IntElecthighly precise
Technical description
Technical Data IntElect 50/370
Sumitomo (SHI) Demag IntElect 50/370
Model description IntElect 50/370-45 IntElect 50/370-80 IntElect 50/370-110 IntElect 50/370-180
International size description 500-45 500-80 500-110 500-180
Clamping unit 50/370
Clamping Force / Locking Force [kN] 500/550
Max. mould opening stroke [mm] 300
Mould height Min. [mm] 200
Max./enlarged mould height [mm] 410 1)/510
Daylight between platens max./enl. [mm] 710 1)/810
Mould platen (h x v) [mm] 520x570
Distance between tie bars (h x v) [mm] 370x370
Min. permissible mould diameter (k) [mm] 200
Max mould weight / mov. platen [kg] 780/500
Ejection stroke std./enlarged [mm] 90
Ejection / Retraction force [kN] 25/25
Type of drive clamping unit direct drive
Type of drive ejector belt drive
Injection unit 45 80 110 180
Screw diameter [mm] 14 18 18 22 25 18 22 25 30 25 30 35
L/D ratio 20 20 20 20 20 20 20 20 20 20 20 20
Spec. injection pressure (up to 400°C) [bar] 2800 2150 2800 2150 1670 2800 2800 2180 1515 2800 2180 1600
Cylinder head volume, max. [cm³] 14 23 23 34 44 23 40 52 74 59 85 115
Max. shot weight (PS) [g] 12 20 20 30 39 20 36 46 66 52 75 103
Max. injection speed> Version force 1) [mm/s] 200 200 200 200
> Version speed (S-Paket) 2) 3) [mm/s] 300 300 300 300
> Version high speed IntElect [mm/s] 500 500 500 -
Max. rate of injection> Version force 4) [cm³/s] 31 51 51 76 98 51 76 98 141 98 141 192
> Version speed (S-Paket) 2) 3) [cm³/s] 46 76 76 114 147 76 114 147 212 147 212 288
> Version high speed [cm³/s] 76 127 127 190 245 127 190 245 353 - - -
Max. plasticising rate (PS) 5) [g/s] 1 3,7 3,7 6 10 3,7 6 10 14 10 14 22,7
Heating capacity [kW] 4,0 4,2 4,2 5,2 5,7 4,2 5,2 5,7 8,3 5,7 8,3 9,4
Max. screw stroke [mm] 90 90 90 90 90 90 105 105 105 120 120 120
Max. nozzle stroke [mm] 350
Max. nozzle dipping depth (WA650) [mm] 20
Nozzle sealing force [kN] 30
Number of heating zones 4 4 4 4
Hopper capacity, optional [ltr.] 35
Type of drive dosing direct drive
Type of drive injection direct drive
General data 50/370-45 50/370-80 50/370-110 50/370-180
Dry cycle time (Euromap 6) [s-mm] 1,1-259
Net weight 6) [~kg] 4000 4000 4200 4200
Transport dimensions (l x w x h) [~m] 4,32x1,26x1,84 4,32x1,26x1,84 4,32x1,26x1,84 4,32x1,26x1,84
Screw drive overhang max. (h) [mm] - 95 95 166 228 95 166 228 351 522 645 789
The shown specifications reflect the state at the time ofprinting and refer to the standard cofiguration. We reservethe right to modifiy specifications.
The maximum injection speed and maximum injectionpressure are values, which can not be availablesimultaneously.The maximum injection pressure and maximum holdpressure are no pressures that can be generated during thewhole process.
These parameters are based on a mains voltage 400 V. Adeviating mains voltage will affect the machine parameters.
1) Basic equipment2) High speed max. injection speed on request3) Option for IntElect4) Basic equiment5) Plasticising rate depends on processing conditions and material employed6) The net weight of the machine may vary depending on equipment
2
3
Machine dimensions (l x w x h) IntElect 50/370
2120
145
2188100 1)
1779
1198
815
55-6
8
32759
7
101000760101
1522
838
1285 722 542
43
78
510357
665 614
3870
4308 h
581
722
375
157
1264
ZE320
385 min.
1) WA211
Mould mounting surface (fixed platen)
see Technical description
h Max. motor projection
Z
300
20
(33)
A B
A B
min. 200max. 410 1) / 510
Ø12
5H8 30
7.5
Ø12
5H8
20
Ø12
5
B - B487 672 / 872 with ZE 242
447211
520
500
570
245 210 175 105
70
70
140175
210245
Ø50
370
420
600
M12
600
370420
A - A
545.
5
24
k
Z
10535
140
70
M16x32
245
M16x32
105
140
Drilling pattern for robot on fixed platen (Euromap 18-E7)1) Basic equipment
k = smallest permissible mould diameter 200
Technical Data IntElect 50/420 Wide Platen
Sumitomo (SHI) Demag IntElect 50/420 Wide Platen
Model description IntElect 50/420-45 IntElect 50/420-80 IntElect 50/420-110 IntElect 50/420-180
International size description 500-45 500-80 500-110 500-180
Clamping unit 50/420
Clamping Force / Locking Force [kN] 500/550
Max. mould opening stroke [mm] 300
Mould height Min. [mm] 200
Max./enlarged mould height [mm] 410 1)/510
Daylight between platens max./enl. [mm] 710 1)/810
Mould platen (h x v) [mm] 570x570
Distance between tie bars (h x v) [mm] 420x370
Min. permissible mould diameter (k) [mm] 200
Max mould weight / mov. platen [kg] 780/500
Ejection stroke std./enlarged [mm] 90
Ejection / Retraction force [kN] 25/25
Type of drive clamping unit direct drive
Type of drive ejector belt drive
Injection unit 45 80 110 180
Screw diameter [mm] 14 18 18 22 25 18 22 25 30 25 30 35
L/D ratio 20 20 20 20 20 20 20 20 20 20 20 20
Spec. injection pressure (up to 400°C) [bar] 2800 2150 2800 2150 1670 2800 2800 2180 1515 2800 2180 1600
Cylinder head volume, max. [cm³] 14 23 23 34 44 23 40 52 74 59 85 115
Max. shot weight (PS) [g] 12 20 20 30 39 20 36 46 66 52 75 103
Max. injection speed> Version force 1) [mm/s] 200 200 200 200
> Version speed (S-Paket) 2) 3) [mm/s] 300 300 300 300
> Version high speed IntElect [mm/s] 500 500 500 -
Max. rate of injection> Version force 4) [cm³/s] 31 51 51 76 98 51 76 98 141 98 141 192
> Version speed (S-Paket) 2) 3) [cm³/s] 46 76 76 114 147 76 114 147 212 147 212 288
> Version high speed [cm³/s] 76 127 127 190 245 127 190 245 353 - - -
Max. plasticising rate (PS) 5) [g/s] 1 3,7 3,7 6 10 3,7 6 10 14 10 14 22,7
Heating capacity [kW] 4,0 4,2 4,2 5,2 5,7 4,2 5,2 5,7 8,3 5,7 8,3 9,4
Max. screw stroke [mm] 90 90 90 90 90 90 105 105 105 120 120 120
Max. nozzle stroke [mm] 350
Max. nozzle dipping depth (WA650) [mm] 20
Nozzle sealing force [kN] 30
Number of heating zones 4 4 4 4
Hopper capacity, optional [ltr.] 35
Type of drive dosing direct drive
Type of drive injection direct drive
General data 50/420-45 50/420-80 50/420-110 50/420-180
Dry cycle time (Euromap 6) [s-mm] 1,2-259
Net weight 6) [~kg] 4100 4100 4300 4300
Transport dimensions (l x w x h) [~m] 4,32x1,26x1,84 4,32x1,26x1,84 4,32x1,26x1,84 4,32x1,26x1,84
Screw drive overhang max. (h) [mm] - 95 95 166 228 95 166 228 351 522 645 789
The shown specifications reflect the state at the time ofprinting and refer to the standard cofiguration. We reservethe right to modifiy specifications.
The maximum injection speed and maximum injectionpressure are values, which can not be availablesimultaneously.The maximum injection pressure and maximum holdpressure are no pressures that can be generated during thewhole process.
These parameters are based on a mains voltage 400 V. Adeviating mains voltage will affect the machine parameters.
1) Basic equipment2) High speed max. injection speed on request3) Option for IntElect4) Basic equiment5) Plasticising rate depends on processing conditions and material employed6) The net weight of the machine may vary depending on equipment
4
5
Machine dimensions (l x w x h) IntElect 50/420 Wide Platen
2120
145
2188100 1)
1779
1198
815
55-6
8
32759
7
101000760101
1522
838
1285 722 542
43
78
510357
665 614
3870
4308 h
581
722
375
157
1264
ZE320
385 min.
1) WA211
Mould mounting surface (fixed platen)
see Technical description
h Max. motor projection
Drilling pattern for robot on fixedplaten (Euromap 18-E7)
B - B
1) Basic equipment
487 672 / 872 with ZE 242447211
570
500
570
245
210 140
70
70
175210
245
Ø50
370
420
600
M16
600
420470
A - A
545.
5
32
k
Z
10535
140
70
M16x32
245
M16x32
140
175
Z
300
20
(33)
A B
A B
min. 200max. 410 1) / 510
Ø12
5H8 30
7.5
Ø12
5H8
Ø12
5
20
k = smallest permissible mould diameter 200
Technical Data IntElect 100/470
Sumitomo (SHI) Demag Intelect 100/470
Model description IntElect 100/470-110 IntElect 100/470-180 IntElect 100/470-340 IntElect 100/470-500
International size description 1000-110 1000-180 1000-340 1000-500
Clamping unit 100/470
Clamping Force / Locking Force [kN] 1000/1100
Max. mould opening stroke [mm] 380
Mould height Min. [mm] 200
Max./enlarged mould height [mm] 430 1)/530
Daylight between platens max./enl. [mm] 810 1)/910
Mould platen (h x v) [mm] 620x620
Distance between tie bars (h x v) [mm] 470x420
Min. permissible mould diameter (k) [mm] 215
Max mould weight / mov. platen [kg] 780/500
Ejection stroke std./enlarged [mm] 110
Ejection / Retraction force [kN] 35/35
Type of drive clamping unit direct drive
Type of drive ejector belt drive
Injection unit 110 180 340 500
Screw diameter [mm] 18 22 25 30 25 30 35 22 2) 25 30 35 40 35 40 45
L/D ratio 20 20 20 20 20 20 20 22,4 20 20 20 20 20 20 20
Spec. injection pressure (up to 400°C) [bar] 2800 2800 2180 1515 2800 2180 1600 2800 2800 2800 2180 1670 2800 2150 1690
Cylinder head volume, max. [cm³] 23 40 52 74 59 85 115 42 61 114 156 203 178 232 294
Max. shot weight (PS) [g] 20 36 46 66 52 75 103 37 55 102 139 181 158 207 262
Max. injection speed> Version force 1) [mm/s] 200 200 200 200
> Version speed (S-Paket) 3) 4) [mm/s] 300 300 300 300
> Version high speed IntElect [mm/s] 500 - - -
Max. rate of injection> Version force 5) [cm³/s] 51 76 98 141 98 141 192 76 98 141 192 251 192 251 318
> Version speed (S-Paket) 3) 4) [cm³/s] 76 114 147 212 147 212 288 144 147 212 288 377 288 377 477
> Version high speed [cm³/s] 127 190 245 353 - - - - - - - - - - -
Max. plasticising rate (PS) 6) [g/s] 3,7 6 10 14 10 14 22,7 6 10 14 22,7 31,3 22,7 31,3 42
Heating capacity [kW] 4,2 5,2 5,7 8,3 5,7 8,3 9,4 5,2 5,7 8,3 9,4 11,1 9,4 11,1 11,3
Max. screw stroke [mm] 90 105 105 105 120 120 120 110 120 162 162 162 185 185 185
Max. nozzle stroke [mm] 350
Max. nozzle dipping depth (WA650) [mm] 20
Nozzle sealing force [kN] 30 30 30 30
Number of heating zones 4 4 4 4
Hopper capacity, optional [ltr.] 35 35 35 35
Type of drive dosing direct drive
Type of drive injection direct drive
General data 100/470-110 100/470-180 100/470-340 100/470-500
Dry cycle time (Euromap 6) [s-mm] 1,2-329
Net weight 7) [~kg] 5100 5200 5400 5500
Transport dimensions (l x w x h) [~m] 4,63x1,30x1,99 4,63x1,30x1,99 4,63x1,30x1,99 4,73x1,30x1,99
Screw drive overhang max. (h) [mm] - - 28 151 372 495 639 322 322 445 589 712 764 887 1023
The shown specifications reflect the state at the time ofprinting and refer to the standard cofiguration. We reservethe right to modifiy specifications.
The maximum injection speed and maximum injectionpressure are values, which can not be availablesimultaneously.The maximum injection pressure and maximum holdpressure are no pressures that can be generated during thewhole process.
These parameters are based on a mains voltage 400 V. Adeviating mains voltage will affect the machine parameters.
1) Basic equipment2) special option3) High speed max. injection speed on request4) Option for IntElect5) Basic equiment6) Plasticising rate depends on processing conditions and material employed7) The net weight of the machine may vary depending on equipment
6
7
Machine dimensions (l x w x h) IntElect 100/470
100 2313 1305
170
868
d
h
4070
4633
91000759296
32759
7
681
55-6
866
319
32 2129
663 60512
51
357 510
722 5827843
1304
722
375
ZE320
EE 110 1581d
EE 180 1581EE 340 1581EE 500 1601
50 **590 min.
1)
1) WA211Mould mounting surface (fixed platen)
see Technical description
** valid for injection unit 500
d Terminal box upper edgeh Max. motor projection
527 672 / 872 with ZE 242
507310
620
500
630
280
245
210
175
140
70
70140175
210245280
Ø65
420
485
620
M16
620
470535
A - A
645
32
k
Z
10535
140
80
M16x25
245
M16x32
Drilling pattern for robot on fixedplaten (Euromap 18-E8)1) Basic equipment
B - B
Z
380
20
(33)
A B
A B
min. 200max. 430 1) / 530
Ø12
5H8
325
Ø12
5H8
20
Ø12
5
k = smallest permissible mould diameter 215
Technical Data IntElect 100/520 Wide Platen
Sumitomo (SHI) Demag IntElect 100/520 Wide Platen
Model description IntElect 100/520-110 IntElect 100/520-180 IntElect 100/520-340 IntElect 100/520-500
International size description 1000-110 1000-180 1000-340 1000-500
Clamping unit 100/520
Clamping Force / Locking Force [kN] 1000/1100
Max. mould opening stroke [mm] 380
Mould height Min. [mm] 200
Max./enlarged mould height [mm] 430 1)/530
Daylight between platens max./enl. [mm] 810 1)/910
Mould platen (h x v) [mm] 690x620
Distance between tie bars (h x v) [mm] 520x470
Min. permissible mould diameter (k) [mm] 215
Max mould weight / mov. platen [kg] 780/500
Ejection stroke std./enlarged [mm] 110
Ejection / Retraction force [kN] 35/35
Type of drive clamping unit direct drive
Type of drive ejector belt drive
Injection unit 110 180 340 500
Screw diameter [mm] 18 22 25 30 25 30 35 22 2) 25 30 35 40 35 40 45
L/D ratio 20 20 20 20 20 20 20 22,4 20 20 20 20 20 20 20
Spec. injection pressure (up to 400°C) [bar] 2800 2800 2180 1515 2800 2180 1600 2800 2800 2800 2180 1670 2800 2150 1690
Cylinder head volume, max. [cm³] 23 40 52 74 59 85 115 42 61 114 156 203 178 232 294
Max. shot weight (PS) [g] 20 36 46 66 52 75 103 37 55 102 139 181 158 207 262
Max. injection speed> Version force 1) [mm/s] 200 200 200 200
> Version speed (S-Paket) 3) 4) [mm/s] 300 300 300 300
> Version high speed IntElect [mm/s] 500 - - -
Max. rate of injection> Version force 5) [cm³/s] 51 76 98 141 98 141 192 76 98 141 192 251 192 251 318
> Version speed (S-Paket) 3) 4) [cm³/s] 76 114 147 212 147 212 288 114 147 212 288 377 288 377 477
> Version high speed [cm³/s] 127 190 245 353 - - - - - - - - - - -
Max. plasticising rate (PS) 6) [g/s] 3,7 6 10 14 10 14 22,7 6 10 14 22,7 31,3 22,7 31,3 42
Heating capacity [kW] 4,2 5,2 5,7 8,3 5,7 8,3 9,4 5,2 5,7 8,3 9,4 11,1 9,4 11,1 11,3
Max. screw stroke [mm] 90 105 105 105 120 120 120 110 125 162 162 162 185 185 185
Max. nozzle stroke [mm] 350
Max. nozzle dipping depth (WA650) [mm] 20
Nozzle sealing force [kN] 30 30 30 30
Number of heating zones 4 4 4 4
Hopper capacity, optional [ltr.] 35 35 35 35
Type of drive dosing direct drive
Type of drive injection direct drive
General data 100/470-110 100/470-180 100/470-340 100/470-500
Dry cycle time (Euromap 6) [s-mm] 1,3-364
Net weight 7) [~kg] 5100 5200 5400 5500
Transport dimensions (l x w x h) [~m] 4,63x1,34x1,99 4,63x1,34x1,99 4,63x1,34x1,99 4,73x1,34x1,99
Screw drive overhang max. (h) [mm] - - 28 151 372 495 639 322 322 445 589 712 764 887 1023
The shown specifications reflect the state at the time ofprinting and refer to the standard cofiguration. We reservethe right to modifiy specifications.
The maximum injection speed and maximum injectionpressure are values, which can not be availablesimultaneously.The maximum injection pressure and maximum holdpressure are no pressures that can be generated during thewhole process.
These parameters are based on a mains voltage 400 V. Adeviating mains voltage will affect the machine parameters.
1) Basic equipment2) special option3) High speed max. injection speed on request4) Option for IntElect5) Basic equiment6) Plasticising rate depends on processing conditions and material employed7) The net weight of the machine may vary depending on equipment
8
9
Machine dimensions (l x w x h) IntElect 100/520 Wide Platen
100 2313 1305
170
868
d
h
4070
4633
91000759296
32759
7
681
55-6
866
319
32 2129
663 60512
51
357 510
722 5827843
1304
722
375
ZE320
EE 110 1581d
EE 180 1581EE 340 1581EE 500 1601
50 **590 min.
1)
1) WA211Mould mounting surface (fixed platen)
see Technical description
** valid for injection unit 500
d Terminal box upper edgeh Max. motor projection
Drilling pattern for robot on fixedplaten (Euromap 18-E9)
B - B
1) Basic equipment
527 672 / 872 with ZE 242
507310
690
500
630
280
245
210
175
140
70
70140175
210245280
Ø65
470
535
620
M16
690
520585
A - A
645
32
k
Z
10535
140
80
M16x25
245
M16x32
315
Z
380
20
(33)
A B
A B
min. 200max. 430 1) / 530
Ø12
5H8
350
Ø12
5H8
20
Ø12
5
k = smallest permissible mould diameter 215
Technical Data IntElect 160/520
Sumitomo (SHI) Demag IntElect 160/520
Model description IntElect 160/520-340 IntElect 160/520-500 IntElect 160/520-680
International size description 1600-340 1600-500 1600-680
Clamping unit 160/520
Clamping Force / Locking Force [kN] 1600/1760
Max. mould opening stroke [mm] 495
Mould height Min. [mm] 275
Max./enlarged mould height [mm] 585/685
Daylight between platens max./enl. [mm] 1080/1180
Mould platen (h x v) [mm] 760x785
Distance between tie bars (h x v) [mm] 520x520
Min. permissible mould diameter (k) [mm] 300
Max mould weight / mov. platen [kg] 1900/1300
Ejection stroke std./enlarged [mm] 125
Ejection / Retraction force [kN] 35/35
Type of drive clamping unit direct drive
Type of drive ejector belt drive
Injection unit 340 500 680
Screw diameter [mm] 22 1) 25 30 35 40 35 40 45 30 1) 35 40 45 50
L/D ratio 22,4 20 20 20 20 20 20 20 22 20 20 20 20
Spec. injection pressure (up to 400°C) [bar] 2800 2800 2800 2180 1670 2800 2150 1690 2800 2800 2418 2150 1740
Cylinder head volume, max. [cm³] 42 61 114 156 203 178 232 294 114 178 251 318 393
Max. shot weight (PS) [g] 37 55 102 139 181 158 207 262 102 158 224 283 349
Max. injection speed> Version force 2) [mm/s] 200 200 200
> Version speed (S-Paket) 3) 4) [mm/s] 300 300 300
Max. rate of injection> Version force 5) [cm³/s] 76 98 141 192 251 192 251 318 141 192 251 318 393
> Version speed (S-Paket) 3) 4) [cm³/s] 114 147 212 288 377 288 377 477 212 288 377 477 589
Max. plasticising rate (PS) 6) [g/s] 6 10 14 22,7 31,3 22,7 31,3 42 14 22,7 31,3 42 57,3
Heating capacity [kW] 5,2 5,7 8,3 9,4 11,1 9,4 11,1 11,3 8,3 9,4 11,1 11,3 15,7
Max. screw stroke [mm] 110 125 162 162 162 185 185 185 162 185 200 200 200
Max. nozzle stroke [mm] 350 350 350 350 350 450 450 450 350 350 450 450 450
Max. nozzle dipping depth (WA650) [mm] 20
Nozzle sealing force [kN] 30
Number of heating zones 4
Hopper capacity, optional [ltr.] 35 35 50
Type of drive dosing direct drive
Type of drive injection direct drive
General data 160/520-340 160/520-500 160/520-680
Dry cycle time (Euromap 6) [s-mm] 1,3-364
Net weight 7) [~kg] 7400 7600 8000
Transport dimensions (l x w x h) [~m] 5,37x1,46x2,06 5,37x1,46x2,06 5,37x1,46x2,06
Screw drive overhang max. (h) [mm] 15 15 138 282 405 607 730 866 463 607 730 866 1025
The shown specifications reflect the state at the time ofprinting and refer to the standard cofiguration. We reservethe right to modifiy specifications.
The maximum injection speed and maximum injectionpressure are values, which can not be availablesimultaneously.The maximum injection pressure and maximum holdpressure are no pressures that can be generated during thewhole process.
These parameters are based on a mains voltage 400 V. Adeviating mains voltage will affect the machine parameters.
1) special option2) Basic equipment3) High speed max. injection speed on request4) Option for IntElect5) Basic equiment6) Plasticising rate depends on processing conditions and material employed7) The net weight of the machine may vary depending on equipment
10
11
Machine dimensions (l x w x h) IntElect 160/520
EE 340 1668d
EE 500 1688EE 680 1688
655
240
13812740100
32759
7 978
d
101000391 924
4541
h 5367
1997
666
56-7
1
654
2336
61013
38
769 690 78
500400
157
775 min. 78
1459
380
769
ZE320
see Technical description
1) WA211Mould mounting surface (fixed platen)
1)
d Terminal box upper edgeh Max. motor projection
785
139.
750
.8
350
280 210 14
070
M16
520
600
B - B
649 730 / 930 with ZE 242
770
516
50.8
203.2
32
600520
70140210
280350
k
Z
10535
M16x32
280
175
Drilling pattern for robot on fixedplaten(Euromap 18-E9)
A - A
1) Basic equipment
Ø80
760
100
M16x36
787
Z
495
20
15
A B
A B
min. 275max. 585 1) / 685
Ø16
0H8
390
Ø16
0H8
(10)
Ø10
0Ø
120
40
003 retemaid dluom elbissimrep tsellams = ktuohguorht 72 retemaid eroB
Technical Data IntElect 220/610
Sumitomo (SHI) Demag IntElect 220/610
Model description IntElect 220/610-560 IntElect 220/610-750 IntElect 220/610-900 IntElect 220/610-1100
International size description 2200-560 2200-750 2200-900 2200-1100
Clamping unit 220/610
Clamping Force / Locking Force [kN] 2200/2420
Max. mould opening stroke [mm] 550
Mould height Min. [mm] 300 (only multi WA211 350)
Max./enlarged mould height [mm] 580 (only multi WA211 550) / 680
Daylight between platens max./enl. [mm] 1130/1230
Mould platen (h x v) [mm] 880/830
Distance between tie bars (h x v) [mm] 610/560
Min. permissible mould diameter (k) [mm] 350
Max mould weight / mov. platen [kg] 2300/1500
Ejection stroke std./enlarged [mm] 150/210
Ejection / Retraction force [kN] 58/58
Type of drive clamping unit direct drive
Type of drive ejector belt drive
Injection unit 560 750 900 1100
Screw diameter [mm] 40 45 50 40 45 50 45 50 60 45 50 60
L/D ratio 20 20 20 20 20 20 20 20 20 20 20 20
Spec. injection pressure (up to 400°C) [bar] 2418 2150 1740 2418 2150 1740 2425 2180 1514 2425 2160 1500
Cylinder head volume, max. [cm³] 201 254 314 260 329 406 329 406 585 362 501 720
Max. shot weight (PS) [g] 179 226 279 231 293 361 293 361 521 322 446 641
Max. injection speed> Version force 1) [mm/s] - 160 - 160
> Version speed 2) [mm/s] 350 - 350 -
Max. rate of injection [cm³/s] 440 556 687 201 254 314 556 687 989 254 314 452
Max. plasticising rate (PS) 3) [g/s] 31,3 42 57,3 19,6 26 36 42 57,3 93,3 26 36 58
Heating capacity [kW] 11,1 11,3 15,7 11,1 11,3 15,7 13,0 14,8 23,1 13,0 14,8 23,1
Max. screw stroke [mm] 160 160 160 207 207 207 207 207 207 228 255 255
Max. nozzle stroke [mm] 450
Max. nozzle dipping depth (WA650) [mm] 20
Nozzle sealing force [kN] 58
Number of heating zones 4 4 5 4 4 5 5 5 5 5 5 5
Hopper capacity, optional [ltr.] 50 50 70 70
Type of drive dosing direct drive
Type of drive injection direct drive
General data 220/610-560 220/610-750 220/610-900 220/610-1100
Dry cycle time (Euromap 6) [s-mm] 1,6-427
Net weight 4) [~kg] 10700 10800 11000 11200
Transport dimensions (l x w x h) [~m] 6,46x1,62x2,01
Screw drive overhang max. (h) [mm] - 23 146 - 23 146 185 343 634 185 343 634
The shown specifications reflect the state at the time ofprinting and refer to the standard cofiguration. We reservethe right to modifiy specifications.
The maximum injection speed and maximum injectionpressure are values, which can not be availablesimultaneously.The maximum injection pressure and maximum holdpressure are no pressures that can be generated during thewhole process.
These parameters are based on a mains voltage 400 V. Adeviating mains voltage will affect the machine parameters.
1) Basic equipment2) High speed max. injection speed on request3) Plasticising rate depends on processing conditions and material employed4) The net weight of the machine may vary depending on equipment
12
13
Machine dimensions (All dimensions in mm) IntElect 220/610
EE 560 1740d
EE 750 1740EE 900 1748
47-5
968
520
13
650
3082940 1395
1011151301369
h6443
5909
809
d
877 745 78
22
1349
515
2263
620
362 790
330
100 985 min.
211
ZE32078
770
537
1623
483
EE 1100 1748
1)
1) WA211
see Technical description
Mould mounting surface (fixed platen)
d Terminal box upper edgeh Max. motor projection
Z Drilling pattern for robot on fixed platen (Euromap 18-E10)550 min. 300
20
15
A B
A B
Z
423
/ G
A 49
17535 M20x40
B - B A - A
840
705 837 / 1087 with ZE242
890
203.
250
.8
50.8
630
M20
350
280 21
014
0
40
712610
k140
280350
210
Ø10
2
880
203.2
40 /
ZE 5
0
55
190150
175
M16x32
230with ZE 50 1), 2)
664
with GA 49 1), 2)
Ø12
5
Ø16
0H8
Ø16
0H8
560
830
662
21035
0
max. 580 1) / 680 1) Basic equipment
70
70
(40)
053 retemaid dluom elbissimrep tsellams = ktuohguorht 53 retemaid eroB1) See also "Interfaces, accessories" chapter 52) Not with WA303 "second injection unit vertical (V-position)"
Technical Data IntElect 280/685
Sumitomo (SHI) Demag IntElect 280/685
Model description IntElect 280/685-1250 IntElect 280/685-1600 IntElect 280/685-1700 IntElect 280/685-2200
International size description 2800-1250 2800-1600 2800-170 2800-2200
Clamping unit 280/685
Clamping Force / Locking Force [kN] 2800/3080
Max. mould opening stroke [mm] 600
Mould height Min. [mm] 350
Max./enlarged mould height [mm] 620/720
Daylight between platens max./enl. [mm] 1220/1320
Mould platen (h x v) [mm] 950x885
Distance between tie bars (h x v) [mm] 685x635
Min. permissible mould diameter (k) [mm] 400
Max mould weight / mov. platen [kg] 3300/2200
Ejection stroke std./enlarged [mm] 150/210
Ejection / Retraction force [kN] 58/58
Type of drive clamping unit direct drive
Type of drive ejector belt drive
Injection unit 1250 1600 1700 2200
Screw diameter [mm] 45 50 60 45 50 60 50 60 70 50 60 70
L/D ratio 20 20 20 20 20 20 20 20 20 20 20 20
Spec. injection pressure (up to 400°C) [bar] 2425 2425 1899 2425 2425 1896 2425 2366 1739 2425 2366 1739
Cylinder head volume, max. [cm³] 362 447 644 362 550 805 487 701 954 550 890 1212
Max. shot weight (PS) [g] 322 398 573 322 490 716 433 624 849 490 792 1079
Max. injection speed> Version force 1) [mm/s] - 160 - 160
> Version speed 2) [mm/s] 350 - 350 -
Max. rate of injection [cm³/s] 556 687 989 254 314 452 687 989 1346 314 452 615
Max. plasticising rate (PS) 3) [g/s] 42 52 75 26 36 58 46 74,7 93,3 36 58,3 67
Heating capacity [kW] 13,0 14,8 23,1 13,0 14,8 23,1 14,8 23,1 27,0 14,8 23,1 27,0
Max. screw stroke [mm] 228 228 228 228 280 285 248 248 248 280 315 315
Max. nozzle stroke [mm] 450
Max. nozzle dipping depth (WA650) [mm] 20
Nozzle sealing force [kN] 58
Number of heating zones 5 5 5 5 5 5 5 5 6 5 5 6
Hopper capacity, optional [ltr.] 110
Type of drive dosing belt drive
Type of drive injection direct drive belt drive direct drive belt drive
General data 280/685-1250 280/685-1600 280/685-1700 280/685-2200
Dry cycle time (Euromap 6) [s-mm] 1,7-480
Net weight 4) [~kg] 14500 14000 14600 14200
Transport dimensions (l x w x h) [~m] 7,25x1,7x2,03 7,25x1,7x2,03 7,25x1,7x2,03 7,25x1,7x2,03
Screw drive overhang max. (h) [mm] - - 250 - 109 400 83 374 678 109 400 705
The shown specifications reflect the state at the time ofprinting and refer to the standard cofiguration. We reservethe right to modifiy specifications.
The maximum injection speed and maximum injectionpressure are values, which can not be availablesimultaneously.The maximum injection pressure and maximum holdpressure are no pressures that can be generated during thewhole process.
These parameters are based on a mains voltage 400 V. Adeviating mains voltage will affect the machine parameters.
1) Basic equipment2) High speed max. injection speed on request3) Plasticising rate depends on processing conditions and material employed4) The net weight of the machine may vary depending on equipment
14
15
Machine dimensions (All dimensions in mm) IntElect 280/685
ZE320
47-5
963
320
29
665
134 1396 123510
6694
7235 h
33011
875
3172 1395
775
2015
925 795
5878
1350
504
623
2258
360 890
100333
1113 min.
231
1720
820
602
475
1)
1) WA211Mould mounting surface (fixed platen)
see Technical description
h Max. motor projection
600 min. 350
20
15
A B
A B
Z
470.
5 /
GA
49
Ø 1
25
Ø 1
60H8
Ø 1
60H8
max. 620 1) / 720
(45)
Z Drilling pattern for robot on fixed platen (Euromap 18-E11)
B - B A - A
895
756 886 / 1136 with ZE242
950
203.
250
.8
50.8
730
M20
350
280 210 14
0
40
799685
k140
280350
420
210 Ø11
4
975
203.2
40 /
ZE 5
0
85
200160
205
M16x32
240with ZE 50 1), 2)
665
with GA 49 1), 2)
635
885
749
1) Basic equipment
17535 M20x40
280420
004 retemaid dluom elbissimrep tsellams = ktuohguorht 53 retemaid eroB1) See also "Interfaces, accessories" chapter 52) Not with WA303 "second injection unit vertical (V-position)"
Technical Data IntElect 350/760
Sumitomo (SHI) Demag IntElect 350/760
Model description IntElect 350/760-1250 IntElect 350/760-1600 IntElect 350/760-1700 IntElect 350/760-2200
International size description 3500-1250 3500-1600 3500-1700 3500-2200
Clamping unit 350/760
Clamping Force / Locking Force [kN] 3500/3850
Max. mould opening stroke [mm] 700
Mould height Min. [mm] 400
Max./enlarged mould height [mm] 670/770
Daylight between platens max./enl. [mm] 1370/1470
Mould platen (h x v) [mm] 1070x1015
Distance between tie bars (h x v) [mm] 760x710
Min. permissible mould diameter (k) [mm] 450
Max mould weight / mov. platen [kg] 4200/2800
Ejection stroke std./enlarged [mm] 150/210
Ejection / Retraction force [kN] 58/58
Type of drive clamping unit direct drive
Type of drive ejector belt drive
Injection unit 1250 1600 1700 2200
Screw diameter [mm] 45 50 60 45 50 60 50 60 70 50 60 70
L/D ratio 20 20 20 20 20 20 20 20 20 20 20 20
Spec. injection pressure (up to 400°C) [bar] 2425 2425 1899 2424 2425 1896 2424 2366 1739 2425 2366 1739
Cylinder head volume, max. [cm³] 362 447 644 362 550 805 487 701 954 550 890 1212
Max. shot weight (PS) [g] 322 398 573 322 490 716 433 624 849 490 792 1079
Max. injection speed> Version force 1) [mm/s] - 160 - 160
> Version speed 2) [mm/s] 350 - 350 -
Max. rate of injection [cm³/s] 556 687 989 254 314 452 687 989 1346 314 452 615
Max. plasticising rate (PS) 3) [g/s] 42 52 75 26 36 58 46 74,7 93,3 36 58,3 67
Heating capacity [kW] 13,0 14,8 23,1 13,0 14,8 23,1 14,8 23,1 27,0 14,8 23,1 27,0
Max. screw stroke [mm] 228 228 228 228 280 285 248 248 248 280 315 315
Max. nozzle stroke [mm] 450
Max. nozzle dipping depth (WA650) [mm] 20
Nozzle sealing force [kN] 58
Number of heating zones 5 5 5 5 5 5 5 5 6 5 5 6
Hopper capacity, optional [ltr.] 110
Type of drive dosing belt drive
Type of drive injection direct drive belt drive direct drive belt drive
General data 350/760-1250 350/760-1600 350/760-1700 350/760-2200
Dry cycle time (Euromap 6) [s-mm] 2,0-532
Net weight 4) [~kg] 17900 17400 18100 17600
Transport dimensions (l x w x h) [~m] 7,64x1,81x2,17 7,64x1,81x2,17 7,64x1,81x2,17 7,64x1,81x2,17
Screw drive overhang max. (h) [mm] - - 250 - 109 400 83 374 679 109 400 705
The shown specifications reflect the state at the time ofprinting and refer to the standard cofiguration. We reservethe right to modifiy specifications.
The maximum injection speed and maximum injectionpressure are values, which can not be availablesimultaneously.The maximum injection pressure and maximum holdpressure are no pressures that can be generated during thewhole process.
These parameters are based on a mains voltage 400 V. Adeviating mains voltage will affect the machine parameters.
1) Basic equipment2) High speed max. injection speed on request3) Plasticising rate depends on processing conditions and material employed4) The net weight of the machine may vary depending on equipment
16
17
Machine dimensions (All dimensions in mm) IntElect 350/760
ZE320
3475 1395
2174
773
615
47-5
9
33011
750
665
393 1521 137010
6944
h 754095
5
2155
970 842 7820
1490
502
980145
698
2398
100
363 78
1812
820
632
1113 min.
see Technical description
Mould mounting surface (fixed platen)
1) WA211h Max. motor projection
1)
Z Drilling pattern for robot on fixed platen (Euromap 18-E12)
700 min. 400
20
15
A B
A B
Z
518
/ GA
49
B - B A - A
1015
800 930 / 1180 with ZE 242
1070
203.
250
.8
50.8
848
M20
420
350 280 210
140 83
771
0
40
887760
k140
280350
420490
210 Ø12
7
1070
1020
203.2
40 /
ZE 5
0
85
190150
205
M16x32
230with ZE 50 1), 2)
665
with GA 49 1), 2)
Ø12
5
Ø16
0H8
Ø16
0H8
max. 670 1) / 770 1) Basic equipment
17535 M20x40
350490
(45)
054 retemaid dluom elbissimrep tsellams = ktuohguorht 53 retemaid eroB1) See also "Interfaces, accessories" chapter 52) Not with WA303 "second injection unit vertical (V-position)"
Technical Data IntElect 350/830
Sumitomo (SHI) Demag IntElect 350/830
Model description IntElect 350/830-1250 IntElect 350/830-1600 IntElect 350/830-1700 IntElect 350/830-2200
International size description 3500-1250 3500-1600 3500-1700 3500-2200
Clamping unit 350/830
Clamping Force / Locking Force [kN] 3700/4000
Max. mould opening stroke [mm] 700
Mould height Min. [mm] 400 (only multi WA211 450)
Max./enlarged mould height [mm] 670 (only multi WA211 710) / 770
Daylight between platens max./enl. [mm] 1370/1470
Mould platen (h x v) [mm] 1140x1140
Distance between tie bars (h x v) [mm] 830x830
Min. permissible mould diameter (k) [mm] 450
Max mould weight / mov. platen [kg] 6000/4000
Ejection stroke std./enlarged [mm] 150/210
Ejection / Retraction force [kN] 58/58
Type of drive clamping unit direct drive
Type of drive ejector belt drive
Injection unit 1250 1600 1700 2200
Screw diameter [mm] 45 50 60 45 50 60 50 60 70 50 60 70
L/D ratio 20 20 20 20 20 20 20 20 20 20 20 20
Spec. injection pressure (up to 400°C) [bar] 2425 2425 1899 2425 2425 1896 2425 2366 1739 2425 2366 1739
Cylinder head volume, max. [cm³] 362 447 644 362 550 805 487 701 954 550 890 1212
Max. shot weight (PS) [g] 322 398 573 322 490 716 433 624 849 490 792 1079
Max. injection speed> Version force 1) [mm/s] - 160 - 160
> Version speed 2) [mm/s] 350 - 350 -
Max. rate of injection [cm³/s] 556 687 989 254 314 452 687 989 1346 314 452 615
Max. plasticising rate (PS) 3) [g/s] 42 52 75 26 36 58 46 74,7 93,3 36 58,3 67
Heating capacity [kW] 13,0 14,8 23,1 13,0 14,8 23,1 14,8 23,1 27,0 14,8 23,1 27,0
Max. screw stroke [mm] 228 228 228 228 280 285 248 248 248 280 315 315
Max. nozzle stroke [mm] 450
Max. nozzle dipping depth (WA650) [mm] 20
Nozzle sealing force [kN] 58
Number of heating zones 5 5 5 5 5 5 5 5 6 5 5 6
Hopper capacity, optional [ltr.] 110
Type of drive dosing belt drive
Type of drive injection direct drive belt drive belt drive belt drive
General data 350/830-1250 350/830-1600 350/830-1700 350/830-2200
Dry cycle time (Euromap 6) [s-mm] 2,1-581
Net weight 4) [~kg] 19600 19100 19800 19300
Transport dimensions (l x w x h) [~m] 7,64x1,81x2,17 7,64x1,81x2,17 7,64x1,81x2,17 7,64x1,81x2,17
Screw drive overhang max. (h) [mm] - - 250 - 109 400 83 74 379 109 400 705
The shown specifications reflect the state at the time ofprinting and refer to the standard cofiguration. We reservethe right to modifiy specifications.
The maximum injection speed and maximum injectionpressure are values, which can not be availablesimultaneously.The maximum injection pressure and maximum holdpressure are no pressures that can be generated during thewhole process.
These parameters are based on a mains voltage 400 V. Adeviating mains voltage will affect the machine parameters.
1) Basic equipment2) High speed max. injection speed on request3) Plasticising rate depends on processing conditions and material employed4) The net weight of the machine may vary depending on equipment
18
19
Machine dimensions (All dimensions in mm) IntElect 350/830
ZE320
47-5
961
5773
21452237
605
3475 1420
1015
2215
h
1013601531393
6946
7540
330
475
1005 907 7820
2398
698
1550
483
980145
363
100 781113 min.
1912
827
625
1)
see Technical description
Mould mounting surface (fixed platen)
h Max. motor projection1) WA211
Z Drilling pattern for robot on fixed platen (Euromap 18-E13)
700 min. 400
20
15
A B
A B
Z
578
/ GA
49
B - B A - A
1140
800 930 / 1180 with ZE 242
1140
203.
250
.8
50.8
848
M20
420
350 28
021
0 140 957
830
40
957830
k140
280350420
490
210
Ø12
7
1140
1140
203.2
40 /
ZE 5
0
85
190150
205
M16x32
230with ZE 50 1), 2)
665
with GA 49 1), 2)
Ø12
5
Ø16
0H8
Ø16
0H8
max. 670 1) / 770 1) Basic equipment
17535 M20x40
350490
(45)
490
054 retemaid dluom elbissimrep tsellams = ktuohguorht 53 retemaid eroB1) See also "Interfaces, accessories" chapter 52) Not with WA303 "second injection unit vertical (V-position)"
Technical Data IntElect 450/870
Sumitomo (SHI) Demag IntElect 450/870
Model description IntElect 450/870-1700 IntElect 450/870-2200 IntElect 450/870-3000 IntElect 450/870-3100
International size description 4500-1700 4500-2200 4500-3000 4500-3100
Clamping unit 450/870
Clamping Force / Locking Force [kN] 4500/4950
Max. mould opening stroke [mm] 800
Mould height Min. [mm] 450
Max./enlarged mould height [mm] 800/900
Daylight between platens max./enl. [mm] 1600/1700
Mould platen (h x v) [mm] 1244x1154
Distance between tie bars (h x v) [mm] 870x820
Min. permissible mould diameter (k) [mm] 500
Max mould weight / mov. platen [kg] 6000/4000
Ejection stroke std./enlarged [mm] 175/300
Ejection / Retraction force [kN] 98/98
Type of drive clamping unit belt drive
Type of drive ejector belt drive
Injection unit 1700 2200 3000 3100
Screw diameter [mm] 50 60 70 50 60 70 60 70 80 60 70 80
L/D ratio 20 20 20 20 20 20 20 20 20 20 20 20
Spec. injection pressure (up to 400°C) [bar] 2425 2366 1739 2425 2366 1739 2425 1877 1437 2425 1877 1437
Cylinder head volume, max. [cm³] 487 701 954 550 890 1212 890 1385 1809 890 1385 1809
Max. shot weight (PS) [g] 433 624 849 490 792 1079 792 1233 1610 792 1233 1610
Max. injection speed> Version force 1) [mm/s] 160 160 -
> Version speed 2) [mm/s] 350 - - 350
Max. rate of injection [cm³/s] 687 989 346 314 452 615 452 615 804 989 1346 1758
Max. plasticising rate (PS) 3) [g/s] 46 74,7 93,3 36 58,3 67 47 67 93 47 67 93
Heating capacity [kW] 14,8 23,1 27,0 14,8 23,1 27,0 23,1 27,0 31,0 23,1 27,0 31,0
Max. screw stroke [mm] 248 248 248 280 315 315 315 360 360 315 360 360
Max. nozzle stroke [mm] 520
Max. nozzle dipping depth (WA650) [mm] 20
Nozzle sealing force [kN] 58
Number of heating zones 5 5 6 5 5 6 5 6 6 5 6 6
Hopper capacity, optional [ltr.] 110
Type of drive dosing belt drive
Type of drive injection direct drive belt drive direct drive belt drive
General data 450/870-1700 450/870-2200 450/870-3000 450/870-3100
Dry cycle time (Euromap 6) [s-mm] 2,7-609
Net weight 4) [~kg] 24500 24000 26000 26500
Transport dimensions (l x w x h) [~m] 8,54x2,01x2,37 8,54x2,01x2,37 8,54x2,01x2,37 8,54x2,01x2,37
Screw drive overhang max. (h) [mm] - - 80 - - 106 - 20 239 - 180 399
The shown specifications reflect the state at the time ofprinting and refer to the standard cofiguration. We reservethe right to modifiy specifications.
The maximum injection speed and maximum injectionpressure are values, which can not be availablesimultaneously.The maximum injection pressure and maximum holdpressure are no pressures that can be generated during thewhole process.
These parameters are based on a mains voltage 400 V. Adeviating mains voltage will affect the machine parameters.
1) Basic equipment2) High speed max. injection speed on request3) Plasticising rate depends on processing conditions and material employed4) The net weight of the machine may vary depending on equipment
20
21
Machine dimensions (All dimensions in mm) IntElect 450/870
ZE3203870
675
1370
2366
2259
844
615
54-6
8
356 2026
475
330
130090
h
1000
d
1070 940 7856
1594
495
1060420
729
2503
154
8528
100
8081
408
1233 min.
231
2010
868
746
78
EE 1700 2314d
EE 2200 2314EE 3000 2423
1)
see Technical description
Mould mounting surface (fixed platen)
d Terminal box upper edgeh Max. motor projection1) WA211
Z Drilling pattern for robot onfixed platen (Euromap 18-E7)
800 min. 450
20
15
A B
A B
Z
605
/ GA
49
350
17535 M20x40
490
B - B A - A
1185
900 1015 / 1265 with ZE 2421248
203.
250
.8
50.8
920
M20
420
350 28
021
014
0
970
820
40
1020870
k
140
280350
420490
210
Ø15
0
1244
1154
203.2
40 /
ZE 5
0
125
345155
300
M20x40
with ZE 50 1), 2)
675
with GA 49 1), 2)
Ø12
5
Ø20
0H8
560
490
max. 800 1) / 9001) Basic equipment
(70)
Ø20
0H8
005 retemaid dluom elbissimrep tsellams = ktuohguorht 54 retemaid eroB1) See also "Interfaces, accessories" chapter 52) Not with WA303 "second injection unit vertical (V-position)"
Ejector - dimensioned diagram IntElect
L
Gmax
Fmax ±1+1,0-0,2
D
CA B
-0,5
-0,5
-0,5
E
-0,1D
CA B-0
,5
-0,5
-0,5
E
-0,1
LGmaxFmax ±1
+1,0-0,2
Rp min. = 690 N/mm2 Rp min. = 690 N/mm2
r = 2,5 mm r = 2,5 mm
AAAA BBBB CCCC DDDD EEEE GGGGmmmmaaaaxxxx FFFFmmmmaaaaxxxx HubHubHubHub LLLLIntElectIntElectIntElectIntElect 50/50/50/50/333377770000 24.5 14 24.5 7.8 20 210 228 90IntElectIntElectIntElectIntElect 50/50/50/50/444422220000 24.5 14 24.5 7.8 20 210 228 90IntElectIntElectIntElectIntElect 100/100/100/100/444477770000 24.5 14 24.5 7.8 20 255 273 110IntElectIntElectIntElectIntElect 100/100/100/100/555522220000 24.5 14 24.5 7.8 20 255 273 110IntElectIntElectIntElectIntElect 160/160/160/160/555522220000 24.5 14 24.5 7.8 20 300 125IntElectIntElectIntElectIntElect 220220220220////666611110000 44.5 26 44.5 9.5 26 589 502 150IntElectIntElectIntElectIntElect 280280280280////666688885555 44.5 26 44.5 9.5 26 589 502 150IntElectIntElectIntElectIntElect 353535350/0/0/0/777766660000 44.5 26 44.5 9.5 26 589 502 150
IntElectIntElectIntElectIntElect 450450450450////888877770000 44.5 26 44.5 9.5 26 760 658 175
IntElect 220/610 - 450/870 IntElect 50/370 - 160/520
IntElectIntElectIntElectIntElect 220220220220////666611110000 44.5 26 44.5 9.5 26 550 462 210IntElectIntElectIntElectIntElect 280280280280////666688885555 44.5 26 44.5 9.5 26 550 462 210IntElectIntElectIntElectIntElect 353535350/0/0/0/777766660000 44.5 26 44.5 9.5 26 550 462 210
AAAA BBBB CCCC DDDD EEEE GGGGmmmmaaaaxxxx FFFFmmmmaaaaxxxx LLLHub L
Ejector - connecting dimensions WA2195
Dimensions [mm]
Coupling zone of ejector rods not hardened
Coupling zone of ejector rods not hardened
Ejector - connecting dimensions WA2196
Dimensions [mm]Machine type
Machine type
IntElectIntElectIntElectIntElect 353535350/0/0/0/830 44.5 26 44.5 9.5 26 589 502 150
44.5 26 44.5 9.5 26 550 462 210IntElectIntElectIntElectIntElect 353535350/0/0/0/830
IntElectIntElectIntElectIntElect 450450450450////888877770000 44.5 26 44.5 9.5 26 721 614 300
279
22
Connection dimensions for material conveyor IntElect IU 45...750
23
Connection dimensions for material conveyor IntElect IU 900...3100
24
Equipment IntElect
25
Clamping unit 50 ... 160 220 ... 420
2 - Short-lengtht 5-point double toggle clamping unit22 - Ejector coupling to DPG24 - Tie bars of clamping unit chromed27 - Upper tiebar on non-operator side retractable - -41 - Central ejector with multi-stroke and stroke, pressure andspeed programmable43 - Short/long stroke ejector204 - Mould mounting dimensions in accordance to Euromap,without side ejector plate205 - Mould mounting dimensions in accordance to Euromap,with side ejector plate (from up CU130)207 - Mould mounting dimensions similar to SPI208 - Mould mounting dimensions U (universal; similar toEuromap, additionaly two through-holes) with side ejector plate(up to CU 120) -2091 - Mould mounting dimensions similar to JIS210 - Standard mould height211 - Extended mould height215 - Mould and ejector movements only when safety gateclosed2171 - Operating when safety gate is open on non-operator side219 - Ejector programmable for simultaneous operation withmould movement263 - Ejector for spring-loaded tools2193 - Ejector-Socket mechanical, automatic connection,manual disconnection2194 - Ejector force monitored -2196 - Ejector stroke extended -224ff - 1-2 pneumatik 5/2 directional valves, mounted to movingor fixed platen and freely programmable228 - Central service unit for pneumatic valves240 - Automatic safety gate on operator side242 - Cover widened on non-operator side243 - Blow through for mould cooling lines; manual249 - Cooling water controller 4 circuits with temperature gauge250 - Cooling water controller 8 circuits with temperature gauge244 - Cooling water controller 12 circuits with temperature gauge252 - Shut-off mould cooling, time programmable282+283 - Pneumatical core puller 1 or 2-circuit via b/w valve onthe movable platen including tubing261 - Automatic mould height adjustment18 - Moving platen supported by linear guides on machine base264 - Manual clamping mechanism for tiebar retraction -266ff - Hot runner control (number of zones depending onmachine size, max. 24)276 - Pneumatic hot runner shut off control; 1x 5/2 directionalvalve290 - Clamp force control with indication293 - activeQ: Active mould safety via sensor with mouldmovement299 - Central grease lubrication manual -2991 - Central grease lubrication automatic -
Injection unit 50 ... 160 220 ... 420
Barrel adaptable for 3 or 4 injection units314 - Injection speed 'force' (for long pressure time)315 - Injection speed 'speed'316 - Injection speed 'high speed'320 - Hopper
Injection unit 50 ... 160 220 ... 420
322 - Hopper shutoff with emptying capability (with drill patternfor material conveyor)341 - Temperature of funnel-zone-cooling regulated; maximumtemperature 90°C tolerance348 - Pressure shift mel-pressure-dependend /injection-force-dependend with maximum time capture andpressure recording352ff - Holding pressure switchover depending on cavitypressure with pressure recording for 1, 2, 4 pressure taker370 - Melt temperature measuring (only for open nozzles)380 - Nozzle sealing force with closed mould, programmable385 - Nozzle system residual pressure with open mould ,programmable359 - activeFlowBalance
Electronics 50 ... 160 220 ... 420
110 - Supply voltage 400 V+-10 %/ 50 Hz; 3 Ph + N + PE111-117 - Specific national supply voltage120 - Joint power supply for drive and heating121 - Separate power supply for both drive and heating -160 - Single-phase 230 V/50 Hz/ 10 A socket in specific nationalversion, defeatable over main switch1601 - Socket CEE 3Ph/400V/16A, defeatable over main switch1602 - Socket CEE 3Ph/400V/32A, defeatable over main switch -1615 - Socket combination integrated, country-specific
Functions 50 ... 160 220 ... 420
420 - Process data entry (PDE) with 100 % monitoring andstatistics with graphics for of process parameters421 - Extended intern saving option for PDE-data, mould-recordsand journal entry422 - Overlay of parameters of consecutive cycles in multiplegraphs on one screen for a convenient evaluation of the processstability425 - Storing program for extern storage of statistic data427 - Temperatur reduction over switchpoint with timing inmanual mode activatable428 - Dry cycle without heat via program switch429 - Preselection part counter forstartup reject parts after everybreak of automatic-mode430 - Start up program in 3 stages; including back pressure440 - Switch-on program / switch-off program with purging445 - Flexible movement sequence for the injection unitwithout/with multiple movements from ejector and core pullers446 - Flexible movement of the injection unit460 -Printer program for automatic printing of screens, changereport, alarms, and process data461 - Change reason462 - Event journal471 - factory data capture integrated in machine control480 - Help function; integrated control indication over control481 - Additional operating language488 - Service page489 - Analysis of cycle time493 - Two freely programmable sides494 - Additional two freely programable sides495 - Integration of extern user interfaces in operator panel withVNC-client (Active Remote)4921 - Integrated mesuring of energy consumption and thecosts per piece (activeEcon)
Basic equipment
Additional price
The shown specifications reflect the state at the time ofprinting and refer to the standard cofiguration. We reservethe right to modifiy specifications.
26
Functions
450 - Inputs / outputs freely programmable; 3 inputs and 3outputs454 - Inputs / outputs freely programmable; 6 inputs and 6outputs510 - Socket for second nozzle heater band523 - 50-pin handling device interface conf. to Euromap 67(VDMA)528 - Adapter cable for Euromap 67 (50-pole) to Euromap 12(32-pole) and SPI AN-116 (32-pole)532 - Additional controller nozzle 1 circuit541 - Interface for mould protection (ejector plate safety)542 - Interface for component ejection monitoring544 - Interface for mould safety, side core safety mechanism546 - Interface for screw-back unit555 - Interface for mould temperature indication, 2 circuits552 - CAN-Bus interface for temperature controllers (2 or 4circuits), Demag-specific signal 556 - 20 mA interface (TTY-V24) for up to 6 units temperaturecontrollers563 - Data interface for main computer systems to Euromap 63and SPI AN-142571 - WC5 - DPG World Connect; Remote maintenance andcontrol of the machine5484 - Interface hydraulic/electric for connection of 2 hydrauliccore pullers (on/off); location hydraulic: piping to mold areanon-operator-side; location electric: at moveable platen; p/vseparately prgrammable5485 - Interface hydraulic/electric for connection of 4 hydrauliccore pullers (on/off); location hydraulic: piping to mold areanon-operator-side; location electric: 2 at moveable and 2 atstationary platen; p/v separately prgrammable5488 - Mount of the hydraulic interface for core 1 and 2 near thestationary platen
General 50 ... 160 220 ... 420
10 - Injection moulding machine with CE-declaration ofconformity (without periphery and automation), safety devicesaccording to EN201 USA: machine and safety devices accordingto ANSI50 - Interface for handling device, mechanical according toVDMA 24466/Euromap 1867 - DPG-Interface mechanic (drilling pattern) for materialconveyor71 - USB-Device80 - Interface for extern printer (hardcopy)95 - Machine setup modus (reduced speed)96 - Alarm management (alarms + indications)97 - Setpoint entry switch-over to physical values (bar, cm³,mm/s)98 - Process control122 - Increasement of mashine bed of 100 mm123 - Kill switch on operator side126 - Data display colored138 - Water supply for mould - and machine-cooling together139 - Water supply for mould- and machine-cooling seperated170 - Fault indication by flashing lamp1701 - Fault indication by triple lamp171 - Fault indication by acoustic alarm176 - Endurance-packet for short cycle times below 7sec180 - Anti-vibration mounts
General 50 ... 160 220 ... 420
705 - QS-switch with control; 2 directions760 - Sprue picker with integrated control -790 - Integrated printer including driver software802 - ErgoCheck: Dokumentation of machine operativereadiness locally870 - PC-program for visualisation mould records1335 - Separate drive controlled hydraulic aggregate; p and vprogrammable; Painting dark grey RAL 7016 -1336 -Integrated servo drive controlled hydraulic aggregate; pand v programmable; capacity max. 25l/min - for applications liketurning or stamping please contact Demag in advance
Plastification 50 ... 160 220 ... 420
60 - Cylinder change manual61 - Central connector for cylinder heating and thermo sensor65 - Each temperature control circuit with setpoint deviationcontrol and thermocouple break protection; barrel operatingtemperatures up to 450°C, with pressure limitation above 400°C 66 - Fast cylinder change with main plugs für heating and thermoindicator and with automatic cylinder detection601 - Energy-saving thermal insulation of the plasticizing610 - Wear and corrosion resistant universal thermoplasticscrew, nitrided barrel611ff - High-performance plastication unit; customised640 - Flow back barrier, three-part ring-version642 - Flow back barrier, ball-version643 - Flow back barrier, switchable (activeLock)650 - Open nozzle665 - Pneumatic shut off nozzle incl. control670 - Spring-operated seal nozzle; with heating tape
All data and information in this prospectus have been complied with great care. However, we areunable to guarantee its correctness. Furthermore we indicate that individual illustrations andinformation may deviate from the actual delivery condition of the machine.
Notes
27
Practical values of melt correction factor for use in calculation of shot weight for some common plastics.
Material Melt correction factor
HD-PE 0,75
LD-PE 0,73
PP 0,73
PS 0,91
SB 0,91
ABS 0,91
SAN 0,91
PA 0,93
PA 6 +30 % GF 1,14
PC 0,97
PC/ABS 0,94
PMMA 0,97
POM 1,15
PET 1,08
PBT 1,08
CA 1,03
CAB 0,98
PVC-w 1,05
PVC-h 1,15
shot weight = melt correction faktor x swept volume
The melt correction faktor takes into account the change in volume at process tempe-rature and also includes a factor for the flow characteristics of the shut off device on the end of the screw.
Certified according to VDA 6.4
Sumitomo (SHI) Demag Plastics Machinery [email protected]
All data and information provided in this brochure has been compiled and checked with due care and diligence. We believe the contents of this brochure to be accurate, but cannot guarantee its accuracy. The description in this brochure may differ from the machine’s actual condition upon delivery.
Pub
licat
ion
date
: 09/
2015
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