Transcript
Page 1: IA-RM001B-EN-P - literature.rockwellautomation.com · ansi/isa-s88 (s88) s88 s88 s88 s88 omac (opw)packml s88 opw s88 opw packml s88 s88 opw packml packml s88 s88 1 5 1 5 s88 1 1

( IA-RM001B-EN-P)

..

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3

5

7

RSLogix5000 25

Add-On 37

49

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3

ANSI

AOI Add-On

Auto

CIP (Clean In-Place

CLX Allen-Bradley® ControlLogix®

CM

CNB ControlNet™

CNet ControlNet™

DI Data Highway Plus™

DHRIO Data Highway Plus™ RIO

DI

DNB DeviceNet™

DNet DeviceNet™

DO

EM

ENet EtherNet/IP™

EP Equipment Phase

ERP

EStop

FT Factory Talk®

GEM

GEM/SECS /SEMI

GO

HMI

ID

I/O /

IP Internet

ISA

( )

MES

OEM

OMAC

OPW OMAC Packaging

P&ID

PAC

PID / /

RIO I/O

RP

RS

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4

SEC SEMI

SEMI

SI

SLC Allen-Bradley® SLC-500™

UDT

UP

VBA Microsoft Visual Basic Application

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5

1.

1.1(OEM)

(SI)

1.2

• 1.1

< >( )

1.3

OEM SI

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6

(

)

(HMI)

HMI HMI

HMI

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2

2.1 ANSI/ISA-S88

( [ISA]

(SEMI) /SEMI (GEM/SECS))

( [OMAC]PackML)

ANSI/ISA-S88 (S88)

S88 S88

S88 S88

OMAC (OPW)PackML S88 OPW

S88

OPW PackML S88

S88 OPW PackML PackML

S88

S88 1 5

1

5 S88

1 1

ANSI/ISA

5 5

S88 S88

S88 S88

S88 S88

http://www.isa.org

2.1.1 S88S88

• ( )

• ( phase model)

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2.2 S88

1 (Purdue Business Model) 1

(ERP) (MES)

1 (Purdue Business Model) ( ISA-95.00.01-2000)

(Purdue Business Model)

2

S88 2

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9

2 ( ISA Ds88.01 Draft 4A)

2

(

)

S88

3 3

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10

3 ( ISA dS88.01 Draft 4A)

S88 2 3 4 4

4 ( ISA dS88.01 Draft 4A)

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11

S88

5

5 ( Source: ISA dS88.01 Draft 4A)

5

Factory Talk Batch (FTBatch)

FTBatch

FTBatch

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6

6 ( ISA dS88.01 Draft 4A)

2.3

( )

• ( )

• ( )

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13

• (

)

2.4

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2.5 S88 3 (basic) (coordinator) (procedural)

1.

2.

3. ( )

2.8

2.6

(phase)

7 PhaseManager

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7 ( ISA dS88.01 Draft 4A)

(phase model)

( )

2.2

2.7

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(IDLE)

(START)

Ready

(RUNNING)

(COMPLETE)

(RESET)

(PAUSING)

(PAUSE)

(RUNNING)

(PAUSING)

(PAUSED)

(PAUSED)

(PAUSING)

(PAUSED)

(PAUSED)

(RESUME)

(HOLDING) (HOLD)

(HOLDING)

(HELD)

(HELD)

(HOLDING)

(HELD)

(RESTARTING) (HELD)

(RESTART)

(RUNNING)

(STOPPING) (STOP)

(STOPPING)

(STOPPED)

(STOPPING)

(RESET)

(IDLE)

(ABORTING) (ABORT)

(ABORTED)

(ABORTED)

(ABORTING)

(IDLE)

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2.8

(START) (IDLE)

(RUNNING)

(STOP) (RUNNING)

(STOPPING) (PAUSING)

(PAUSED)

(HOLDING)

(HELD)

(RESTARTING)

(HOLD) (RUNNING)

(HOLDING) (PAUSING)

(PAUSED)

(RESTARTING)

(RESTART) (HELD)

(RESTARTING)

(RUNNING)

(ABORT) (PAUSING)

(ABORT) (PAUSED)

(RUNNING)

(HOLDING)

(HELD)

(RESTARTING)

(STOPPING)

(STOPPED)

(RESET) (COMPLETE)

(IDLE)

(ABORTED)

(STOPPED)

(PAUSE) (RUNNING)

(RESUME)

(RESUME) (PAUSED)

(PAUSED)

(

(PAUSE)

(SINGLE STEP)

)

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2.9 RSLogix 5000 PhaseManagerRSLogix 500 PhaseManager (

) PhaseManager

PhaseManager

• Phase

• Equipment phase

• Phase

• ( ) S88

8 PhaseManager

8 PhaseManager

(equipment phase) Logix5000

PhaseManager ( LOGIX-UM001A-EN-P)

9 10 PhaseManager

9 10

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9 PhaseManager( ISA dS88.01 Draft 4A)

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10 PhaseManager( ISA dS88.01 Draft 4A)

2.10 RSLogix 5000RSLogix 5000

2.10.1 RSLogix 5000 S88 11

(VFFS) VFFS

11 VFFS

12 VFFS

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12 VFFS

S88

13

13 S88

14 RSLogix 5000

EquipmentProcModel_Production RSLogix 5000 PhaseManager

ing ( Aborting

Holding)

( EquipmentModule_Sealing Jaws)

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14

PhaseManager

2.10.2

15 (CM22)

(CM02)

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15

15 S88

16 S88 1 5 16

PhaseManager

( )

16 PhaseManager S88

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17

PhaseManager PhaseManager

17

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3. RSLogix5000

RSLogix5000

• (UDTs)

• RSLogix5000

3.1 RSLogix5000RSLogix5000

* 40

*

*

* A_BCD AB_CD

* ( )

*

3.2 General

Gen

NATO North Atlantic Treaty

Organization

• 4

3.3 ( )( ControlLogix

FTView )

MM NN BB PP

MM NN BB PP

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MM

NN

( )

BB Bug fix

PP

( )

C.2.0.0 C 2

0 Bug fix 0

3.4 S88.01

3.4.1

xx Toledo( ) Toledo

yy

zz

aa 1A #2

xxyy_zz_aa TSB_Mix_1A TNB_PackLine_02

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3.4.2 ( )

( RSBatch)

S88.01

xx Toledo Toledo

( ) yy

RP RP RP

aa #2 #1

bb

xxyy_Unaa_Opbb_cc TSB_RP02_Clean RP01_Production

xx Toledo Toledo

( ) yy

EQP EQP EQP

aa #2 #1

bb

xxyyEQPbb_cc TSB_EQP02_Clean EQP01_Production

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3.4.3( )

( )

UN_xx Mix Tank Vertical Bagger

( ) UN_Bagger

UN_xx UN_MixTank

UN_Bagger

UN_xx UN_MixTank Toledo

xx Toledo

yy

UN #3

( ) aa Tank 1234A VerticalBagger

zz Mix Tank VerticalBagger

aa_zz MixTank_1234A UN03_Bagger

xxyy_UNaa_zz TSB_MixTank_

1234A

( ) xx Toledo

yy

UN UN

zz #3

PH

aa #01

bb

Xxyy_Unzz_UPaa_bb Production-Mode

UN03_PH01_

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3.4.4 (Operation) ( )

xx Toledo Toledo

yy

UN UN UN

aa Tank 1234A #3

OP OP OP

bb #1 #1

cc

Xxyy_UNaa_ MinTank1234A UN03_OP01_

OPbb_cc _OP01_AgSpeed- SafetyInterIocks

Cal

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3.4.5

EM_xx Agitator Sealing Jaw

( )

EM_xx EM_Agitator EM_SealJaw

EM_xx EM_Agitator EM_SealJaw

xx Toledo Toledo

( ) yy

zz Mix Tank Vertical Bagger

aa 1234A #3

EM EM

Bb EM#12 EM#1

cc Agitator SealJaw

xxyy_zzaa_ TSB_MixTank- Bagger_EM02_

EMaa_bb 1234A_EM12_ SealJaw

Agitator

xxyy_zzaa_ MixTank-1234A_ EM02_SealJaw

EMaa_bb EM12_Agitator

xx Toledo Toledo

xx

yy Min Tank Vertical Bagger

zz 1234A #3

EP EP EP

aa EP#12 EP#2

bb Agitator Sealing Jaw

xxyy_Unzz_ MixTank1234A_ EP02_SealJaw

EPaa_bb EP12_Agitator

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3.4.6

EM_xx Agitator Sealing Jaw

( )

EM_xx EM_Agitator EM_SealJaw

EM_xx EM_Agitator EM_SealJaw

xx Toledo Toledo

( ) yy

zz Mix Tank Vertical Bagger

aa 1234A #3

EM EM

Bb EM#12 EM#1

cc Agitator SealJaw

xxyy_zzaa_ TSB_MixTank- Bagger_EM02_

EMaa_bb 1234A_EM12_ SealJaw

Agitator

xxyy_zzaa_ MixTank-1234A_ EM02_SealJaw

EMaa_bb EM12_Agitator

xx Toledo Toledo

xx

yy Min Tank Vertical Bagger

zz 1234A #3

EP EP EP

aa EP#12 EP#2

bb Agitator Sealing Jaw

xxyy_Unzz_ MixTank1234A_ EP02_SealJaw

EPaa_bb EP12_Agitator

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3.5 RSLogix 5000™ ( )Logix Logix

RSLogix5000™ xx Mixing VFFS

yy CLX CMX

V V V

aa 2 2

bb 6 6

xx_yy_Vaa_ Mixing_CLX_ VFFS_CMX_

bb V02_06 V02_06

Logix

xx Toledo Toledo

yy

zz 4321 4321

aa CLX CMX

bb Mixing VFFs

xx_yy_aa_bb TNB_4321_CLX_MIXING TSB_4321_CMX_CFFS

Logix

Control Logix CLX

Compact Logix CMX

Flex Logix FLX

Soft Logix SLX

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3.5.1 ( )

• ControlLogix

IPC_

I/O I_

I/O O_

I/O RIO_

DeviceID_

EM_

EP_

(Inflight) Inflight_

Queue_

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3.6 I/OI/O (cards)

I/O

1.

2. ( )

3.

4. S( )

5.

6.

7.

RLO I/O

1. S( )

2.

3.

4. G( )

5.

6.

L00 R01

R02

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AI

AO AOI

DI

DO

/ AIO

/ DIO

/ / ADIO

I/OSIO SIO

I/O MIO

DNET

CNET

I/ORIO RIO

I/O I/O

I/O

Mixer123 Controller,

Local chassis, Slot 4, M123_CLX_L00_S04_AO

Analog Output

Mixer123 Controller,

Local chassis, Slot 12, M123_CLX_L00_S12_DO

Discrete Output

Mixer123 Controller,

Remote chassis#1, Slot 1, M123_CLX_R01_S01_AI

Analog Output

Mixer123 Controller,

Remote chassis#1, M123_CLX_R01_S02_AO

Slot 2,Analog Output

Mixer123 Controller,

Remote chassis#2, Slot 5, M123_CLX_R02_S05_DI

Analog Output

Mixer123 Controller,

Remote chassis#2, Slot 6, M123_CLX_R02_S06_DO

Discrete Output

Mixer123 Controller,

Remote chassis#2, M123_CLX_R02_S06_RIO

Slot 6,Remote I/O

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3.7( )

RSLogix

18

• Pusher_Valve

• Pusher_Valve ( )

50Y11

• P u s h e r _ V a l v e ( )

Local:6:O,Data2

18

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4. Add-On

(UDTs) add-on

UDTs AOIs Logix5000

(Common Procedures Programming Manual)

http://literature.rockwellautomation.com/idc/groups/literature/documents/pm/

1756-pm001_-enp.

pdf

4.1 Logix

UDTs

UDTs UDT

Logix UDT

UDT

(self-documenting) UDT

UDT (

)

8 3 11

(PAC) 4

UDT

( )Tank_Large UDT

UDT

6

19 20

19 UDT

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20 UDT

UDTs

UDT

UDT

PAC HMI

UDT

4.1.1UDTs

UDT

UDT_UserSpecficName

• UserSpecficName UDT

• UserSpecficName UDT_

• 24

• UDTs (

)

UDTs CIP CIP CIP

UDT UDT

UDT

UDT CM CM_V2S

- UDTs

UDTs UDT_EM UDT

UDT

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UDTs

UDT

UDT N/A N/A

InventoryTracking UDT_ InventoryTracking

CIP UDT_CIP

N/A N/A

UDT

SV1234 UDT_CMV2S

EM_WaterAdd UDT_EM

PC_CLX1 IDT_IPC

4.1.2 UDTUDT

• UDT

UDTs

• UDT

UDT

21 UDT

21 UDT

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22

22 380 21 384

22 UDT

UDTs

UDT UDTs

UDT

4.2 Add-Onadd-on (AOI)

AOI

AOI

• AOI

AOI AOI

• AOI

( )

( )

• AOI

• AOI

• AOI AOI

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AOI RSLogix5000

RSLogix5000

AOI

4.2.1 AOI23 AOIs

23

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4.2.2 AOI24 25 26 4.2.1

24 AOI

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25 API

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26 RSLogix5000 AOI

4.2.3 Add-OnUDTs AOIs

AOI 27 AOI

AOI ApplicationName_VariantName_AOI

• ApplicationName AOI

• _VariantName AOI

• AOI

• AOI

4.2.4 AOI AOI

AOI

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Required AOI Parameters

(Command) Cmd_ HMI

Cmd_Reset

Cmd_JogServo

Cmd_FillTank

(Configuration) Cfg_ AOI

HMI

Cfg_JogDirection 0= 1=

(Status) Sts_ AOI

Sts_Er

(Error)

Sts_Alm ( HI/LOW )

(Alarm)

Sts_IndexComplete

Sts_FillInProcess

Error( ) Err_ Sts_Er Err_Parameter

Err_Value

Err_PCamCalcFault MCCP

(Alarm) Alm_ Sts_Alm Alm_parameter

Alm_Value

Alm_TankHI HI

(Input) Inp_ AOI

Inp_ServoPosition

Inp_ServoRegistrationPosition

(registration position)

Inp_TankLevel

Inp_TankLevelFillRate

(Output) Out_ AOI

Out_GlueGun1 Glue Gun 1

Out_ServoCorrectionDistance

Out_OverflowValve

Out_TankLevelError

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(Reference) Ref_

AOI AOI

Ref_PositionCamRecovery

MAPC

Ref_TankFillControl

(Parameter) Par_

Par_MachineSpeed

Par_TargetFillLevel

(Set point) Set_ HMI

Set_MachineMaxSpeed

Set_TankHILevel HI

(Value) Val_ ( )

(Report) Rpt_ ( )

(Information) Inf_ AOI AOI

(Ready) Rdy_

HMI

(Work) Wrk_ ( ) AOI

27 AOI

27 AOI

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4.2.5AOI

• AOI

DN ER

4.3Add-On FTViewAOIs (GOs) Factory Talk View(FTViev)

GOs

AOI Go

AOI GO AOI

AOI AOI

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4.3.1

AOI

AOI

HMI

28

AOI AOI RSLogix5000

AOI

28

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5.

ControlLogix FTViewSE FTViewME

FTView

5.1 FTViewSE

xx

FTViewSE

FTViewSE Function FTViewSE FTViewSE

xxx_Status

Sts_Alarm

Sts_ER

xxx_Config

xxx_Trend

tmpInterlock

Inp_InterlockOK

Cfg_EnableInterlocks

xxx_Perm

Cfg_EnablePermissives

xxx_Help

xxx_Tune

xxx_Autotune xxx_Autotune

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FTViewME

FTViewME FTViewME FTViewME FTViewME

Permissives

(Home)

(HOME)

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FTViewME FTViewME FTViewME FTViewME

5.2 HMI

• Visual Basic Microsoft Visual Basic (VBA)

• CPR CPR

CPR

CPR7 V 1.00.00

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Publication IA-RM001B-ZH-P June 2009 Copyright 2009 Rockwell Automation Inc. Printed in CHINA.

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