Heat Shrinkable Joints
Crosslinked Joints
Electro Fusion Joints
Flexible Bends
End Sleeves
Reduction Shrink Sleeves / Sliding / Butt welding / Crosslinked
End Fittings with Screw Cap
Valve Main Pipes
Main Pipes
Wall Bushes
1/2 Shells / Foam Pads
Collars
End Caps (Heat Shrinkable)
Mastic
Building Entry Bends / Fittings for Building Entry Bends
Compensators
Centerrings
Centerrings for Double Pipe / Centerrings for Spiro Pipe
Rubber Bands for Centerrings
Pipe Caps
Spashbarriers / Caps for CU-pipes
Ventilation Plugs / Perforated Ventilation Plugs / Expansion Plugs
Welding Plugs / Wire Clips
Alarm Cable Take-Off / Measuring Cup
Socket Welder
Copper Wire
Water Seal System
Heat Shrinkable Joints
Non-crosslinked
The Heat Shrinkable Joint is the Best Choice
The Heat Shrinkable Joint is the best choice when it comes to the joining of pre-insulated pipes.
The advantage of the Heat Shrinkable Joint is its elastic memory that enables the joint to regain its original
dimension after shrinking.
The Heat Shrinkable Joints are manufactured by HDPE material and have been tested according to EN 489.
Dimensions of the Joint:
• Dimensions between Ø90 and Ø1200 mm
• Wall thickness from 3 mm to 15 mm
• Standard lengths: 500, 600 and 700 mm – other lengths on request.
On Customer’s demand the Joints are wrapped in LDPE foil to protect against dirt and the sun.
The Joints are available with or without mastic.
Crosslinked Joint
Heat Shrinkable Irradiation Crosslinked Joint.
The joint is a fully irradiation crosslinked joint designed to be used with standard welding plugs. Crosslinked HDPE material provides the maximum strength in all conditions. Its sealing and adhesive layer provide 100% tightness The joint is fulfilling all the requirements of the latest EN 489:2009 norm (concerning the joint casing) and EN 253:2009 (concerning the wall thickness of the casing).
Basic Properties: - reliable material - precisely crosslinked PE-100 without any non-normative additives guarantees high-est mechanical strength in all conditions, - strong link - wall thickness compatible to casing pipe at all diameters, - no edges - joint made as the pipe section with w profile of annulus, exactly as the casing pipe - lack of narrowings and edges on the perimeter eliminates the uneven distribution of stresses, - easy installation - special crosslinking method speed up installation of standard welding plugs and prevent them from falling inside the joint casing, - always dry - unique sealing and adhesive layer combine the advantages of hotmelt adhesive and mastic. - full crosslinking - whole joint's surface is crosslinked. No weak spots.
Technical data: - maximum operating temperature - 50˚C - recommended surface preparation - degreasing followed by roughening - softening point of the sealing and adhesive layer - 144˚C (ASTM E-28) - shear strength of the sealing and adhesive layer - 36N/cm2 (ISO 4857) - peel strength of the sealing and adhesive layer – 87.5 N/cm (ASTM D-1000).
Additional information:
- distance between foaming holes - 230 mm, - foaming holes diameter - 24 mm (standard) or 20 mm (on order).
Mastic
Hotmelt
Specification of products and goods
Parameters
Heat Shrinkable, Radiation Crosslinked Joint is the only product on the market meeting below key issues: • Full material compliance with requirements of the EN 253:2009+A2:2015 standard, as it is made of PE100
class raw material. • Radiation level of over 40%. • The shape of the joint is identical to the shape of the jacket pipe of the pre-insulated pipe. • No need to centre the joints during its shrinking (using chocks for instance). • The range of manufactured diameters: from 90 to 1000 mm. • 100 cycles resistance in sandbox test as per EN 489:2009. Even without the hotmelt adhesive. • 1000 cycles resistance in sandbox test, as per EN 489:2009 method with the hotmelt adhesive.
Pictures show no deformations in the joints after 1000 cycles in sand-box test performed in HTC Veolia notified test lab.
High shrinking speed of crosslinked joints, compared to other solutions available on the market, resulting in time savings on the building site and the possibility to shrink them on their whole length, allowing their usage together with insulating halves or their cutting to desired length – e.g. in case of a typical connection near elbow connectors or tee-joints. Many years of experience show that the joints are extremely easy to assemble and very resistant to errors of installers.
Electro Fusion Joint (Sliding/Shrinkable joints)
(to be heat shrunk before welding)
Electro Fusion Joints are by far the Strongest Solution Available.
This system is designed to join lengths of pre-insulated pipes with HDPE Heat Shrinkable Joints by using a computer controlled thermoplastic welding process. In this process the joint and the pre-insulated pipe are fused into one uniformity length. By using identical materials for both joint and casing pipe, we ensure perfect compatibility.
The Electro Fusion Joint is certified according to EN489.
The Electro Fusion Joint is to be placed on the pre-insulated pipeline prior to welding of steel pipes. Both
ends of the joint are to be heat shrunk with delicate flame of gas burner, after prior installation of heating
elements on the jacket pipe. The joint can be used for all soil conditions, also in case of pollution with oil
products. Recommended for use in case of high level of ground water, large number of axial transitions,
acidic soils, waste storage sites, etc. The electro fusion joint can be used with constant ground water levels of
0..5 m above the top of pre-insulated pipe.
Additional accessories: During assembling of joints, components of polyurethane foam (PUR) are to be used. When ordering please provide information if the joint is to be delivered together with PUR foam
Jacket pipe outside diameter Dz:
[mm]
Sleeve min+max inside
diameter Dw: [mm]
Joint Std wall thickness after shrinking:
[mm]
Sleeve length L:
[mm]
Heating Element length [mm]
110 120+10 3,0 700 342
125 135+10 3,0 700 389
140 150+10 3,0 700 436
160 170+15 3,0 700 499
180 190+15 3,0 700 562
200 215+15 3,2 700 625
225 240+15 3,4 700 703
250 265+15 3,6 700 782
280 300+20 3,9 700 876
315 340+20 4,1 700 986
355 380+20 4,5 700 1111
400 420+20 4,8 700 1253
450 470+20 5,2 700 1410
500 530+25 5,6 700 1567
560 590+25 5,8 700 1755
630 655+25 6,0 700 1975
710 740+25 6,6 700 2226
800 835+25 7,2 700 2509
900 940+25 7,9 700 2823
1000 1050+25 8,7 700 3137
1100 1150+25 9,4 700 3451
1200 1250+25 700 3765
Flexible Bends
The flexible bend is at present manufactured up to Dimension 225 mm and is manufactured in all lengths, by agreement. We are also able to offer Crosslinked Flexible bends in different varieties.
End Sleeves
Heat Shrinkable End Sleeves.
End Sleeves are used where pipelines end with a bottom.
Dimensions from Ø90-1000
Reduction Shrink Sleeves / Sliding /
Butt welding / Crosslinked on request
Reduction DN1/DN2 [mm]
Length: [mm]
90 / 110 700 90 / 125 700 90 / 140 700
110 / 125 700 110 / 140 700 110 / 160 700 125 / 140 700 125 / 160 700 125 / 180 700 140 / 160 700 140 / 180 700 140 / 200 700 160 / 180 700 160 / 200 700 160 / 225 700 180 / 200 700 180 / 225 700 180 / 250 700 200 / 225 700 200 / 250 700 200 / 280 700 225 / 250 700 225 / 280 700 225 / 315 700 250 /280 700 250 / 315 700 250 / 355 700 280 / 315 700 280 / 355 700 280 / 400 700 315 / 355 700 315 / 400 700 315 / 450 700 355 / 400 700 355 / 450 700 355 / 500 700 400 / 450 700 400 / 500 700 400 / 560 700 450/ 500 700 450 / 560 700 450 / 630 700 500 / 560 700 560 / 630 700 630 / 710 700
End fittings with Screw Cap
We can provide end fittings with screw cap in various dimensions
and sizes.
Valve Main Pipes
The Main Pipes are made of HDPE material. No other materials and liquids, that may have a damaging
impact on the properties of the sleeve, are used in the manufacturing of the pipes. The Main Pipe is used
for valves and branch pipes. It is supplied with a circular or oval hole and one or more holes.
We offer a wide range of dimensions and variety of Main Pipes, such as Valve Main Pipe excl. hole and
Valve Main pipe incl. holes.
Wall Bushes
The Wall Bushes are made of NR-SBR rubber mix, or, on customer demand, of synthetic EPDM rubber. It is
used for sealing of the horizontal passes of pre-insulated pipe, through the building walls. It does not form
a water-tight protection. In case of high-level ground water use instead our water seal system.
Jacket pipe external diameter Dz:
mm
External diameter after placing on
pre-insulated pipe mm
Ring length
mm
90 126 50
110 146 50
125 161 50
140 176 50
160 196 50
180 216 50
200 236 50
225 261 50
250 286 50
280 316 50
315 351 50
355 391 50
400 436 50
450 486 50
500 536 50
520 556 50
560 596 50
630 666 50
710 746 50
800 836 50
900 936 50
1000 1036 50
*Other Wall Bush diameters available on request
DZ DW
L
Insulation Shells
Insulation Shells are made from polyurethane.
The insulation Shells are supplied in dimensions and lengths as requested.
Foam Pads
The Foam Pads come in sizes of 1000x2000x40mm and 1000x1000x40mm
Collars
Heat-Shrinkable Crosslinked Collars are equipped with hotmelt viscoelastic sealing. Easy and quick
assembly, thanks to the preform as ready sleeve. The surface is with a permanent change indicator
(in form of the dimpled backing) disappearing in case of appropriate heating.
JACKET PIPE external diameter Dz: [mm]
COLLAR diameter prior and / after shrinking Dwmax/ Dwmin: [mm]
COLLAR length
L:[mm]
90 115 / 80 150 225
110 130 / 90 150 225
125 155 / 100 150 225
140 170 / 110 150 225
160 190 / 125 150 225
180 210 / 135 150 225
200 225 / 145 150 225
225 260 / 165 150 225
250 290 / 185 150 225
280 330 / 210 150 225
315 370 / 235 150 225
355 395 / 250 150 225
400 450 / 285 150 225
450 505 / 315 225 500 555 / 350 225 520 555 / 350 225 560 625 / 385 225 630 775 / 480 225 710 775 / 480 225 800 865 / 525 225 900 970 / 780 225
1000 1100 / 880 225
*Collars are also available in length L=450mm
Heat Shrinkable End Caps
End Caps EC
JACKET PIPE outside diameter Dz:
[mm]
STEEL PIPE
diame-ter DN: [mm]
Shrinkage range on the jacket pipe
max / min Dwmax / Dwmin: [mm]
Skrinkage range on the steel pipe max / min dwmax / dwmin :
[mm] Description
90 20 98 / 70 40 / 24 ECS1 - 90/20
25 ECS1 - 90/25
110
25
118 / 85 53 / 26
ECS1-110/25
32 ECS1-110/32
40 ECS1-110/40
125 40 133 / 95 64 / 42 ECS1-125/40
50 ECS1-125/50
140 50 150 / 110 82 / 49 ECS1-140/50
65 ECS1/140/65
160 65 170 / 120 96 / 54 ECS1-160/65
80 ECS1-160/80
180 80 209 / 140 122 / 59 ECS1-180/80
200 80 209 / 140 122 / 59 ECS1-200/80
100 ECS1-200/100
225 100 234 / 180 146 / 78 ECS1-225/100
125 ECS1-225/125
250 125 260 / 195 178 / 85 ECS1-250/125
150 ECS1-250/150
280 150 328 / 240 232 / 140 ECS1-280/150
315 150 328 / 240 232 / 140 ECS1-315/150
200 ECS1-315/200
355 200 415 / 308 282 / 158 ECS1-355/200
400 200 415 / 308 282 / 158 ECS1-400/200
250 ECS1-400/250
450 250 465 / 392 334 / 220 ECS1-450/250
300 ECS1-450/300
500 300 515 / 445 364 / 275 ECS1-500/300
350 ECS1-500/350
560 350 575 / 480 416 / 325 ECS1-560/350
400 ECS1-560/400
630 400 645 / 550 470 / 356 ECS1-630/400
450 ECS1-630/450
*End Caps ECS1 for pre-insulated pipes in „ isolation PLUS”
We may also offer you End Caps for Twin Pipes. Contact us for further information.
Mastic
Product name
Width [mm]
Length [mm]
No. of rolls in package
Mastic 30 30000 5
Mastic 40 30000 4
Mastic 50 30000 3
Mastic in rolls, delivered in boxes, as per table above.
Building Entry Bends
The Building Entry Bends comes in two varieties: Single Entry Bends and Double Entry Bends. We may offer
the Single Entry Bends in dimension 125 - 180 mm and the Double Entry Bends in 125/125 – 180/180.
Nevertheless, we can supply other lengths and dimensions on request.
From dimension 180 and up to dimension 450 the Bend is welded.
Fittings for Building Entry Bends
We can supply various accessories for Building Entry Bends :
• Protection Cap
• Sealing Reduction
• Extension Pipe
• Sleeve for Extension Pipe
Compensators
In our product range we offer two types of compensators: Axial Expansion Joint with Weld Ends and
Onetime Compensator Axial Expansion Joint with Weld Ends. Bot are supplied in various sizes on request.
Axial Expansion Joint with Weld Ends
Onetime Compensator Axial Expansion Joint with Weld Ends
Centerrings
We supply a wide range of Centerrings in a variety of various models. The Centerrings may be customized after your choice.
Medium Pipe(mm)
Jacket Pipe(mm)
Medium Pipe(mm)
Jacket Pipe(mm)
Medium Pipe(mm)
Jacket Pipe(mm)
15.0 75 88.9 160 244.5 355
18.0 90 88.9 180 273.0 355
21.3 75 88.9 200 273.0 400
21.3 90 88.9 225 273.0 450
22.0 57 108.0 180 273.0 500
22.0 75 108.0 200 323.9 400
25.0 75 108.0 225 323.9 450
26.9 90 110.0 160 323.9 500
26.9 110 114.3 200 323.9 560
26.9 125 114.3 225 355.6 450
28.0 69 114.3 250 355.6 500
28.0 75 114.3 280 355.6 560
33.7 90 114.3 315 406.4 500
33.7 110 125.0 200 406.4 560
33.7 125 133.0 200 406.4 630
42.4 110 133.0 225 406.4 670
42.4 125 133.0 250 457.0 560
42.4 140 139.7 225 457.0 630
42.4 160 139.7 250 508.0 630
48.3 110 139.7 280 508.0 670
48.3 125 139.7 315 508.0 710
48.3 140 160.0 250 558.8 710
48.3 160 168.3 225 609.6 710
60.3 125 168.3 250 609.6 800
60.3 140 168.3 280 660.0 830
60.3 160 168.3 315 711.0 800
60.3 180 193.7 280 711.0 900
60.3 225 193.7 315 812.8 900
76.1 140 193.7 355 812.8 1000
76.1 160 219.1 280 914.4 1100
76.1 180 219.1 315 1016.0 1200
76.1 200 219.1 355
88.9 140 219.1 400
Centerrings for Double Pipe
Medium Pipe (mm)
Jacket Pipe (mm)
26.9-26.9 125
26.9-26.9 140
33.7-33.7 140
33.7-33.7
160
42.2-42.2 160
48.3-48.3 160
60.3-60.3 200
60.3-60.3 225
76.1-76.1 225
88.9-88.9 250
114.3-114.3 315
139.7-139.7 400-30
139.7-139.7 400-40
168.3-168.3 450
Centerrings for Spiro Pipe
Medium Pipe (mm)
Jacket Pipe (mm)
63.0 315
90.0 315
110.0 315
125.0 400
160.0 400
200.0 500
225.0 500
250.0 500
280.0 500
Rubber Bands for Centerrings
DN Pcs.
07x060 mm
950
10x060 mm 750
10x080 mm 500
10x100 mm 400
Pipe Caps
* = without hole
DN Inch 018.0 mm
020.0 mm
021.3 mm ½”
025.0 mm
026.9 mm ¾”
033.7 mm 1”
042.4 mm 1 ¼”
048.3 mm 1 ½”
*050.0 mm
060.3 mm 2”
076.1 mm 2 ½”
088.9 mm 3”
108.0 mm
114.3 mm 4”
133.0 mm
139.7 mm 5”
159.0 mm
168.3 mm 6”
193.7 mm
219.1 mm 8”
273.0 mm 10”
323.9 mm 12”
355.6 mm 14”
406.4 mm 16”
457.0 mm 18”
508.0 mm 20”
609.6 mm 24”
Splashbarriers – Non-shrinkable
d (mm) D (mm)
18.0 63.0
18.0 77.0
18.0 90.0
20.0 63.0
20.0 75.0
20.0 77.0
20.0 90.0
21.3 90.0
22.0 63.0
22.0 77.0
22.0 90.0
25.0 75.0
25.0 95.0
26.9 90.0
28.0 75.0
33.7 90.0
25.0-26.0 77.0
25.0-26.0 90.0
27.0-28.0 77.0
27.0-28.0 90.0
32.0-34.0 77.0
32.0-34.0 90.0
Ventilation Plugs
Dim 21, No. 1, Hole I top Dim 26, No. 1, Hole in the side Dim 21, No. 2, Hole in top and side Dim 26, No. 2, Hole in top and side
2000 pcs./per carton 2000 pcs./per carton
Perforated Ventilation Plugs Dim 23
Dim 23/20 Dim 16
Expansion Plugs
Welding Plugs
Welding Plug 21.5/35.5 mm, conic Welding Plug 22 mm, conic Welding Plug 25 mm, conic 1500 pcs./carton 2000 pcs./carton 2000 pcs./carton
Welding Plug 28 mm, Cylindrical Welding Plug 28/33 mm, conic Welding Plug 36 mm, Cylindrical
Wire Clips
19/S with slot 21/4 with hole 19/S with slot, packed 21/4 with hole, packed 15/4 with hole 15/4 with hole, packed 15/7 with hole 15/7 with hole, packed
36/4 with hole 15/S double with slot 36/4 with hole, packed 36/S with slot 36/S with slot, packed
Alarm Cable-Take-Off
Measuring Cups
Socket Welder
Socket fusion tools with digital temperature control and internal control lamp
Type HHSW-40-W. for spigots and sockets from OD 16 up to OD 40 mm. 230V 650W. Working temperature 201-279˚C. Net weight 1 kg. Including: 1 kit, 2 bolts, 1 reinforced wrench, 1 hex key wrench, 1 underpin rack, 1 table – holding device = board clamp. 1 pc. steel carrying case. Welding sockets not in-cluded. Weight and packing dim. 4 kg. 440 x 260 x H 100 mm Art. No. 0500040
40 mm. Socket fusion tools, digital, with 3 receptions
Type HHSW-63-W. for spigots and sockets from OD 16 up to OD 63 mm. 230V 800W. Working temperature 201-279˚C. Net weight 1.8 kg. Including: 1 kit, 2 bolts, 1 reinforced wrench, 1 hex key wrench, 1 underpin rack, 1 table – holding device clamp for ground. 1 holding device clamp for bench. 1 pc. steel carry-ing case+cardboard box. Welding sockets not included. Weight
and packing dim. 7 kg. 470 x 270 x H 130 mm
63 mm. Socket fusion tools, digital, with 2 receptions Art. No. 0500063
Type HHSW-110-W. for spigots and sockets from OD 16 up to OD 110 mm. 230V 1200W. Working temperature 201-279˚C. Net weight 2 kg. Including: 1 kit, 2 bolts, 1 reinforced wrench, 1 hex key wrench, 1 underpin rack, 1 table – holding de-vice=board clamp. 1 pc. steel carrying case+cardboard box. Welding sockets not included. Weight and packing dim. 7.8 kg. 460 x 270 x H 140 mm
Art. No. 0500110 110 mm. Socket fusion tools, digital
Accessories for Socket Welder
Socket fusion tools with digital temperature control and internal control lamp
Spigots and sockets 20-25-32-40 mm 20-25-32-40-50-63 mm 75-90-110 mm 125 mm 140 mm 160 mm
Teflon coated spigots and sockets
Dim. of plastic plug 22 mm / 34 mm 22 mm / 36 mm 24 mm / 34 mm 25 mm / 37 mm 25 mm / 43 mm
Plug welding of preinsulated pipe Cone teflon coated spigots and sockets
Welding plug tool universal
Art. No. 1007030
Welding plug tool
Socket Welder Extrusion welder HSK 10 DE Digital
Extruder HSK 10 DE Digital - HSK10 DE Digital Extruder with its own air blower. Extrusion welder HSK10 DE
Compact
HSK 10 DE Digital
Own air blower
Output Max 1.0 kg/h
Materials PEHD/PP/PVC
Motor 320 Watts
Welding wire Ø3-Ø4 mm
Scope 3-12 mm
Extruder weight 4.4 Kg
Length 400 mm
Cold start protection Yes
Electronic speed control Yes
Heater by screw 300 W
Hot air blower 1500 Watts
Power supply 230 V.
CU-wire
CU-wire – Blank
Art. No. 450000139 (1.5 mm2, blank) produced according to following specifications:
CU-wire – Tinned
Art. No. 455000139 (1.5 mm2, tinned) produced according to following specifications:
Water Seal System
Seal Rings for Water
W801 - Wall Entry Seal
Used when embedding round pipes in concrete walls and floors. Can
be used for all types of pipe material. The solution permits great axial
movements in pipes with a smooth surface. W801 is even adjustable af-
ter fitting and can be used on the inside or outside of the wall.
W802 – Water and Radon Seal
Used when embedding round pipes in concrete walls and floors. Suit-
able for all types of pipe material. W802 is used where the pipe will
not be exposed to major axial movement. W802 can also be used for
floor drain. W802 is available in dimensions 16mm up to 2000mm.
W803 – Repair Seal
Used where a leak has occurred between a pipe and a concrete
wall/floor. W803 is used for all types of pipe material. W803 per-
mits axial movements in the pipe and can be fitted on the inside or
outside of the concrete wall. The seal is fitted with a hose clamp
and clamping dogs that are screwed in place with expansion bolts
in the concrete wall for maximum durability.
W804 – Drilled Hole Seal
Used as a barrier against water in drilled holes in concrete walls
and floors. W804 avoids the need for any concrete pouring around
the pipe. W804 permits axial movements in the pipe and can be
used for all types of pipe material.
Water Seal System
Leak Detect Systems for Water Pipes
Water detect system – W3
Sensor Cable
The Sensor Cable W3 is intended to be used for non-insulated pipes. Sensor Cable W3 can be used on both pres-
sure water pipes (drinking water), sewer pipes and drainage pipes regardless of material, jointing method or di-
mension. The system can monitor the long pipelines from only one detection unit.
Complete system
The new Water Detect System is a complete leak detection system with intelligent alarm devices, software and an
effective sensor cable – W3 – developed for high-precision locating of leaks before costly damage occurs.
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