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Page 1: Demonstration of XCell ATF 2 and XCell ATF 6 Single-use ... · Demonstration of XCell™ ATF 2 and XCell™ ATF 6 Single-use Performance ... on XCell™ ATF SU Units . Test. ... @

Demonstration of XCell™ ATF 2 and XCell™ ATF 6 Single-use Performance

Repligen Corporation | 41 Seyon Street, Building 1, Suite 100 | Waltham, MA 02453 | www.repligen.com © 2016 Repligen Corporation. All rights reserved. The trademarks mentioned herein are the property of Repligen Corporation and/or its affiliate(s) or their respective owners.

Introduction

Product Characterization Tests

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Viab

ility

(%)

VCD

(E6 C

ells/

mL)

Time (days)

XCell ATF 6 SU

XCell ATF 6 SS

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Viab

ility

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VCD

(E6

Cells

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Time (days)

XCell ATF 2 SU

XCell ATF 2 SS

SUMMARY XCell™ ATF 6 Single-use and XCell™ ATF 2 Single-use both

exhibited similar cell growth, viability and cell specific productivity profiles compared to respective stainless steel versions. Data not shown for cell specific productivity. Both XCell™ ATF 6 single-use and stainless steel devices

demonstrated compatibility with SUBs (Single Use Bioreactors)

Perfusion Cell Culture Performance

Characterization Tests on XCell™ ATF SU Units

Test Results

XCell™ ATF 2 Single-use

XCell™ ATF 6 Single-use

Visual Inspection Appearance Pass Pass

Diaphragm Integrity Test (DIT) 25psi Pass Pass

Assembly Integrity Test (AIT) 25psi Pass Pass

Max Pressure Limit Test (MPLT) 50psi Pass Pass

Filter Integrity Diffusion Test Pass Pass

Water Flux @ 2, 4, 6 TMP Pass Pass

Assembly Cycle Test 100,000 or 2M* cycles Pass Pass

Sterility Media Hold Pass Pass

Perfusion Culture CHO cells Pass Pass

25 psi-25 min

25 psi-25 min

AIT

25 psi-25 min

DIT

50 psi-60 min

50 psi-60 min

MPLT

All post gamma irradiated single-use devices passed all product characterization tests

Visual Inspection, AIT and DIT will be tested on each unit as release criteria prior to gamma irradiation of XCell™ ATF 6 single-use devices

Extractable Study (Completed) Performed as per BPOG requirements

ISTA 2a Shipping Study (Completed)

Sterility Assurance Level Study (In progress) VDmax methodology per ISO 11137/AAMI TIR33

Shelf Life Stability Study (In progress) Real time study @ 22oC for 27 months Accelerate temp. study @ 55oC for 12 weeks (Predicts to 27

months at RT)

VCD: 40E6 cells/mL CSPR: 0.05nL/Cell/Day BR w.v: 40L (50L SUB)

VCD: 80-100E6 cells/mL CSPR: 0.02nL/Cell/Day BR w.v: 1.5L

Shashi Kudugunti, Mario Sinani, W. Roy Lin* and James Rusche. Repligen Corporation, Waltham, MA 02453, USA

Note: All product characterization tests were performed on post gamma XCell™ ATF Single-use devices. *Two XCell™ ATF 6 devices are evaluated up to 2M cycles(~100 days).

Components XCell™ ATF Single-use device with 0.2um

PES or 0.2um PS Filter Tubing set Reusable stand Materials • Housing & Aseptic Connectors:

Polycarbonate • Hollow Fiber: PES/PS, Polyurethane, &

Polypropylene • Port Adhesive: Cyanoacrylate • Diaphragm & Gaskets: Silicone • Inlet Elbow: Polyvinylidene fluoride

XCell™ ATF 2 (VCD & Viability)

XCell™ ATF 6 (VCD & Viability)

ACKNOWLEDGEMENTS XCell™ ATF Single-use Product Development Team, Repligen, Waltham-MA Ben Madsen & Nephi Jones (XCell™ ATF 6 beta testing),

Thermo Fisher, Logan, UT

Components XCell™ ATF Single-use device with 0.2um

PES or 0.2um PS Filter Tubing set Reusable stand Materials • Housing & Aseptic Connectors:

Polycarbonate • Hollow Fiber: PES/PS, Polyurethane, &

Polypropylene • Adhesive: PMMA • Diaphragm & Gaskets: Silicone • Tubing: Silicone & Pure Weld

Benefits Identical cell culture and cell retention performance to the

stainless steel devices No autoclaving required - up to 80% faster implementation time Configurable for sterile wetting and pre-use integrity testing More portable than stainless steel systems Reduced preparation, cleaning and validation activities

XCell™ ATF 2 Single-use System XCell™ ATF 6 Single-use System

Features 0.2um Polyethersulfone/Polysulfone Hollow Fiber Filters Fitted with convenient aseptic connectors Supplied gamma sterilized & double bagged Compatible with existing C24 and C410 XCell™ ATF Controllers Same pump and diaphragm configurations as existing XCell™ ATF

stainless steel systems Lightweight and stable