INTEGRATEDSOLUTIONS
launches
2017 New launches
MILLING l JV 30 – Drill Tap Center
l JV 40 – Vertical Machining Center
l JV 80 – Vertical Machining Center
l JV Twin – Vertical Machining Center
l JU 40 – 5-Axes Vertical Machining Center
l JHM 40 – Horizontal Machining Center
TURNING l Smart Plus – Horizontal Turning Lathe
l LR40T L15 – Horizontal Turning Lathe
l LTV 50 – Vertical Turning Lathe
TURNMILL l LL20MY L5 – 4 Axis Turnmill Centers (Y Axis)
JV 30 Drill Tap Center
SPECIFICATIONS
Title Description Unit JV 30
Stroke
X Axis mm 500
Y Axis mm 400
Z Axis mm 320
Distance from spindle nose to table top mm 150 - 470
Table
Table Size mm 600 x 350
No. of T Slots x Pitch nos. x mm 3 x 125
Max. Load on table kgs 250
Spindle
Spindle bore taper type BT-30
Spindle speed rpm 10000
Spindle Motor power (Cont./15mins.) kW 3.7/5.5
Feed System
Rapid traverse rate – X & Y Axes m/min 48
Rapid traverse rate – Z Axis m/min 48
Cutting feed rate m/min 10
Automatic Tool Changer
No. of tools nos 21
Tool shank type MAS BT-30
Max. tool diameter with adjacent tool mm 100
Max. tool length mm 250
Max. tool weight kg 3
Tool change time (tool to tool) sec 2.5
CNC System Controller type Mitsubishi / Fanuc
Machine sizeFront x Side mm 2350 x 1800
Machine weight (Approx) kg 2500
FEATURES
• High speed drill tap center with complete milling capabilities.
• In line direct drive spindle (10,000 rpm)• High speed & reliable 21 tool carousel type
tool changer• Higher feed rate• Faster tool change time• 48 m/min rapids and high acceleration to
reduce cycle times• Compact machine• Best suited for mass production lines.
MILLING
SPEED POWER DIAGRAM
INTERFERENCE AND MOVING RANGE
600
350
400
(Y-A
xis
Stro
ke)
200
200
Zero
Ret
urn
250250Zero Return 500
(X-Axis Stroke)
(Mitsubishi)
JV 40 Vertical Machining Center
SPECIFICATIONS
Title Description Unit JV 40
Stroke
X Axis mm 500
Y Axis mm 400
Z Axis mm 450
Distance from spindle nose to table top mm 200 - 650
Table
Table Size mm 600 x 350
No. of T Slots x Pitch nos. x mm 3 x 125
Max. Load on table kgs 250
Spindle
Spindle bore taper type BT-40
Spindle speed rpm 8000
Spindle Motor power (Cont./15mins.) kW 5.5 / 7.5
Feed System
Rapid traverse rate – X & Y Axes m/min 48
Rapid traverse rate – Z Axis m/min 48
Cutting feed rate m/min 10
Automatic Tool Changer
No. of tools nos 20
Tool shank type MAS BT-40
Max. tool diameter with adjacent tool mm 80
Max. tool length mm 350
Max. tool weight kg 8
Tool change time (tool to tool) sec 3
CNC System Controller type Fanuc
Machine sizeFront x Side mm 2350 x 1800
Machine weight (Approx) kg 2500
FEATURES
• Compact Machine with higher stroke(X, Y & Z)• Higher Motor power• 20 Tools arm type ATC• Higher Rapid traverse rate (X, Y & Z - 48m/
min)• Higher Tool clamping force (600 kgf)• Better Load carrying capacity• Increased accuracy and improved surface
finish• Operator friendly design
MILLING
SPEED POWER DIAGRAM
INTERFERENCE AND MOVING RANGE
INTERFERENCE DIAGRAMØ80mm cutter
TABLE MOVING RANGE DIAGRAMØ80mm cutter
250 250
500(X-AXIS STROKE)
50 500 50
600
2535
025
200
400(
Y-A
XIS
STRO
KE)
200
200
200
� 5 0 0
� 5 8 0
� 8 0
Extreme Left Rearposition of stroke
Extreme Right Rearposition of stroke
ATC Tool Interference Range
ATC Tool Changing Arm PCD
JV 80 Vertical Machining Center
SPECIFICATIONS
Title Description Unit JV 80
Stroke
X Axis mm 800
Y Axis mm 540
Z Axis mm 600
Distance from spindle nose to table top mm 125-725
Table
Table Size mm 1000 x 560
No. of T Slots x Pitch nos. x mm 5 x 100
Max. Load on table kgs 800
Spindle
Spindle bore taper type BBT-40
Spindle speed rpm 12000
Spindle Motor power (Cont./15mins.) kW 11/15
Feed System
Rapid traverse rate – X & Y Axes m/min 36
Rapid traverse rate – Z Axis m/min 24
Cutting feed rate m/min 20
Automatic Tool Changer
No. of tools nos 20
Max. tool diameter with adjacent tool mm 80
Max. tool length mm 350
Max. tool weight kg 7
Tool change time (tool to tool) sec 3.5
CNC System Controller type Fanuc
Machine sizeFront x Side mm 2500 x 3000
Machine weight (Approx) kg 5500
FEATURES
• High Speed Direct drive Spindle• High structural rigidity for high precision
machining• Large working area• Higher cutting capability with large
diameter spindle bearings• High Precision Feed Mechanism• Enhanced rapid traverse rates reduces the
non cut time• Ease of chip removal / disposal & Coolant
Management• 20 Tools automatic tool changer
MILLING
SPEED POWER DIAGRAM
INTERFERENCE AND MOVING RANGE
JV 55 Twin Twin Spindle Vertical Machining Center
SPECIFICATIONS
Title Description Unit JV 55 Twin
Stroke
X Axis mm 800
Y Axis mm 450
Z Axis mm 600
Distance between two spindles mm 400
Distance from spindle nose to table top mm 150-750
Table
Table Size mm 1050 x 450
No. of T Slots x Pitch nos. x mm 4 x 100
Max. Load on table kgs 500
Spindle
Spindle bore taper type BBT-40
Spindle speed rpm 10000
Spindle Motor power (Cont./15mins.) kW 5.5/7.5
Feed System
Rapid traverse rate – X & Y Axes m/min 36
Rapid traverse rate – Z Axis m/min 24
Cutting feed rate m/min 20
Automatic Tool Changer
No. of tools nos 20 + 20
Tool shank type MAS BT-40
Max. tool diameter with adjacent tool mm 80
Max. tool length mm 350
Max. tool weight kg 8
Tool change time (tool to tool) sec 3.5
CNC System Controller type Fanuc
Machine sizeFront x Side mm 3200 x 2800
Machine weight (Approx) kg 5000
FEATURES
• Two identical high performance Direct drive spindles (simultaneous operations)
• High Speed machining – Reduce cycle time• 20 + 20 Tools arm Type ATC• BBT 40 spindle taper for higher accuracy• Increased tool life & productivity• Low cost per component• Ideal solution for high volume automatic
production line with integration of Robot/gantry system
• Reduces floor space• Superior Rigidity and minimal vibration
during cutting
MILLING
SPEED POWER DIAGRAM
INTERFERENCE AND MOVING RANGE
JU 40 5-Axis Vertical Machining Center
SPEED POWER DIAGRAM
SPECIFICATIONS FEATURES
• 5 axes Simultaneous• Direct drive Spindle (12,000 rpm)• Moving column design reduces vibration &
ensures high accuracy & repeatability.• Better Surface finish• larger clamping area (Dia 500 mm)• Pre loaded axil & radial roller bearing to
withstand the load exerted during machining• BBT 40 spindle taper for higher accuracy• Umbrella Type automatic tool changer
(20 Tools)• Machining of complex component.• Higher Feed rate• Higher Rapid traverse rate (X, Y & Z - 48m/
min)
Title Description Unit JU 40
Stroke
X Axis mm 400
Y Axis mm 550
Z Axis mm 550
Table indexing angle - A Axis deg -120° / +30°
Table indexing angle - C Axis deg 360°
Distance from spindle nose to table top mm 50-600
Table
Table Size mm Ø 500 x 400
Max. Work piece Size (Dia x Height) mm Ø 500 x 400
No. of T Slots x Pitch nos. x mm 5 x 80
Max. Load on table kgs 200
Spindle
Spindle bore taper type BBT-40
Spindle speed rpm 12000
Motor power (S1 Cont. / S6 40%) kW 15/22.5
Feed System
Rapid traverse rate – X & Y Axes m/min 48
Rapid traverse rate – Z Axis m/min 48
Cutting feed rate m/min 20
Automatic Tool Changer
No. of tools nos 20
Tool shank type BT40
Max. tool diameter with adjacent tool mm 80
Max. tool length mm 300
Max. tool weight kg 8
Tool change time (tool to tool) sec 5
CNC System Controller type Siemens
Machine sizeFront x Side mm 3800 x 2600
Machine weight (Approx) kg 7000
5-Axis Vertical Machining Center
400
50
550
Dia 500
A-Axis at 0 Degree
A-Axis at 90 Degree
50090
340 210 40
340 210
50
550
410
395
550
350 350
�500
48
202
202
48
(Z a
xis
stro
ke)
400
200
(X axis stroke)
(Y axis stroke)
MILLINGMOVING RANGE DIAGRAM
INTERFERENCE DIAGRAM
C-Axis center
200 20021
034
0
400
50
550
400
500
Tool change position
A-A
xis
cent
er
Workpiece Diameter
Wor
kpie
ce H
eigh
t
A-Axis at 0 Degree
A-Axis at 90 Degree
50090
340 210 40
60 340 210
350
200
50
A-Axis center
595
335
Tool change position
595
430
120
120
5
120
5Tool change position
Tool change position
550
(Y a
xis
stro
ke)
(X axis stroke)
(Z a
xis
stro
ke)
C-Axis center
200 200
210
340
400
50
550
400
500
Tool change position
A-A
xis
cent
er
Workpiece Diameter
Wor
kpie
ce H
eigh
t
A-Axis at 0 Degree
A-Axis at 90 Degree
50090
340 210 40
60 340 210
350
200
50
A-Axis center
595
335
Tool change position
595
430
120
120
5
120
5Tool change position
Tool change position
550
(Y a
xis
stro
ke)
(X axis stroke)
(Z a
xis
stro
ke)
400
50
550
Dia 500
A-Axis at 0 Degree
A-Axis at 90 Degree
50090
340 210 40
340 210
50
550
410
395
550
350 350
�500
48
202
202
48
(Z a
xis
stro
ke)
400
200
(X axis stroke)
(Y axis stroke)
JHM 40 Horizontal Machining Center
SPECIFICATIONS
Title Description Unit JHM 40
Capacity
X Axis mm 500
Y Axis mm 500
Z Axis mm 500
Spindle center to pallet top mm 100-600
Spindle nose to pallet center mm 100-600
Max. work piece diameter mm 600
Max. work piece length mm 500
Pallet
Pallet size mm 400 x 400
No of Pallets nos 2
Pallet change type Rotary
Minimum indexing angle deg 1
Pallet change time sec 15
Maximum load on pallet (evenly loaded) kg 400
Spindle
Spindle bore taper type BT 40
Spindle speed rpm 8000
Spindle motor power (Cont. / S6-40%) kW 11/15
Feed System
Rapid traverse rate – X & Z m/min 48
Rapid traverse rate – Y m/min 32
Cutting feed rate m/min 10
Automatic Tool Changer
No. of tools nos 20
Tool shank configuration type MAS BT-40
Max. dia. of the tool with adjacent tool mm 80
Max. tool length mm 300
Max. tool weight kg 7
Tool change time (tool to tool) sec 5
CNC System Controller type Fanuc / Siemens
Machine sizeFront x Side mm 3050 x 5650
Machine weight kg 8000
FEATURES
• Single piece box construction for optimal structural stability
• Compact Machine with smaller foot print.• Moving column – Fixed table machining for
better accuracies• High speed rotary pallets for higher
productivity.• Automatic pallet changer (APC) eliminates
loading/unloading time.• Higher rapids• Compact tool magazine
JHM40-SLIM
MILLING
SPEED POWER DIAGRAM
INTERFERENCE AND MOVING RANGE
250
250
Tool Change Position
JHM40-MOVING RANGE DIAGRAM(slim)
500
100
800
Tool Change Position
100 500
120
120
�500
(X A
xis
stro
ke)
400 400
�1400 (APC Swing)
�600 (Pallet Swing)
100 500
�600(Compt Diameter)
(Z axis stroke)
(Com
pt H
eigh
t)
(Y a
xis
stro
ke)
(Z axis stroke)
90
125
50ATC Rotation
(Fanuc)
Smart Plus Horizontal CNC Lathe
SPECIFICATIONS
Title Description Unit Smart Plus
Capacity
Swing over bed mm 480
Chuck dia, max mm 165 / 200
Max. turning diameter mm 280
Max. turning length mm 355
Admit between centres mm 400
Spindle
Spindle nose type Flat (Dia 140)
Hole through spindle mm 54
Spindle speed rpm 4500 / 3500
Spindle motor power (Cont./15 min) kW 5.5/7.5
Feed system
Cross travel X-axis mm 150
Longitudinal travel Z-axis mm 400
Rapid traverse rate X/Z-axes m/min 30 / 30
Turret
No. of stations nos. 8
Tool shank size mm 25 x 25
Maximum boring bar dia. mm 40
Indexing time (per station) sec < 1
Tailstock
Quill dia mm 65
Quill stroke mm 80
Quill taper - MT-4
CNC system Controller - Fanuc / Siemens
Machine sizeFront x Side mm 2310 X 1615
Machine Weight (Approx) kg 2300
FEATURES
• High precision CNC Lathe• Manufacturer of high quality parts• Low cost per component• Automation friendly for Batch production• stable & rigid machine• utilization of the cutting tools at their optimum
cutting parameters• Ergonomically designed for easy loading
and unloading of components
TURNING
SPEED POWER CURVE
MOVING RANGE AND INTERFERENCE
(Continuous)
(15 min. rating)
Ø40
Ø233
1404014010
150
40
280
Ø280(Max Turning Diameter)
Ø426
X Axis Stroke
(Interference Free Diameter)
Boring Bar
30
30
Sof
t O.T
5
Har
d O
.T
5
Har
d O
.T
Sof
t O.T
25
(8" Chuck Dia)Ø210
(6" Chuck Dia)Ø169
LR40T L15 Horizontal CNC Lathe
SPECIFICATIONS
Title Description Unit LR40T L15
Capacity
Swing over bed mm 760
Chuck dia, max. inch 15
Max turning diameter mm 600
Max. turning length mm 1460
Spindle
Spindle nose type A2-11
Hole through spindle mm 113
Spindle Speed rpm 1900
Spindle motor power (Cont./30 min) kW 18.5 / 22 Opt. (22/25)
Feed system
Cross travel X-axis mm 330
Longitudinal travel Z-axis mm 1580
Rapid traverse rate X/Z-axes m/min 24 / 20
Turret
No. of stations nos 8
Tool shank size mm 32 x 32
Maximum boring bar dia mm 60
Indexing time (per station) sec 1.5
CNC system Controller type Fanuc
Machine sizeFront x Side mm 5200 x 2650
Machine weight (Approx) kg 12000
FEATURES
• Robust machine construction to demonstrate its best cutting performance
• Rigid structure for outstanding cutting capabilities.
• Box slide ways for higher vibration damping performance.
• 45 deg slant bed improves cutting capabilities• High-torque spindle motor provides power
for heavy stock removal• Roller & Angular bearings to improve stability
during heavy cutting• larger hole through spindle• High-precision, quick-change hydraulic turret• Hook on type tail stock to support heavy
work piece.• large diameter ball-screw to provide high
rigidity for high feed rates• Broader field of vision & Ergonomic Design
with Double-Panel safety window
Max.Machining Ø600
25050300
330 (X-Axis stroke) 300
30
40
250
Spindle Center Line
Ø60
Interference Freemachining Ø407
Ø381 (15" Chuck)
Interference Freemachining Ø417
60
60
Ø50
Zero Return Position
Har
d O
T
Soft
OT
Soft
OT
Har
d O
T
Hard OT
Soft OT
Soft OT
Hard OT
HEA
D S
TOC
K FR
ON
T
SPIN
DLE
NO
SE
(7)
50
112 (7)
50
112
1580 (Z-Axis stroke)
12067
Max
. Mac
hini
ng �
600
1548 25
120
2527
530
1460 (Max.Machining Length)
67
162 71
330
(X-A
xis s
trok
e)5
5
55
(93)
187 Min.
�120
$ 1128120
Tailstock Max. Base StrokeQuil Stroke445
1693 (Max)
1600 (ABC)
With Steady Rest
Chuck HCH-15A11
Ø381(15")
440 500
Steady Base Stroke120 # 628995
Quil Stroke
# When Steady rest base is at Extreme Right
$ When Steady rest base is at Extreme Left
Tailstock Base Stroke
TURNING
SPEED POWER CURVE
MOVING RANGE AND INTERFERENCE
* wi th Steadyres t
* Standard * With Gear box
Gear 1Gear 2
Gear box - optional
LTV 50 Vertical Turning Lathe
SPECIFICATIONS
Title Description Unit LTV 50
Capacity
Swing over the bed mm 880
Chuck dia, max. inch 21
Recommended turning diameter mm 650
Max. turning diameter mm 800
Max. turning length mm 800
Spindle nose mm A2-11
Spindle
Hole through spindle mm 100
Spindle Speed rpm 1800
Spindle motor power (Cont./30min) kW 18.5/22
Feed system
Cross travel X-axis mm 445
Longitudinal travel Z-axis mm 837
Rapid traverse rate X/Z-axes m/min 20
Turret
No. of stations nos 8
Tool shank size mm 32 x 32
Maximum boring bar dia mm 50
Indexing time (per station) sec 1.5
CNC system Controller type Fanuc
Machine sizeFront x Side mm 1765x3755
Machine weight (Approx) kg 12000
FEATURES
• 21 inch chuck size with max. Turning dia & length 800mm
• Rigid bed for heavy cutting• Large diameter component machining• Effective chip disposal and coolant
management• 8 Station turret• Roller LM guideways on both the axes for
heavy cutting.• Hydraulic Counterbalance to prevent vertical
drop• Pre tensioned ball screws for high accuracy• Flexible for customized automation solutions
TURNING
SPEED POWER CURVE
MOVING RANGE AND INTERFERENCE
LL20MY L5
Y-AXIS TURNMILL CENTRE
• Computer optimised Cast Iron (FG 300) box stucture bed• Machine with Y-axis• VDI-30, 12 station-driven tool turret• Turret indexing and tool drive by servo motor• C-axis for spindle with hydraulic brake• 4 axes TurnMill Center with Y axis• Machining of critical components with complex
operations.• box structure bed for stable material removal &
vibration free operation.• High response feed mechanism• 60° inclined, simplified design/structure.• 12 Station Drive Tools, VDI 30 Turret.• Higher spindle power, faster traverses and are indeed
very user friendly
SPECIFICATIONSTitle Description Unit LL20MY L5
Capacity
Swing over bed mm 510
Chuck dia. Max mm 200
Max. Turning dia mm 320
Max. Turning Length mm 465
Spindle
Spindle nose type A2-6
Hole through spindle mm 61
Spindle speed rpm 4000
Spindle motor power(Cont./S6 40%) kW 9 / 13.5
Feed
Inclination Cross slide deg 60 To horizontal plan
Travel X-axis mm 200
Travel Y-axis mm ±50
Travel Z-axis mm 540
Rapid traverse rate X / Z axes m/min 30
Rapid traverse rate Y axis m/min 15
Live tool Turret
(VDI 30)
No. of stations nos. 12
Tool shank size mm 20 x 20
Max. Boring bar dia. mm 32
Turret indexing type Servo
Turret indexing time sec 0.8
Driven motor power kW 4.82
Rotary tool speed rpm 4500
Tailstock
Quill dia mm 75
Quill stroke mm 100
Quill taper - MT-4
CNC System Controller - Siemens
Machine SizeFront x Side mm 3159 x 1866
Weight kg 4500
Turnmill Center
TURNMILL
MOVING RANGE AND INTERFERENCE DIAGRAM
SPEED POWER DIAGRAMINTERFERENCE DIAGRAM
Max. Machining Ø320Ø156
Ø205
Max
. Sw
ing
Ø55
0
Ø210
(8" C
huck
)
Max. Machining Ø240
200 (X-axis stroke)
40
20160
405
100 135
A/F 270
30
Ø32
85
Ø16
5065
X-Axis
Y-Axis
Max. Swing Ø550
200(X-Axis stroke)
X-Axis
Y-Axis
Max. Swing Ø550
(X-Axis stroke)
Tool path movement for 140 mm radial tool holder
Tool path movement for 100 mm axial tool holder
mm
Soft
OT
200
(X-a
xis s
trok
e)
5 5540 (Z-axis stroke)
Hard
OT
Soft
OT
50 70
7558 35
48
515
Zero Return Position
25 48Ø30
75
62
(75)
8511
325
5
135
40
5Hard OTSoft OT
Hard OTSoft OT
103200 385
75
(Quill Stroke) (Base Stroke)
Max
. Mac
hini
ng Ø
340
ABC=610
15
467 (Max. Machining Length)
Ø210 Chuck
Hard
OT
100
40
mm
mm
mm
(Siemens)
LAKSHMI MACHINE WORKS LIMITEDMACHINE TOOL DIVISION
Arasur, Coimbatore - 641 407, India.
Phone : +91 422 3021300, 3022537 | Fax : +91 422 3021331, 3022577
E-mail : [email protected] | [email protected]
www.lmwcnc.com
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