fax +49 7251 75-1970
i www.sew-eurodrive.com