ME-215

ENGINEERING MATERIALS AND PROCESSES

(I) TEXT: E, Paul DeGarmo, J. Temple Black, Ronald A. Kohser. Materials & Processes in Manufacturing, 11th Ed., John Wiley & Sons lnc., 2012

(2) LAB manual: ME 215A: R. Dubrovsky: Engineering Materials and Processes, http://mechanical.njit.edu/students/me-required.php

WK TOPIC PAGES REVIEW QUESTIONS

1 Introduction. Manufacturing Systems Design 1-58 Ch.1; Q-S:1,3,6,17,27,32; Ch.2; Q-S:12,13

2 Nature of Metals and Alloys. Library 89-104 Ch.4; Q-S: 1,2,6,14.15,19.20,21,29,32

3 Properties of Materials 59-88 Ch.3; Q-S: 2,5,8,9,12,13,15,17,28,29

4 Fundamentals of Metal Alloys, Equilibrium Diagrams

71-88 Ch.4; Q-S: 2,4,9,10,11.12,13,14,15,16

5 TEST #1

6 Iron-Iron Carbide Equilibrium Diagram, Steels & Cast Irons.

114-119 Ch.5; Q-S: 20,25,26,27,29,30,31,32,33,35

7 Heat Treatment of Metals. 121-148 Ch.6; Q-S: 1,5,6,7,9,10,21,23,28,50

8 Ferrous Metals and Alloys, Cast Irons and Steels, Non-ferrous Alloys. Non-metallic Materials. Materials selection for designed product.

152-180 182-204 208-244 248-262

Ch.7; Q-S: 2,11,17,19,22,41,48 Ch.8; Q-S: 4,5,7 Ch.9; Q-S:2,4,38 Ch.10; Q-S:4

9 The Fundamentals of Metal Forming, Bulk Forming Processes, Hot and cold Working Processes, Sheet Forming Processes

379-395 398-435 440-477

Ch.15; Q-S:3,22,34,43 Ch.16; Q-S:5,40 Ch.17; Q-S:1,19,32,41

10 Casting, Powder Metallurgy and Joining Process. Processes and Their Influence on the Design Aspects of Machine Components

267-287 291-320 323-342 481-503 845-858 860-887 890-908 910-936

Ch.11; Q-S-2,8,10 Ch.12; Q-S:1,40 Ch.13; Q-S:1,3,4,28 Ch.18; Q-S:1,2,4,10,16 Ch.30; Q-S:3,7 Ch.31; Q-S:1,8,10 Ch.32; Q-S:7 Ch.33; Q-S:5,13,15,28,34

11 TEST #2

12 Measurement & Inspection. Process Capability & Quality Control.

958-993 1215-1226

Ch.35; Q-S:1,9,10,11,21,23 Ch.43; Q-S:5,9,10-Web based chapter

13 Metal Cutting, Chip-type Machining Processes, and Tool Geometry. Library

533-564 569-602

Ch.20; Q-S:3,4,6,15,20 Ch.21; Q-S:1,6,8,13,17

14 Machining Processes. 609-634 637-661 665-684 686-712 1120-1140

Ch-22;Q-S:2,4,8,21 Ch.23;Q-S:8,21,23 Ch.24;Q-S:1,12 Ch.25;Q-S:34 Ch.37; Q-S: 1,23

15 FINAL EXAM

January 2013