Transcript
Page 1: Live Roller Conveyor1. Flat Belt Driven Live Roller Transport Conveyor 2. Flat Belt Driven MP Accumulating Conveyor 3. V-Belt Driven Live Roller Conveyor 4. Controlled Flow Accumulating

Live Roller Conveyor

HB-827 - 12/03

Page 2: Live Roller Conveyor1. Flat Belt Driven Live Roller Transport Conveyor 2. Flat Belt Driven MP Accumulating Conveyor 3. V-Belt Driven Live Roller Conveyor 4. Controlled Flow Accumulating

To contact FKI Logistex, Automation Division:For service: Customer Service and Support Group (CSSG)Hotline 1-800-992-1267

On the World Wide Web: www.fkilogistex.com/automation

By mail:FKI Logistex, Automation Division10045 International BoulevardCincinnati, Ohio 45246(513) 874-0788

The information presented in this document is correct at the time of publication. FKI Logistex Automation Division has made every effort to ensure that the information presented is correct and free from error. However, some errors or misprints may occur. Please contact FKI Logistex, Automation Division with any corrections.

This document is copyrighted © 2001 by FKI Logistex, Automation Division, all rights reserved. No Part of this Users Guide may be reproduced and/or distributed to parties other than the customer and the customer’s employees for whom it was originally produced.

Direct questions and comments concerning the information contained in this manual to:

[email protected] or Product ManagementFKI Logistex, Automation Division10045 International BoulevardCincinnati, Ohio 45246(513) 874-0788

HB-827 - 12/03

Page 3: Live Roller Conveyor1. Flat Belt Driven Live Roller Transport Conveyor 2. Flat Belt Driven MP Accumulating Conveyor 3. V-Belt Driven Live Roller Conveyor 4. Controlled Flow Accumulating

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Engineering DataIntroduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1Engineering Data - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

Product Width - Straight Conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1Product Width - Curves - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2Product Width - Straight Conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3Product Length - Curves - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4Product Weight - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5Product Loading - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5

Belt Pull, Horsepower and Belt Width Calculations - - - - - - - - - - - - - - - - - - - - - - - - - - 9Belt Pull Calculations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

Live Load (A) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9Dead Load (B) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9Belt Pull (C) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -10Inclines (D) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -11Deflectors (E) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -11Stops (F) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -11Effective Belt Pull - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -11

Horsepower Calculations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -12Belt Width Calculations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -13Conveyor Belting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -14

Belt Fasteners - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -14MP & Belt Drive Live Roller Conveyor

Application Data - MP Minimum Pressure Accumulating Conveyor - - - - - - - - - - - - - -15Minimum Speeds - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -16Package Weights and Sizes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -16Roller Centers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -17Exciter Length - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -17Exciter Spacing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -17

Units - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -18Minimum Pressure Accumulating Type - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -18

Standard Duty - Intermediate Drive - Model MPC - - - - - - - - - - - - - - - - - - - - - -18Standard Duty - End Drive - Model MPE - - - - - - - - - - - - - - - - - - - - - - - - - - - -21

Belt Driven Live Roller Conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -24Standard Duty - Intermediate Drive - Model LRC - - - - - - - - - - - - - - - - - - - - - -24Standard Duty - End Drive - Model LRE - - - - - - - - - - - - - - - - - - - - - - - - - - - -27

Components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -30SA2000PG Intermediate Drive - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -30SA2001PG Low Profile Intermediate Drive - - - - - - - - - - - - - - - - - - - - - - - - - - - - -43C1717, C1718, C1719, C1720 End Drives - - - - - - - - - - - - - - - - - - - - - - - - - - - - -56C1722, C1723, C1724, C1725 Low Profile End Drives - - - - - - - - - - - - - - - - - - - -62C1426 End Roller with Spring Loaded Rollers - - - - - - - - - - - - - - - - - - - - - - - - - -68C1427 End Roller with Pop-Out Rollers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -68C1264PG Intermediate Take-Up - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -69C1510 Vertical Take-Up - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -69

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C1420, C1421, C1422, C1423 - Conveyor Section - - - - - - - - - - - - - - - - - - - - - - -70C1244 Idler Roller - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -72D10374 Bottom Closure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -73

Heavy Duty Live Roller ConveyorUnits - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -75

Heavy Duty - Intermediate Drive - Model HLC - - - - - - - - - - - - - - - - - - - - - - - - - -75Components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -78

C1292PG Intermediate Drive - Heavy Duty - - - - - - - - - - - - - - - - - - - - - - - - - - - -78C1289 End Roller with Fixed Axle Rollers - Heavy Duty - - - - - - - - - - - - - - - - - - -81C1290 End Roller with Pop-Out Rollers - Heavy Duty - - - - - - - - - - - - - - - - - - - - -81C1404 Idler Roller - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -82

For Heavy Duty Tread Section - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -82C1291PG Intermediate Take-Up - Heavy Duty - - - - - - - - - - - - - - - - - - - - - - - - - -83C1287 Conveyor Section with Fixed Axle Rollers - Heavy Duty - - - - - - - - - - - - - -84C1288 Conveyor Section with Pop-Out Rollers - Heavy Duty - - - - - - - - - - - - - - - -84

V-Belt Driven Live Roller ConveyorApplication Data - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -87

V-Belt Length Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -89Components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -95

C1279 Intermediate Drive - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -95C1293 Conveyor Section - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -97C8059 Crossover - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -98C1281 P.T.O. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -99C1294 End Assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -100C8057 Take-Up - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -101C8000 Tapered Roller Curve - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -102C8001 Tapered Roller Curve with Straight Extensions - - - - - - - - - - - - - - - - - - -104C8010 Slave Driven Tapered Roller Curve and Straight Extensions - - - - - - - - - -107Drive From Adjacent Belt Conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -107C8021 Slave Driven Tapered Roller Curve and Straight Extensions - - - - - - - - - -110Driven From Adjacent Belt Driven Live Roller, MP or CFC-BDLR Conveyor - - - -110C8007 Slave Driven Tapered Roller Curve and Straight Extensions - - - - - - - - - -113Driven From Adjacent V-Belt Driven Live Roller Conveyor - - - - - - - - - - - - - - - - -113C8050 - 30° Right Angle - Tapered Roller Spur/Curve - - - - - - - - - - - - - - - - - - - -115C8052 - 45° Right Angle - Tapered Roller Spur/Curve - - - - - - - - - - - - - - - - - - - -115C8051 - 30° Parallel - Tapered Roller Spur/Curve - - - - - - - - - - - - - - - - - - - - - - -117C8053 - 45° Parallel - Tapered Roller Spur/Curve - - - - - - - - - - - - - - - - - - - - - - -117C1563 Close Center Tapered Roller Curve - - - - - - - - - - - - - - - - - - - - - - - - - - -119C1564 Close Center Tapered Roller Curve with Straight Extensions - - - - - - - - -121

Component Belt Length Requirement

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Line Shaft ConveyorsApplication Data - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -125

Features and Benefits - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -125Quietness- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -125Cleanliness- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -125Adaptability- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -125

Criteria For Selecting Line Shaft Conveyors - - - - - - - - - - - - - - - - - - - - - - - - - - -125Application Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -125Environmental Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -126Accumulation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -126Spur Section- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -127Crossover or P.T.O. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -127Air Brake - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -127

Units - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -128Model LSC - 3” Center (Std.) 4-1/2” and 6” Centers Available - - - - - - - - - - - - - -128

Components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -133C1374 - 3” Centers, C1387 - 4-1/2” Centers, C1395 - 6” Centers -- Drive Section - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -133C1403 Low Profile Drive - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -137C1375 - 3” Centers, C1388 - 4-1/2” Center, C1396 - 6” Centers -- Intermediate Section - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -140C1376 - 3” Centers, C1389 - 4-1/2” Centers, C1397 - 6” Centers -- End Section - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -142C1377 - 3” Centers, C1390 - 4-1/2” Centers, C1398 - 6” Centers -- End Section - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -144Crossover Conveyor Section and Spur P.T.O. Conveyor Section - - - - - - - - - - - -146Crossover Conveyor Section and Spur P.T.O. Conveyor Section - - - - - - - - - - - -148C1370 - 90°, C1371 - 60°, C1372 - 45°, C1373 - 30° - Curve - - - - - - - - - - - - - - -150C1383 - 30° Spur - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -152C1382 - 45° Spur - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -154C1405 Balanced Hinged Gate - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -156C1406 - 30° Wheel Diverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -157C1407 - Right Angle Slave Drive - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -159C1408 - Right Angle Powered Transveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - -161C1409 - Parallel Slave Drive - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -163C1414 - Speed-Up Section - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -164C1410 - Air Operated Transveryor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -165

Controlled Flow Conveyor - CFC-BDLRApplication Data - Zone Accumulation with Flat Belt Drive - - - - - - - - - - - - - - - - - - -167

Description of Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -167Release Logic Selection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -167Belt Pull, Horsepower and Belt Width Calculations - - - - - - - - - - - - - - - - - - - - - -168

Belt Pull Calculations- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -168Horsepower Calculations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -169Belt Width Calculations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -170Application Calculations Example - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -171

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Units - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -173Model CFC-BDLR mmchanical Sensor - Zone Accumulation with Flat Belt Drive - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -173Model PE-CFC-BDLR Photoeye Sensor - Zone Accumulation with Flat Belt Drive - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -178

Components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -183SA2000CFB Intermediate Drive - Flat Belt Drive - - - - - - - - - - - - - - - - - - - - - - - -183SA2001CFB Low Profile Intermediate Drive - - - - - - - - - - - - - - - - - - - - - - - - - - -196C1717 and C1718 End Drives - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -209C1722 and C1723 - Low Profile End Drives - - - - - - - - - - - - - - - - - - - - - - - - - - -215Conveyor Tread Sections - CFC-BDLR (Mechanical Sensors) - Flat Belt Drive - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -221PE-CFC-BDLR (Photoeye Sensors) - Flat Belt Drive - Conveyor Tread Sections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -223C1610 (SL) and C1611 (PO) - End Rollers - Flat Belt Drive - - - - - - - - - - - - - - - -225

SupportsC691 Caster Support Base - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -227

For Use with C1231 Supports- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -227C691 - V-Groove Caster Support Base - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -228C1230 - Single Leg Floor Support - 750 Pound Capacity - - - - - - - - - - - - - - - - - -229C1231 - Floor Support - 1500 Pound Capacity - - - - - - - - - - - - - - - - - - - - - - - - -229C1275 - Hanger Support - 1500 Pound Capacity - - - - - - - - - - - - - - - - - - - - - - -233

For use with Flat Belt Driven Live Roller, MP, Controlled Flow, and V-Belt Conveyors. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -233

C686 - Hanger Support - 750 Pound Capacity - - - - - - - - - - - - - - - - - - - - - - - - -236For use with Live Roller, MP, Controlled Flow, and V-Belt Conveyors - - - - - -236

C1270 - Single Leg Hanger Support - 300 Pounds Capacity - - - - - - - - - - - - - - -237For use with V-Belt and Line Shaft Curves- - - - - - - - - - - - - - - - - - - - - - - - - -237

C693, C694, C695, C696 - Floor Support - 3000 Pounds Capacity - - - - - - - - - - -238For use with Heavy Duty Conveyors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -238

AccessoriesC1276 Straight Adjustable Guard Rail - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -241

For Use with Standard Duty Live Roller Conveyors - - - - - - - - - - - - - - - - - - -241C1443 - Angle Guard Rail - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -242C1655 - Angle Guard Rails - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -243

For use with PE-CFC-BDLR- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -243C8006 - Curved Angle Guard Rails - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -244

For use with V-Belt Driven Live Roller Curves and 2-1/2” dia. Gravity Tapered Roller Curves Only - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -244

C1282 - Curved Angle Guard Rails - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -245For use with Line Shaft Curves Only - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -245

C1303 - Channel Guard Rail - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -246C1277 and C1278 - Curved Adjustable Guard Rails - - - - - - - - - - - - - - - - - - - - -247

For use with V-Belt Driven Live Roller Conveyors - Single or Double High and 2-1/2” dia. Gravity Tapered Roller Curves Only - - - - - - - - - - - - - - - - - - - - -247

C3655 - Curved Adjustable Guard Rails - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -248For use with Line Shaft Curves Only - Single or Double High - - - - - - - - - - - -248

C1253 - Right Angle Transfer Device - Air Operated - - - - - - - - - - - - - - - - - - - - -249For use with Belt Driven Live Roller Conveyors - - - - - - - - - - - - - - - - - - - - - -249

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Table of Contents

C311 - Traffic Control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -251C1265 - Fixed Stop - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -252

For use with “CR” (3-1/2” x 1-1/2”) or “PR” (5” x 1-1/2”) Channel Only - - - - - -252C1364 - Turning Wheel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -253

For use with 45° and 30° Power Spurs - - - - - - - - - - - - - - - - - - - - - - - - - - - -253C3595 - Rotating Stop - Foot Operated - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -254

For use with Belt Driven Live Roller Conveyors - - - - - - - - - - - - - - - - - - - - - -254C3593 - Rotating Stop - Hand Operated - - - - - - - - - - - - - - - - - - - - - - - - - - - - -255

For use with Belt Driven Live Roller Conveyors - - - - - - - - - - - - - - - - - - - - - -255C1615 - Air Operated Roller Stop - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -256

For use with Line Shaft, BDLR, CFC or Gravity Conveyor - - - - - - - - - - - - - - -256C3580 - Air Operated Brake Assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -257

For use with Line Shaft Conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -257C11153 - Zone Brake Assembly - CFC-BDLR - - - - - - - - - - - - - - - - - - - - - - - - -258

For use with CFC-BDLR (Mechanical or Photoeye Sensors) - - - - - - - - - - - - -258C1710 - Air Operated Module Brake - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -259

For use with CFC-BDLR (Mechanical or Photoeye Sensors) - - - - - - - - - - - - -259C1553 - Electric Controlled Air Operated Brake - - - - - - - - - - - - - - - - - - - - - - - -260

For use with Line Shaft Conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -260C1516 - 2:1 Merge - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -262

For use with Belt Driven Live Roller Conveyors - - - - - - - - - - - - - - - - - - - - - -262C1555 - Deflector Blade - (2:1 Merge) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -264C1517 Wheel Deflector - (2:1 Merge) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -265C8060 - Manual Deflector - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -266

For use with 30° Diverging Spur - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -266Electrical Components & Control Equipment

Combination Starters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -267Components For Driving and Controlling the Powered Conveyors - - - - - - - - - - - - - -269

Motors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -269Gear Reducer - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -270Brakes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -271Clutch Brake - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -271Motor Starters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -271

Manual Motor Starters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -271Magnetic Motor Starters- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -271Combination Magnetic Motor Starters and Control Panels- - - - - - - - - - - - - - -272

Electrical Enclosures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -273Switching Devices - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -273

Push Buttons - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -273Limit Switches- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -273Selector Switches - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -273Photoelectric Relays - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -273

Solenoid Valves - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -274Air Controls - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -274

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Table of Contents

TOC - 6 HB-827 - 12/03

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Engineering Data

Engineering Data

IntroductionThis manual starts with the assumption that you have already determined which type of Mathews liveroller conveyor you require.

A live roller conveyor is a conveyor where the carrying rollers are powered from beneath and theproduct rides directly on the carrying rollers. These carrying rollers may be powered by a flat belt, v-belt or other means. This catalog will explain the various types of Mathews live roller conveyorsmanufactured by Mathews Conveyor. Chain driven live roller conveyors are discussed in a separatecatalog.

In this catalog we will describe the following types of live roller conveyors:

1. Flat Belt Driven Live Roller Transport Conveyor

2. Flat Belt Driven MP Accumulating Conveyor

3. V-Belt Driven Live Roller Conveyor

4. Controlled Flow Accumulating Conveyor

5. Line Shaft Live Roller Conveyor

In this manual, you will note that we are depicting standard units, illustrating the components fromwhich they are assembled, as well as offering a description of these various components. Alsoincluded are descriptions of supports and accessories for each type of conveyor.

Engineering DataThere are several product features that will determine the conveyor specifications:

Product Width - Straight ConveyorThe conveyor width (W) should be approximately 3" wider than the widest product to be conveyed,then select the next larger standard width conveyor. Our standard widths are 15", 21", 27", 33" and 39"Between Frames for most of our product line.

Example: 23" wide product + 3" = 26"Next larger standard is 27" Between Frames

HB-827 - 12/03 Engineering Data - 1

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Engineering Data

Product Width - CurvesMany times curves in a system will dictatethe width of the conveyor for the entiresystem, in that the product may require“additional space” to negotiate the turn.This “additional space” depends upon thewidth and length of the product. The chartsshow the conveyor widths required toconvey product around a curve.

The conveyor widths listed are based onour standard radii for the various standardBetween Frame dimensioned curves.These tables are also based on the formulalisted and good conveying practice, that the

inside radius should be greater than the length of the product.

Formula for determining distance Between Frames or Guard Rails.

Between Frames Dimesnion for C8000 Series V-Belt Driven Live Roller Curves

ProductLength

Product Width

6” 9” 12” 15” 18” 21” 24” 27” 30” 33”

Conveyor Between Frames Dimension

9”12”

1515

1515

---15

------

------

------

------

------

------

------

15”18”

1515

1515

1515

2121

---21

------

------

------

------

------

21”24”

1515

1515

2121

2121

2127

2727

---27

------

------

------

27”30”

1515

1515

2121

2121

2727

2727

3333

3333

---39

------

33”36”

1515

1521

2121

2121

2727

2727

3333

3333

3939

3939

39”42”

1515

2121

2121

2121

2727

2727

3333

3333

3939

3939

45”48”

1521

2121

2121

2727

2727

2727

3333

3333

3939

3939

G Radius PackageWidth+( ) 2 Package Length2

2 Radius 2″–( )–+=

Engineering Data - 2 HB-827 - 12/03

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Engineering Data

Product Width - Straight ConveyorIt is good practice, for live roller conveyors to have a minimum of three rollers under the product at alltimes. To determine roller spacing, take the length of the shortest product, divide by 3 and choose thestandard roller spacing required, either 3", 4-1/2" or 6" centers, for the carrying rollers.

Example:

The closest standard roller spacing is 3" centers.

Between Frames Dimesnion for C1563 Series V-Belt Driven Live Roller Curves

ProductLength

Product Width

3” 6” 9” 12” 15” 18”

Conveyor Between Frames Dimension

6”9”

------

------

------

1515

1818

2121

12”15”

---15

---15

---15

1515

1818

2121

18”21”24”

151821

151821

151821

181821

182121

21------

Between Frames Dimesnion for C1370 Series Line Shaft Curves

ProductLength

Product Width

12” 15” 18” 21” 24” 27” 30” 33”

Conveyor Between Frames Dimension

12”15”

1515

---18

------

------

------

------

------

------

18”21”

1515

1818

2121

---24

------

------

------

------

24”27”

1818

2121

2424

2727

3030

---33

------

------

30”33”

1818

2121

2424

2727

3030

3333

3636

---39

36”39”

1818

2121

2424

2727

3030

3333

3636

3939

42”45”48”

212121

212424

242727

272730

303033

333336

363636

393939

10″ long product3 Rollers

---------------------------------------------- 3.33″=

HB-827 - 12/03 Engineering Data - 3

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Engineering Data

Product Length - CurvesOn curves, the roller centers on the inside rail are closer together than they are on the outside rail. Inour standard construction, the wider the conveyor, the more rollers are required in the curve to keepthe roller centers to a minimum. You must keep this “fanning” effect in mind when choosing curves.

The following tables show the roller spacing at various points on the curve.

C8000 Series V-Belt Driven Live Roller Curves

Between Frames Dimension

Rollers Centers At

Inside Rail Centerline Outside Rail

15” 2.42” 3.07” 3.73”21” 2.63” 3.32” 4.01”27” 2.76” 3.47” 4.17”33” 2.85” 3.57” 4.28”39” 2.91” 3.64” 4.37”

C1563 Series V-Belt Driven Live Roller Curves

Between Frames Dimension

Rollers Centers At

Inside Rail Centerline Outside Rail

15” 1.82” 2.31” 2.80”18” 1.82” 2.41” 3.00”21” 1.86 2.34” 2.83”

C1370 Series Line Shaft Curves

Between Frames Dimension

Rollers Centers At

Inside Rail Centerline Outside Rail

15” 3.063” 3.652” 4.241”21” 3.063” 3.888” 4.712”27” 3.063” 4.124” 5.184”33” 3.063” 4.359” 5.655”39” 3.063” 4.595” 6.126”

Engineering Data - 4 HB-827 - 12/03

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Engineering Data

Product WeightA check should be made concerning the product weight by taking the various product weights dividedby 2/3 of the number of rollers under the product and compare the capacity per roller for that width.

Note: See C1563 or C8000 for total curve capacity.

Product LoadingThe maximum load that the conveyor will encounter (live load) is a major factor in determining thedrive and motor requirements. The conveyor loading, expressed in pounds per foot, can be obtainedby any of the following methods:

1. Divide the total maximum load on the conveyor by the conveyor length.

2. When the product is introduced to the conveyor at a given rate, the conveyor loading is a functionof product weight, product rate, and conveyor speed.

3. When the product is back to back on the conveyor, the conveyor loading is a function of productweight and product length.

4. When the product is introduced to the conveyor at an uneven rate, the conveyor loading can bedetermined by taking the maximum weight that the conveyor must handle in one minute and divideby the conveyor speed.

Always consider the worst loading condition that the conveyor will be subject to in order to determineconveyor loading.

As stated earlier, product loading is a major factor in determining the drive and motor requirements. Inorder to simplify this selection, the live load capacity for various units are shown in the tables on thefollowing page

1.90” Dia. x .065” Steel Roller 2.50” Dia. x .120” Steel Roller

BetweenFrames

Dimension

Roller Weight

w/o Axle

Roller Capacity

BetweenFrames

Dimension

Roller Weight

w/o Axle

RollerCapacity

15” 2.0# 310# 27” 8.1# 610#21” 2.6# 310# 33” 9.6# 610#27” 3.3# 310# 39” 11.1# 610#33” 3.9# 306# 45” 12.6# 597#39” 4.5# 272# 51” 14.2# 596#

57” 15.7# 586#

Total Load on Conveyor lbs( )Conveyor Length ft( )

---------------------------------------------------------------------------------- Conveyor Loading lbs ft⁄( )=

Product Weight lbs ctn⁄( ) Product Rate ctns min⁄( )×C onveyor Speed ft min⁄( )

---------------------------------------------------------------------------------------------------------------------------------------------------------- C onveyor Loading lbs ft⁄( )=

Product Weight lbs( )P roduct Length ft( )

------------------------------------------------------------ Conveyor Loading lbs ft⁄( )=

Product Weight lbs min⁄( )Conveyor Speed ft min⁄( )--------------------------------------------------------------------------- Conveyor Loading lbs ft⁄( )=

HB-827 - 12/03 Engineering Data - 5

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Engineering Data

Note: Capacity Based on Uniformly Distributed Load

Note: Capacity Based on Uniformly Distributed Load

End Drive - BDLR & MPLive Load Capacity @ 70 FPM

VariableLength

1/2 HP 3/4 HP 1 HP

lbs./ft. Total lbs./ft. Total lbs./ft. Total13’-0” 57 741 100 1300 100 130018’-0” 33 599 73 1319 100 180023’-0” 19 457 51 1177 79 181728’-0” 11 315 36 1035 59 167533’-0” 5 173 27 893 46 153338’-0” 19 751 36 139143’-0” 14 609 29 1249

Intermediate Drive - BDLR & MPLive Load Capacity @ 70 FPM

VariableLength

1 HP 3/4 HP 1 HP 1-1/2 HP 2 HP

lbs./ft. Total lbs./ft. Total lbs./ft. Total lbs./ft. Total lbs./ft. Total12’-0” 64 769 100 1200 100 1200 100 1200 100 120022’-0” 22 485 54 1205 83 1845 100 2200 100 220032’-0” 6 201 28 921 48 1561 100 3200 100 320042’-0” 15 637 30 1277 84 3537 100 420052’-0” 6 353 19 993 62 3253 93 487362’-0” 1 69 11 709 47 2969 74 458972’-0” 5 426 37 2686 59 430682’-0” 1 142 29 2402 49 402292’-0” 23 2118 40 3738102’-0” 17 1834 33 3454

Engineering Data - 6 HB-827 - 12/03

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Engineering Data

Note: Capacity Based on Uniformly Distributed Load.

Note: Capacity Based on Uniformly Distributed Load

Intermediate Drive - Heavy Duty BDLRLive Load Capacity @ 70 FPM

VariableLength

1 HP 1-1/2 HP 2 HP 3 HP 5 HP

lbs./ft. Total lbs./ft. Total lbs./ft. Total lbs./ft. Total lbs./ft. Total12’-0” 95 1140 200 2400 200 2400 200 2400 200 240022’-0” 15 340 118 2600 191 4220 200 4400 200 440032’-0” 56 1800 106 3420 160 5150 200 640042’-0” 23 1000 62 2620 103 4350 200 840052’-0” 3 200 35 1820 68 3550 200 1040062’-0” 16 1020 44 2750 161 1004072’-0” 3 220 27 1950 128 924082’-0” 14 1150 102 844092’-0” 3 350 83 7640102’-0” 67 6840

Intermediate Drive - CFC-BDLR (Sequential Release)Live Load Capacity @ 70 FPM

VariableLength

1/2 HP 3/4 HP 1 HP 1-1/2 HP 2 HP

lbs./ft. Total lbs./ft. Total lbs./ft. Total lbs./ft. Total lbs./ft. Total12’-0” 100 1200 100 1200 100 1200 100 1200 100 120017’-0” 100 1700 100 1700 100 1700 100 1700 100 170022’-0” 100 2200 100 2200 100 2200 100 2200 100 220027’-0” 100 2700 100 2700 100 2700 100 2700 100 270032’-0” 83 2656 100 3200 100 3200 100 3200 100 320037’-0” 68 2516 100 3700 100 3700 100 3700 100 370042’-0” 56 2352 100 4200 100 4200 100 4200 100 420047’-0” 47 2209 87 4089 100 4700 100 4700 100 470052’-0” 40 2080 76 3952 100 5200 100 5200 100 520055’-0” 36 1980 70 3850 100 5500 100 5500 100 550060’-0” 31 1860 62 3720 94 5640 100 6000 100 600065’-0” 26 1690 55 3575 84 5460 100 6500 100 650070’-0” 22 1540 49 3430 76 5320 100 7000 100 700075’-0” 19 1425 44 3300 69 5175 94 7050 94 705080’-0” 16 1280 39 3120 63 5040 86 6880 86 688085’-0” 13 1105 35 2975 58 4930 79 6715 79 671590’-0” 11 990 32 2880 53 4770 73 6570 73 657095’-0” 9 855 29 2755 49 4655 68 6460 68 6460100’-0” 26 2600 45 4500 63 6300 63 6300

HB-827 - 12/03 Engineering Data - 7

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Engineering Data

Note: Capacity Based on Uniformly Distributed Load

The capacities listed above are based on the specified speeds. If other speeds are required, the liveload capacity is inversely proportional to the speed change and can be calculated as follows:

Example: Intermediate DriveFlat Belt Driven Live Roller42'-0" in length1-1/2 HPSpeed required - 90 FPM

The capacities listed are calculated using a procedure that makes assumptions that result in aconservative figure for live load capacity.

In order to determine actual belt pull, HP requirements and belt width, use the following procedure.

Intermediate Drive - CFC-BDLR (Train Release)Live Load Capacity @ 70 FPM

VariableLength

1/2 HP 3/4 HP 1 HP 1-1/2 HP 2 HP

lbs./ft. Total lbs./ft. Total lbs./ft. Total lbs./ft. Total lbs./ft. Total12’-0” 100 1200 100 1200 100 1200 100 1200 100 120017’-0” 70 1190 100 1700 100 1700 100 1700 100 170022’-0” 48 1056 91 2202 100 2200 100 2200 100 220027’-0” 34 918 69 1863 100 2700 100 2700 100 270032’-0” 24 768 53 1696 83 2656 100 3200 100 320037’-0” 17 629 42 1554 68 2516 93 3441 93 344142’-0” 11 462 34 1428 56 2352 78 3276 78 327647’-0” 27 1269 47 2209 67 3149 67 314952’-0” 22 1144 40 2080 58 3016 58 301655’-0” 19 1045 36 1980 53 2915 53 291560’-0” 15 900 31 1860 46 2760 46 276065’-0” 12 780 26 1690 40 2600 40 260070’-0” 9 630 22 1540 36 2520 36 252075’-0” 19 1425 31 2325 31 232580’-0” 16 1280 27 2160 27 216085’-0” 13 1105 24 2040 24 204090’-0” 11 990 21 1890 21 189095’-0” 9 855 19 1805 19 1805100’-0” 16 1600 16 1600

70FPM Std( )90FPM Req( )------------------------------------- x 3537lbs L ive Load Cap at 70 FPM( ) 2751lbs Live Load Cap at 90 FPM=

Engineering Data - 8 HB-827 - 12/03

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Engineering Data

Belt Pull, Horsepower and Belt Width CalculationsBelt Pull CalculationsLive Load (A)

The total weight of the product being conveyed is normally expressed in pounds per foot (lbs./ft.). Forvarious formulas to determine loading see the Product Loading topic in this section.

Live Load (lbs./ft.) x Conveyor Length = Total Live Load (lbs.)

Dead Load (B)

When power is applied to a live roller conveyor, all carrying rollers, pressure rollers, return idler rollers,and all pulleys are turning and therefore must be included in our calculations. On belt driven live rollerconveyor, this weight can be substantial. This dead load is a combination of two parts.

1. The first part is the weight of all rollers and belting and is expressed in lbs./ft. This weight has beencalculated for the various roller centers, widths and types of live roller conveyor.

Dead Load (Part 1) x Conveyor Length = DL1 (lbs.)

2. The second part is the weight of all drive pulleys and end rollers and is expressed in lbs. Thisweight has been calculated for you for the various widths and types of live roller conveyor. Thisweight is constant and is not dependent on conveyor length.

Dead Load (Part 2) = DL2 (lbs.)

Dead Loads BDLR & MP Conveyor

Carrying Roller

Centers

15” Wlbs./ft.

21” Wlbs./ft.

27” Wlbs./ft.

33” Wlbs./ft.

39” Wlbs./ft.

Part 13” 13.6 17.2 21.4 25.0 28.6

4-1/2” 9.6 12.0 14.8 17.2 19.66” 7.6 9.4 11.5 13.3 15.1

Part 2Drives & End Assemblies

80# 110# 140# 170# 200#

Dead Loads Heavy Duty BDLR Conveyor

Carrying Roller

Centers

27” Wlbs./ft.

33” Wlbs./ft.

39” Wlbs./ft.

45” Wlbs./ft.

51” Wlbs./ft.

57”lbs./ft.

Part 13” 41.4 48.6 55.8 63.2 70.8 78.2

4-1/2” 28.4 33.2 38.0 42.9 48.0 52.96” 21.9 25.5 29.1 32.8 36.6 40.3

Part 2Drives &

End Assemblies

250# 300# 350# 400# 450# 500#

HB-827 - 12/03 Engineering Data - 9

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Engineering Data

DL1 + DL2 = B (Total Dead Load)

Belt Pull (C)

Belt pull is the force required to start and maintain the movement of all rollers, pulleys, belting and liveload and is obtained by multiplying the total live load plus dead load by the coefficient of friction, whichvaries with the type of conveyor.

(A + B) x Coefficient of Friction = C (Belt Pull in lbs.)

Dead Loads V-BDLR Straight

Carrying Roller

Centers

15” Wlbs./ft.

21” Wlbs./ft.

27” Wlbs./ft.

33” Wlbs./ft.

39” Wlbs./ft.

Part 1 3” 9.2 11.6 14.4 16.8 19.2

Part 2Drives & End Assemblies

5# 5# 5# 5# 5#

Dead Loads CFC-BDLR Conveyor

Carrying Roller

Centers

15” Wlbs./ft.

21” Wlbs./ft.

27” Wlbs./ft.

33” Wlbs./ft.

39” Wlbs./ft.

Part 13” 12.7 15.4 18.0 20.7 23.3

4-1/2” 8.9 10.7 12.5 14.3 16.0

Part 2Drives & End Assemblies

80# 110# 140# 170# 200#

Coefficient ofFriction

Flat Belt Driven Live Roller Conveyor .10MP Live Roller Accumulating Conveyor .085V-Belt Driven Live Roller Conveyor .15CFC-BDLR, Train Release .10CFC-BDLR, Sequential Release .05CFC-BDLR, High Output Sequential .067

Engineering Data - 10 HB-827 - 12/03

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Engineering Data

Inclines (D)

The maximum recommended incline for belt driven live roller conveyor is 5 degrees. It is advisable toconduct a test to insure a particular product will convey on an inclined unit. Inclines are notrecommended for MP live roller accumulating conveyors or CFC-BDLR. Additional belt pull isgenerated by elevating the product and can be calculated two ways.

1. Total Live Load on Incline (lbs.) x Sine of Angle = Additional Belt Pull (lbs.)

2. This second method can be used for uniformly loaded conveyors.

Average Live Load (lbs./ft.) x Rise in Elevation (ft.) = Additional Belt Pull (lbs.)

The increase in belt pull generated by an incline is not affected by the coefficient of friction.

Deflectors (E)

Deflectors add to the belt pull due to the force required to slide the product off the conveyor. For eachdeflector, add 30% of the weight of the heaviest product being deflected, to the belt pull.

Number of Deflectors x Heaviest Product (lbs.) x .30 = Additional Belt Pull (lbs.)

Stops (F)

Stops or blocked lines increase belt pull due to the force required to rotate the carrying rollers under astopped product. For blocked lines with minimum pressure roller snubbing, add 10% of the weight ofthe blocked loads to the belt pull.

Blocked Loads (lbs.) x .10 = Additional Belt Pull (lbs.)

Effective Belt Pull

For effective belt pull, add 25% to the total belt pull for belt flexing, drive chain flexing and bearingfriction losses in the end rollers, take-up, and drive.

Total Belt Pull (C + D + E + F) x 1.25 = Eff. Belt Pull (lbs.)

Sines of Various AnglesAngle Sine

1° .022° .043° .054° .075° .09

HB-827 - 12/03 Engineering Data - 11

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Engineering Data

Horsepower CalculationsThe required drive horsepower may be calculated as follows:

Reducers have inherent inefficiencies, due to design. These inefficiencies vary and the outputhorsepower from the reducer is less than the input horsepower of the motor.

Use the Horsepower calculation and select the next highest standard horsepower motor for the RPM.output required from the Motor Horsepower table below.

*2 HP Maximum for End Drive*3 HP Maximum for C1743 Intermediate Drive*5 HP for Heavy Duty or Timing Belt Drives only

Motor / Reducer Horsepower Output

Motor HPReducer RPM

22 29 43 58 69 86 1151/2 .330 .330 .354 .377 .361 .381 .4113/4 .509 .525 .552 .593 .620 .623 .6011 .674 .729 .750 .797 .826 .847 .856

1-1/2 1.037 1.076 1.178 1.241 1.244 1.280 1.316*2 1.312 1.478 1.570 1.636 1.690 1.732 1.764*3 1.968 2.217 2.397 2.448 2.556 2.628 2.691*5 --- 3.600 3.920 4.170 4.335 4.420 4.465

Effective Belt Pull lbs( ) Conveyor Speed FPM( )×33 000, Reducer Efficiency 0.9××

-------------------------------------------------------------------------------------------------------------------------------------------- H P=

Engineering Data - 12 HB-827 - 12/03

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Engineering Data

Belt Width CalculationsBelt tension is commonly referred to as T1 and T2.

T1 and T2 affect only the strength of the belt and shafting and do not affect the horsepower required. T1is the belt tension on the tight side or pulling side of the belt and T2 is the belt tension on the slack sideof the belt. To calculate T1 and T2, multiply the effective belt pull by the appropriate factor selectedfrom the Pulley Table of Factors (shown below).

Effective Belt Pull (lbs.) x T1 Factor = T1 (lbs.)Effective Belt Pull (lbs.) x T2 Factor = T2 (lbs.)

Belt width is based on belt tension, which is always greatest on the T1 side, and belt strength isnormally expressed in pounds per inch of width. A standard belt is 90 PVC which means it has 90 lbs.of strength per inch of width.

Pulley Table of FactorsComponent Pulley Wrap Belt Tension

Component Identification

NumberDescription Degree of Wrap T1 Factor T2 Factor

C1717C1718C1719C1720

End Drive 200° Lagged 1.42 .42

C1722C1723C1724C1725

Low ProfileEnd Drive

200° Lagged 1.42 .42

C1743 Intermediate Drive 210° Lagged 1.38 .38

C1700Low Profile

Intermediate Drive 225° Lagged 1.34 .34

C1292Heavy Duty

intermediate Drive 235° Lagged 1.31 .31

T1 lbs( )Belt Strength lbs in of Belt Width⁄( )---------------------------------------------------------------------------------------------------- Minimum Belt Width in( )=

HB-827 - 12/03 Engineering Data - 13

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Engineering Data

Conveyor BeltingThere are many types of belting available, some of which are more popular that others. The mostwidely used types are described below.

Conveyor belts are usually manufactured of polyester, nylon, cotton, rubber, elastomers, and plasticsin 100% pure form or in some combination. The resulting product is flexible and if designed,manufactured, slit, and laced properly will go where directed by the conveyor system as designed andbuilt.

Unit handling belt is usually made of one or more plies of a textile fabric impregnated with an elastomeror rubber coupled with appropriate covers. This belt construction does not have “covers” in theconventional sense, rather, the manufacturing process results in a solid block of PVC elastomer orrubber with a reinforcing textile (polyester) fabric running through it.

Standard belting is 120 PIW. Belt should be installed with FS side contacting pulley surface.

Belt FastenersEndless splices are occasionally used on unit handling conveyors. However, by far the most commonmethod of joining belt ends is the metal fastener such as the “clipper” type wire lace or the “alligator”type steel hinges.

The “clipper” wire lace type of fastener consists of many wires pressed into the belt forming a series ofwire loops extending beyond the ends of the belt. The belt ends, each containing one-half of thefastener, are meshed together and the pin inserted like a door hinge. A lacing machine must be usedfor proper installation of the fastener into the belt.

The “alligator” steel hinge type of lace can be applied with a hammer. The belt is simply laid down on aflat surface and the ends of the prongs driven into the belt. The two belt ends are now meshedtogether and a steel hinge pin is used in a manner similar to that above.

The size of the fastener used is governed by the thickness of the belt and the diameter of the smallestpulley involved. The metal fastener manufacturer’s instructions should be used to install and connectthe fasteners used.

Engineering Data - 14 HB-827 - 12/03

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MP & Belt Driven Live Roller Conveyor

MP & Belt Drive Live Roller Conveyor

Application Data - MP Minimum Pressure Accumulating ConveyorWith MP, the significant drawbacks of accumulating on standard live roller designs are eliminated. Themost important of these is line pressure. Mathews MP Conveyors reduce line pressure to a minimumwhile providing the user with carefully controlled accumulation, for both automatic or manual removal.

The ease with which Mathews MPConveyors adjust compared with otherminimum pressure designs is impressive. Asimple cam adjustment permits you to setthe right driving force to move your product.And, once you set it, it stays adjusted. Theonly other adjustment you need to maintainis proper belt tension. That simplicity,combined with the engineering and provenperformance of Mathews live rollerconveyors, assures you of long lasting,trouble-free service.

Now you can cycle your production todemand, handling variable weights andpackage sizes on one conveyor. You’realways in control with Mathews MP for anumber of important reasons.

Mathews MP Conveyors utilize a uniqueengineering concept. The carrying rollersare designed to be slightly eccentric so thatthey will alternately engage and disengagethe driving belt as the conveyor rollersrotate (Load In Motion). When the load ofpackages is stopped manually ormechanically, or when scheduledaccumulation is taking place, the rollerscontinue to rotate under the package untilthey lose contact with the driving belt (LoadStopped).

At that time, nearly all the driving force onthe package ceases and minimum pressureis achieved. Line pressure is reduced to the

minimum. In a sense, the conveyor is simply idling.

Restarting is achieved just as easily. To reactivate the movement of the package(s), an “exciter” islaced into the driving belt at predetermined intervals. The exciter is made from a thicker, short sectionof the belt. As the exciter passes under the carrying rollers supporting the stopped load, the rollersagain start rotating. The reaction is immediate and the load begins moving forward again (RestartingStopped Load).

If the restraint to the load is not removed, the roller or rollers immediately above the exciter rotate justto a position where contact is again lost with the driving belt. That portion of the conveyor has returned

HB827FKI004a

LOAD IN MOTIONDriving Belt Intermittently in Contact withConveying Rollers

LOAD STOPPEDDriving Belt Not in Contact with Carring Rollers

RESTARTING STOPPED LOADDriving Belt Recontacting with Conveying Rollers

HB827FKI005a

HB-827 - 12/03 MP & Belt Drive Live Roller Conveyor - 15

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MP & Belt Driven Live Roller Conveyor

to the minimum pressure condition. Remove the restraint, and the next pass of the exciter starts thepackage moving.

Minimum SpeedsIn order for the carrying rollers to continue to rotate, they must be turning at a speed great enough tocarry them through that time when they are not in contact with the driving belt. Therefore, minimumspeeds, expressed in feet per minute, are important in planning. The illustrations below, show theapproximate function of package weight to the speed. Speeds of less than 50 feet per minute are notrecommended. Package surfaces need only be acceptable for roller conveying.

Package Weights and SizesMP Conveyors can successfully convey a variety of package weights and sizes that fall between theupper and lower limits as shown in the illustrations below.

Look at the wide conveyable load and speed ranges you get when you select a Mathews MPConveyor. In the first illustration, the solid line shows that if the load was kept at 40 pounds per foot,the conveyor speed could be increased to as high as 120 F.P.M. and still properly convey andaccumulate. Conversely, the dotted line shows that if the speed was maintained at 72 feet per minute,the load could be increased to approximately 100 pounds per foot, or reduced to a low of five poundsper foot. That’s real flexibility and no other accumulating conveyor provides so wide a range ofoperating possibilities.

Commodity is suited for accumulation conveying application when the intersection between conveyorspeed and maximum load per foot on conveyor falls in the shaded area. For applications that falloutside the shaded area consult your Mathews representative. Conveying speed of 70 F.P.M. to 90F.P.M. is generally recommended for MP application.

HB827FKI007a

MP & Belt Drive Live Roller Conveyor - 16 HB-827 - 12/03

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MP & Belt Driven Live Roller Conveyor

Roller CentersMP Conveyors are standard in 3", 4-1/2", and 6" centers. Always place a minimum of three rollersunder the item, making sure the capacity for the rollers is not exceeded. Divide the shortest packagelength by 3 and select the nearest standard roller center.

Example: If shortest package is 14”, then 14” ÷ 3 = 4.66Select 4-1/2” Centers

Exciter LengthAs a general rule, the length of the exciters should be 40% of the length of the longest package.

In some cases, exciters can be less than 40% of the package length. Long packages with a very lighttotal weight, can be moved with shorter exciters. Consult your Mathews representative for advice whenspecial conditions apply.

As the exciter length increases, so does the accumulation pressure. That fact is important in yourselection where this pressure is critical.

Exciters are available for standard belt widths in these lengths: 6", 12", 18", 24", and 30". Use the tablebelow to select the exciter length when package length and roller centers are known.

Example: Conveyor rollers are on 3" centers. Length of the longest package is 15". Select 6" exciters.

Exciter SpacingExciter spacing on MP Conveyors is based on the speed of the belt and the specific time delayacceptable before the lead package is activated.

The distance between exciters affects the time your first package is delayed after the restraint isremoved. This time delay will vary and the longest delay can be determined by the following equation:

Example: Conveyor Speed - 90 F.P.M.Maximum Time Delay Acceptable - 14 Seconds

When possible, round off to whole units of total belt length. Therefore, if total belt length is 120 feet,place exciters on 20 foot centers.

RollerCenters

Package Length

9” 12” 24” 36” 48” 60” 72”

3” 6” exciters N.A.

4-1/2” N.A. 12” exciter 18” exciters

6” N.A. 24” 30”

Exciter Spacing Feet( ) Belt Speed FPM( ) xMaximumTime Delay Acceptable in Seconds60

-------------------------------------------------------------------------------------------------------------------------------=

Exciter Spacing 90FeetMinimum-------------------------- x 14Second

60----------------------------- 21Feet==

HB-827 - 12/03 MP & Belt Drive Live Roller Conveyor - 17

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MP & Belt Driven Live Roller Conveyor

UnitsMinimum Pressure Accumulating TypeStandard Duty - Intermediate Drive - Model MPC

Note: Please list options

HOW TO ORDER

Quantity Model No. W Variable Length HP Options

1 MPC 27” 42’-0” 3/4 ---

Components Included in Basic Unit (Assembly Instructions Included)1 SA2000PG Drive and Take-Up - 8.25” diameter2 C1427 End Roller - 3-1/2” diameter3 C1244 Idler Roller - 1.90” diameter4 C1420 Pop-Out MP Live Roller Section - 1.90” (16 ga.) tread rollers on 3” centers. Snub

rollers on 6” centers5 Motor/Reducer - HP as required @ 43 RPM, totally enclosed, 70 FPM, 230/460 volt, 3 phase,

60 hertz6 Belting - Black 120 PIW FS with exciters on approximate 35’-0” centers7 C1231 Floor Supports for 27” minimum to 33” top of rollers (Knee Braces optional)

MP & Belt Drive Live Roller Conveyor - 18 HB-827 - 12/03

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MP & Belt Driven Live Roller Conveyor

CONVEYOR WIDTH Standard - 15”, 21”, 27, 33”, and 39” Between Frames only.

DRIVE Standard - 8.25” finished dia. lagged straight face pulley with 1-11/16” dia. shaft. 3.50” dia. machine crowned take-up roller with 10” adjustment.Option - Timing belt drive available (see Components section).

END ROLLER TAKE-UP Standard - 3.50” dia. machine crowned roller 1-1/16” hex axle. Non-variable 3” carrying roller centers.

ROLLER SECTION Standard - 5” x 1-1/2” x .120” (11 ga.) formed steel channel.Option - Roller sections available with carrying rollers on 4-1/2” and 6” centers. Optional spring loaded rollers are available.

COUPLINGS Standard - Welded butt.

CARRYING ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel rollers with grease packed bearings and 7/16” hex axle son 3” centers. Rollers are 3/8” high and of pop-out construction.

PRESSURE ROLLERS Standard - 1.90” dia. x .065” (16 ga. steel rollers with grease packed bearings and 7/16” hex axles on 6” centers in cam adjusting clips.Option - 9” snub roller centers.

IDLER ROLLER Standard - 1.90” dia. x .065” (16 ga) steel rollers with grease packed bearings and 7/16” hex axle son maximum 10’-0” centers.

SUPPORTS Standard - Floor type on maximum 10’-0” centers for conveying height of 27” to 33” (1500# capacity).Option - Other supports, hanger or floor type, are available (see Supports section).

BELT Standard - 120 PIW FS with exciters on approximate 35’-0” centers.

MOTOR/REDUCER Standard - 43 RPM right angle reducer, 3 phase, 60 hertz, 230/460 volt, totally enclosed motor.Option - Other motor/reducer combinations are available as load and speed change (see table on next page or Components section).

SIDE GUARDS Option - Standard angle, channel or adjustable guards available (see Accessories section).

LENGTHS Option - Intermediate lengths available (in 3” increments).

ELECTRICAL CONTROLS Option - As required (see Controls section).

CAUTION: For units installed in areas that are accessible to personnel, pop-out roller construction is REQUIRED in order to help avoid serious personal injury. For units installed overhead or inaccessible to personnel, spring loaded roller construction is REQUIRED in order to help avoid serious personal injury. In addition, safety catch nets and safety guard protection MUST be provided in the event rollers are caused to pop out.Mathews Conveyor will not be responsible for injuries resulting from customer’s failure to obtain the equipment and accessories described here.

HB-827 - 12/03 MP & Belt Drive Live Roller Conveyor - 19

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MP & Belt Driven Live Roller Conveyor

Note: Capacity Based on Uniformly Distributed Load

Intermediate Drive - MPLive Load Capacity @ 70 FPM

VariableLength

1/2 HP 3/4 HP 1 HP 1-1/2 HP 2 HP

lbs./ft Total lbs./ft. Total lbs./ft. Total lbs./ft. Total lbs./ft Total12’-0” 64 769 100 1200 100 1200 100 1200 100 120022’-0” 22 485 54 1205 83 1845 100 2200 100 220032’-0” 6 201 28 921 48 1561 100 3200 100 320042’-0” 15 637 30 1277 84 3537 100 420052‘-0’ 6 353 19 993 62 3253 93 487362’-0” 1 69 11 709 47 2969 74 458972’-0’ 5 426 37 2686 59 430682’-0” 1 142 29 2402 49 402292’-0” 23 2118 40 3738102’-0” 17 1834 33 3454

MP & Belt Drive Live Roller Conveyor - 20 HB-827 - 12/03

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MP & Belt Driven Live Roller Conveyor

Standard Duty - End Drive - Model MPE

Note: Please list options

HOW TO ORDER

Quantity Model No. W Variable Length HP Options

1 MPE 27” 43’-0” 3/4 ---

Components Included in Basic Unit (Assembly Instructions Included)1 C1720 Drive - 4” diameter2 C1427 End Roller Take-Up - 3-1/2” diameter3 C1244 Idler Roller - 1.90” diameter4 C1420 Pop-Out MP Live Roller Section - 1.90” (16 ga.) tread rollers on 3” centers. Snub

rollers on 6” centers5 Motor/Reducer - HP as required @ 90 RPM, totally enclosed, 70 FPM, 230/460 volt, 3 phase,

60 hertz6 Belting - Black 120 PIW FS with exciters on approximate 35’-0” centers7 C1231 Floor Supports for 27” minimum to 33” top of rollers (Knee Braces optional)

HB-827 - 12/03 MP & Belt Drive Live Roller Conveyor - 21

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MP & Belt Driven Live Roller Conveyor

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames only.

DRIVE Standard - 4” finished dia. machine crowned pulley with 1-3/16” dia. shaft. Non-variable 3” carrying roller centers.Option - Lagged pulley available, with or without take-up in drive. Timing belt drive available (see Components section).

END ROLLER TAKE-UP Standard - 3.50” dia. machine crowned end roller with 1-1/16” hex axle. Non-variable 3” carrying roller centers.

ROLLER SECTION Standard - 5” x 1-1/2” x .120” (11 ga.) formed steel channel.Option - Roller sections available with carrying roller son 4-1/2” and 6” centers. Optional spring loaded rollers are available.

COUPLINGS Standard - Welded butt.

CARRYING ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel rollers with grease packed bearings and 7/16” hex axles on 3” centers. Rollers are 3/8” high and of pop-out construction.

PRESSURE ROLLERS Standard - 1.90 dia. x .065” (16 ga.) steel rollers with grease packed bearings and 7/16 hex axles on 6” centers in cam adjusting clips.Option - 9” snub roller centers.

IDLER ROLLER Standard - 1.90 dia. x .065” (16 ga.) steel rollers with grease packed bearings and 7/16” hex axles on maximum 10’-0” centers.

SUPPORTS Standard - Floor type on maximum 10’-0” centers for conveying height of 27” to 33” (1500# capacity).Option - Other supports, hanger or floor type, are available (see Supports section).

BELT Standard - 120 PIW FS with exciters on approximate 35’-0” centers.

MOTOR/REDUCER For 70 FPMStandard 90 RPM right angle reducer, 3 phase, 60 hertz, 230/460 volt, totally enclosed motor.Option - Other motor/reducer combinations are available as load and speed change (see table on the next page or Components section.)

SIDE GUARDS Option - Standard angle, channel or adjustable guards available (see Accessories section).

LENGTHS Option - Intermediate lengths available (in 3” increments).

ELECTRICAL CONTROLS Option - As required (see Controls section).

CAUTION: For units installed in areas that are accessible to personnel, pop-out roller construction is REQUIRED in order to help avoid serious personal injury. For units installed overhead or inaccessible to personnel, spring loaded roller construction is REQUIRED in order to help avoid serious personal injury. In addition, safety catch nets and safety guard protection MUST be provided in the event rollers are caused to pop out.Mathews Conveyor will not be responsible for injuries resulting from customer’s failure to obtain the equipment and accessories described here.

MP & Belt Drive Live Roller Conveyor - 22 HB-827 - 12/03

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MP & Belt Driven Live Roller Conveyor

Note: Capacity Based on Uniformly Distributed Load

End Drive - MPLive Load Capacity @ 70 FPM

VariableLength

1/2 HP 3/4 HP 1 HP

lbs./ft Total lbs./ft. Total lbs./ft. Total13’-0” 57 741 100 1300 100 130018’-0” 33 599 73 1319 100 180023’-0” 19 457 51 1177 79 181728’-0” 11 315 36 1035 59 167533’-0” 5 173 27 893 46 153338’-0” 19 751 36 139143’-0” 14 609 29 1249

HB-827 - 12/03 MP & Belt Drive Live Roller Conveyor - 23

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MP & Belt Driven Live Roller Conveyor

Belt Driven Live Roller ConveyorStandard Duty - Intermediate Drive - Model LRC

Note: Please list options

HOW TO ORDER

Quantity Model No. W Variable Length HP Options

1 LRC 27” 42’-0” 3/4 ---

Components Included in Basic Unit (Assembly Instructions Included)1 SA2000PG Drive and Take-Up - 8.25” diameter2 C1427 End Roller - 3-1/2” diameter3 C1244 Idler Roller - 1.90” diameter4 C1422 Pop-Out Live Roller Section - 1.90” (16 ga.) tread rollers on 3” centers. Snub rollers on

6” centers5 Motor/Reducer - HP as required @ 43 RPM, totally enclosed, 70 FPM 230/460 volt, 3 phase,

60 hertz6 Belting - Black 120 PIW FS7 C1231 Floor Supports for 27” minimum to 33” top of rollers (Knee Braces optional)

MP & Belt Drive Live Roller Conveyor - 24 HB-827 - 12/03

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MP & Belt Driven Live Roller Conveyor

CONVEYOR WIDTH 15, 21”, 27”, 33”, and 39” Between Frames only.

DRIVE Standard - 8.25” finished dia. lagged straight face pulley with 1-11/16” dia. shaft. 3.50” dia. machine crowned take-up roller with 10” adjustment.Option - timing belt drive available (see Components section).

END ROLLER TAKE-UP Standard - 3.50” dia. machine crowned roller with 1-1/16” hex axle. Non-variable 3” carrying roller centers.

ROLLER SECTION Standard - 5” x 1-1/2” x .120” (11 ga.) formed steel channel.Option - Roller sections available with carrying rollers on 4-1/2” and 6” centers. Optional spring loaded rollers are available.

COUPLINGS Standard - Welded butt.

CARRYING ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel rollers with grease packed bearings and 7/16” hex axles on 3” centers. Rollers are 3/8” high and of pop-out construction.

PRESSURE ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel rollers with grease packed bearings and 7/16” hex axles on 6” centers in cam adjusting clips.Option - 9” snub roller centers.

IDLER ROLLER Standard - 1.90” dia. x .065” (16 ga.) steel rollers with grease packed bearings and 7/16” hex axles on maximum 10’-0” centers.

SUPPORTS Standard - Floor type on maximum 10’-0” centers for conveying height of 27” to 33” (1500# capacity).Option - Other supports, hanger or floor type, are available (see Supports section).

BELT Standard - 120 PIW FS.

MOTOR/REDUCER For 70 FPMStandard - 43 RPM right angle reducer, 3 phase, 60 hertz, 230/460 volt, totally enclosed motor.Option - Other motor/reducer combinations are available as load and speed change (see table on the following page or Components section).

SIDE GUARDS Option - Standard angle, channel or adjustable guards available (see Accessories section).

LENGTHS Option - Intermediate lengths available (in 3” increments).

ELECTRICAL CONTROLS Option - As required (see Controls section).

CAUTION: For units installed in areas that are accessible to personnel, pop-out roller construction is REQUIRED in order to help avoid serious personal injury. For units installed overhead or inaccessible to personnel, spring loaded roller construction is REQUIRED in order to help avoid serious personal injury. In addition, safety catch nets and safety guard protection MUST be provided in the event rollers are caused to pop out.Mathews Conveyor will not be responsible for injuries resulting from customer’s failure to obtain the equipment and accessories described here.

HB-827 - 12/03 MP & Belt Drive Live Roller Conveyor - 25

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MP & Belt Driven Live Roller Conveyor

Note: Capacity Based on Uniformly Distributed Load

Intermediate Drive - BDLRLive Load Capacity @ 70 FPM

VariableLength

1/2 HP 3/4 HP 1 HP 1-1/2 HP 2 HP

lbs./ft Total lbs./ft. Total lbs./ft. Total lbs./ft Total lbs./ft Total12’-0” 64 769 100 1200 100 1200 100 1200 100 120022’-0” 22 485 54 1205 83 1845 100 2200 100 220032’-0” 6 201 28 921 48 1561 100 3200 100 320042’-0” 15 637 30 1277 84 3537 100 420052’-0” 6 353 19 993 62 3253 93 487362’-0” 1 69 11 709 47 2969 74 458972’-0” 5 426 37 2686 59 430682’-0” 1 142 29 2402 49 402292’-0” 23 2118 40 3738102’-0” 17 1834 33 3454

MP & Belt Drive Live Roller Conveyor - 26 HB-827 - 12/03

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MP & Belt Driven Live Roller Conveyor

Standard Duty - End Drive - Model LRE

Note: Please list options

HOW TO ORDER

Quantity Model No. W Variable Length HP Options

1 LRE 27” 43’-0” 3/4 ---

Components Included in Basic Unit (Assembly Instructions Included)1 C1718 Drive - 4” diameter2 C1427 End Roller Take-Up - 3-1/2” diameter3 C1244 idler roller - 1.90” diameter4 C1422 Pop-Out MP Live Roller Section - 1.90” (16 ga.) tread rollers on 3” centers. Snub

rollers on 6” centers.5 Motor/Reducer - HP is required @ 90 RPM, totally enclosed, 70 FPM, 230/460 volt, 3 phase,

60 hertz6 Belting - Black 120 PIW FS7 C1231 Floor Supports for 27” minimum to 33” top of rollers (Knee Braces optional)

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MP & Belt Driven Live Roller Conveyor

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames only.

DRIVE Standard - 4” finished dia. machine crowned pulley with 1-3/16” dia. shaft. Non-variable 3” carrying roller centers.Option - Lagged pulley available, with or without take-up in drive. timing belt drive available (see Components section).

END ROLLER TAKE-UP Standard - 3.50” dia. machine crowned end roller with 1-1/16” hex axle. Non-variable 3” carrying roller centers.

ROLLER SECTION Standard - 5” x 1-1/2” x .120” (11 ga.) formed steel channel.Option - Roller sections available with carrying rollers on 4-1/2” and 6” centers. Optional spring loaded rollers are available.

COUPLINGS Standard - Welded butt.

CARRYING ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel rollers with grease packed bearings and 7/16” hex axles on 3” centers. Rollers are 3/8” high and of pop-out construction.

PRESSURE ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel rollers with grease packed bearings and 7/16” hex axles on 6” centers in cam adjusting clips.Option - 9” snub roller centers.

IDLER ROLLER Standard - 1.90” dia. x .065” (16 ga.) steel rollers with grease packed bearings and 7/16” hex axles on maximum 10’-0” centers.

SUPPORTS Standard - floor type on maximum 10’-0” centers for conveying height of 27” to 33” (1500# capacity).Option - Other supports, hanger or floor type, are available (see Supports section).

BELT Standard - 120 PIW FS.

MOTOR/REDUCER For 70 FPMStandard - 90 RPM right angle reducer, 3 phase,60 hertz, 230/460 volt, totally enclosed motor.Option - Other motor/reducer combinations are available as load and speed change (see table on the following page or Components section).

SIDE GUARDS Option - Standard angle, channel or adjustable guards available (see Accessories section).

LENGTHS Option - Intermediate lengths available (in 3” increments).

ELECTRICAL CONTROLS Option - As required (see Controls section).

CAUTION: For units installed in areas that are accessible to personnel, pop-out roller construction is REQUIRED in order to help avoid serious personal injury. For units installed overhead or inaccessible to personnel, spring loaded roller construction is REQUIRED in order to help avoid serious personal injury. In addition, safety catch nets and safety guard protection MUST be provided in the event rollers are caused to pop out.Mathews Conveyor will not be responsible for injuries resulting from customer’s failure to obtain the equipment and accessories described here.

MP & Belt Drive Live Roller Conveyor - 28 HB-827 - 12/03

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MP & Belt Driven Live Roller Conveyor

Note: Capacity Based on Uniformly Distributed Load

End Drive - BDLRLive Load Capacity @ 70 FPM

VariableLength

1/2 HP 3/4 HP 1 HP

lbs./ft Total lbs./ft. Total lbs./ft. Total13’-0” 57 741 100 1300 100 130018’-0” 33 599 73 1319 100 180023’-0” 19 457 51 1177 79 181728’-0” 11 315 36 1035 59 167533’-0” 5 173 27 893 46 153338’-0” 19 751 36 139143’-0” 14 609 29 1249

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MP & Belt Driven Live Roller Conveyor

ComponentsSA2000PG Intermediate Drive

Note: Please list options

HOW TO ORDER

Quantity Model No. W Speed HP Voltage Options

1 C1743PG 21” 70 3/4 230 ---

MP & Belt Drive Live Roller Conveyor - 30 HB-827 - 12/03

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MP & Belt Driven Live Roller Conveyor

CONVEYOR WIDTH Standard - 15” - 39” W, in 3” increments. For trash removal conveyor only 15” - 45” W, in 3” increments.

CAPACITY Standard - 900# maximum effective belt pull.

SPEED Series 400, 600, and 800 End Drives - 30, 45, 60, 75, 90, 120, 150*, 180, 200, 250, 300, 350, and 400 FPM.Note: *150 FpM maximum for Series 400.Chain Drive - 30, 45, 60, 75, 90, 105, 120, 135, 150, 165, and 180 FPM.Time Belt Drive - 30, 45, 60, 75, 90, 105, 120, 135, 150, 165, 180, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475 and 500 FPM.

CHAIN DRIVE Series 400, 600, and 800 - RC50, RC60, RC80 and RC100 (all speeds).RC60 (up to 180 FPM).

CHAIN SPROCKETS Series 400 - RC50, bored and keyed Type B hub, hardened teethSeries 600 and 800 - RC60, RC80, and RC100, keeyed Taper-Lock hubs. hardened teeth or bored and keyed Type B hubs depending on speed/horsepower requirements.RC60, keyed Taper-Lock hubs, hardened.

DRIVE Standard - Furnished as shown for position of motor/reducer, unless specified “opposite hand”. #60 chain drive available 1/2 HP through 7.5 HP. All driver sprockets have hardened teeth.Option - Timing belt (TB) drives are available 1/2 HP through 5 HP.

MOTOR Standard - 230/460VAC - 3PH - 60 HZ.Optional - 575VAC - 3PH - 60HZ and 115VAC - 1PH - 60HZ.1/2 through 7-1/2 HP - C-Face TEFC (Baldor or Reliance).Chain Drive - 1/2, 3/4, 1, 1-1/2, 2 and 3 HP (Baldor or Reliance)Timing Belt Drive - 1/2, 3/4, 1, 1-1/2, 2, 3, 5, and 7-1/2 HP (Baldor or Reliance)Solenoid actuated brake motor supplied on all incline/decline conveyors.

REDUCER Standard - Right Angle worm Gear 5:1 to 60:1 ratios.

DRIVE PULLEY Standard - 8-1/4” dia. straight faced lagged pulley with 1-11/16” dia. shaft and pre-lubricated pillow block bearings.

TAKE-UP ROLLER Standard - 3-1/2” dia. crowned roller with 10” adjustment (20” belt), 1-1/16” hex axle and B1160 bearings.

SNUB ROLLER Standard - 2-9/16” dia. rollers with 11/16” hex axle and B1150 bearings.

BELT Standard - Width is 3” less than the Between Frames dimension. Belt length required is 33”.

SAFETY GUARDING Standard - Sprockets, chain and return belt are totally enclosed for safety. Drive and Take-up Pulleys are guarded below.Option - For guards above the drive and take-up pulleys, specify “PG” in the How to Order.

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MP & Belt Driven Live Roller Conveyor

MOUNTING Standard - The Intermediate Drives must be bolted to the bottom flangesof an Intermediate Section.For horizontal conveyors they should be mounted so that the return run of the belt is “pulled” around the drive pulley first.For incline/decline conveyors they should be mounted so that the motor is located on the “uphill” side of the reducer. This is opposite the preferred “level” position but is necessary to ensure proper reducer lubrication.

BEARINGS Standard - All bearings are grease packed.

Standard Options for How To Order Call Up1 Opposite hand for location of motor/reducer OPP2 Regreasable Bearings RG3 Timing Belt TB

MP & Belt Drive Live Roller Conveyor - 32 HB-827 - 12/03

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MP & Belt Driven Live Roller Conveyor

Grove - #60 Chain Drive Table (Standard) Grove - #60 Chain Drive Table (Standard) Nominal

Belt Speed (FPM)

Motor Effective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

No. of Teeth in Reducer Sprocket

Nominal Belt

speed (FPM

Motor Effective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

No. of Teeth in Reducer Sprocket

HP HP

30

0.5 361

60:1

.691

16

120

0.5 110

20:1

.845

20

0.75 546 .697 0.75 166 .845

1 728 .697 1 221 .845

1.5 900 .717 1.5 334 .852

45

0.5 241

60:1

.691

23

2 449 .86

0.75 364 .697 3 685 .873

1 485 .697

135

0.5 98

20:1

.845

23

1.5 749 .717 0.75 147 .845

60

0.5 193

40:1

.738

21

1 196 .845

0.75 293 .748 1.5 297 .852

1 402 .769 2 399 .86

1.5 612 .781 3 609 .873

2 837 .801

150

0.5 91

15:1

.875

19

3 900 .801 0.75 137 .875

75

0.5 154

40:1

.738

25

1 183 .875

0.75 235 .748 1.5 276 .881

1 322 .769 2 375 .896

1.5 490 .781 3 559 .892

2 669 .801

165

0.5 83

15:1

.875

21

3 900 .801 0.75 125 .875

90

0.5 137

30:1

.788

23

1 166 .875

0.75 208 .795 1.5 251 .881

1 277 .795 2 341 .896

1.5 428 .818 3 508 .892

2 569 .817

180

0.5 76

15:1

.875

23

3 900 .836 0.75 114 .875

105

0.5 123

25:1

.825

22

1 152 .875

0.75 185 .825 1.5 230 .881

1 247 .827 2 312 .896

1.5 378 .844 3 466 .892

2 503 .842

3 777 .867

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MP & Belt Driven Live Roller Conveyor

Grove - Timing Belt Drive Table (OptionalNominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

30

1/2 371 50 .711 32 80 8 213/4 574 50 .733 32 80 8 361 776 60 .742 28 56 14 37

1-1/2 900 60 .742 28 56 14 37

45

1/2 261 40 .748 40 80 8 213/4 391 40 .748 40 80 8 211 536 40 .769 40 80 8 36

1-1/2 837 40 .801 28 56 14 37

60

1/2 208 30 .795 40 80 8 213/4 312 30 .795 40 80 8 211 428 30 .818 40 80 8 36

1-1/2 655 30 .836 28 56 14 372 900 30 .836 28 56 14 37

75

1/2 173 25 .827 40 80 8 213/4 259 25 .827 40 80 8 211 346 25 .827 40 80 8 21

1-1/2 534 25 .852 40 80 8 362 725 25 .867 28 56 14 373 900 25 .867 28 56 14 37

90

1/2 147 20 .845 38 80 8 213/4 221 20 .845 38 80 8 211 297 20 .852 38 80 8 21

1-1/2 445 20 .852 38 80 8 362 617 20 .886 28 56 14 373 900 20 .886 28 56 14 37

105

1/2 131 15 .875 34 80 8 213/4 197 15 .881 34 80 8 211 263 15 .881 34 80 8 21

1-1/2 394 15 .881 34 80 8 212 532 15 .892 34 80 8 363 793 20 .886 31 56 14 375 900 20 .886 31 56 14 37

120

1/2 114 15 .875 38 80 8 213/4 171 15 .875 38 80 8 211 229 15 .875 38 80 8 21

1-1/2 351 15 .896 38 80 8 212 468 15 .895 38 80 8 363 711 15 .907 28 56 14 375 900 15 .907 28 56 14 37

135

1/2 102 15 .875 42 80 8 213/4 152 15 .875 42 80 8 211 204 15 .881 42 80 8 21

1-1/2 307 15 .881 42 80 8 212 416 15 .896 42 80 8 363 624 15 .895 30 56 14 375 900 15 .907 30 56 14 37

MP & Belt Drive Live Roller Conveyor - 34 HB-827 - 12/03

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MP & Belt Driven Live Roller Conveyor

Grove - Timing Belt Drive Table (Optional)Nominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

150

1/2 95 10 .906 32 80 8 213/4 142 10 .906 32 80 8 211 189 10 .906 32 80 8 21

1-1/2 286 10 .911 32 80 8 212 381 10 .911 32 80 8 363 561 15 .895 34 56 14 375 900 15 .907 32 53 14 37

165

1/2 86 10 .906 36 80 8 213/4 129 10 .906 36 80 8 211 172 10 .906 36 80 8 21

1-1/2 260 10 .911 36 80 8 212 346 10 .911 36 80 8 363 510 15 .895 35 53 14 375 900 15 .907 35 53 8 37

180

1/2 79 10 .906 38 80 8 213/4 118 10 .906 38 80 8 211 158 10 .906 38 80 8 21

1-1/2 239 10 .916 38 80 8 212 319 10 .916 38 80 8 213 480 10 .918 38 80 8 365 789 15 .907 36 50 14 37

7-1/2 900 15 .907 36 50 14 37

200

1/2 72 7.5 .917 32 80 8 213/4 108 7.5 .917 32 80 8 211 144 7.5 .917 32 80 8 21

1-1/2 217 7.5 .922 32 80 8 212 289 7.5 .922 32 80 8 213 436 7.5 .927 32 80 14 365 731 10 .933 30 56 14 37

7-1/2 900 10 .933 30 56 8 37

225

1/2 64 7.5 .917 36 80 8 213/4 96 7.5 .917 36 80 8 211 128 7.5 .917 36 80 8 21

1-1/2 193 7.5 .922 36 80 8 212 257 7.5 .922 36 80 8 213 387 7.5 .927 36 80 8 365 644 10 .925 34 56 14 37

7-1/2 900 10 .933 32 53 14 37

250

1/2 58 7.5 .917 38 80 8 213/4 86 7.5 .917 38 80 8 211 115 7.5 .917 38 80 8 21

1-1/2 173 7.5 .917 38 80 8 212 231 7.5 .922 40 80 8 213 349 7.5 .927 40 80 8 215 585 10 .933 35 53 14 37

7-1/2 900 10 .933 35 53 14 37

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Grove - Timing Belt Drive Table (Optional

Nominal Belt Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

275

1/2 53 5 .925 30 80 8 213/4 79 5 .925 30 80 8 211 106 5 .925 30 80 8 21

1-1/2 158 5 .925 30 80 8 212 211 7.5 .927 38 71 8 213 317 7.5 .927 38 71 8 215 532 7.5 .933 31 56 14 37

7-1/2 805 7.5 .941 31 56 14 37

300

1/2 48 5 .925 32 80 8 213/4 73 5 .925 32 80 8 211 97 5 .925 32 80 8 21

1-1/2 145 5 .925 32 80 8 212 195 5 .933 32 80 8 213 292 5 .933 32 80 8 215 469 5 .898 32 80 8 36

7-1/2 738 7.5 .941 32 53 14 37

325

1/2 45 5 .925 36 80 8 213/4 67 5 .925 34 80 8 211 89 5 .925 34 80 8 21

1-1/2 134 5 .925 34 80 8 212 179 5 .925 34 80 8 213 270 5 .933 34 80 8 215 433 5 .898 34 80 8 21

7-1/2 681 7.5 .941 34 53 14 37

350

1/2 41 5 .925 38 80 8 213/4 62 5 .925 38 80 8 211 83 5 .925 38 80 8 21

1-1/2 124 5 .925 38 80 8 212 166 5 .925 38 80 8 213 251 5 .933 38 80 8 215 402 5 .898 38 80 8 21

7-1/2 632 7.5 .941 37 53 14 37

375

1/2 39 5 .925 38 75 8 213/4 58 5 .925 40 80 8 211 77 5 .925 40 80 8 21

1-1/2 116 5 .925 40 80 8 212 155 5 .925 40 80 8 213 234 5 .933 40 80 8 215 375 5 .898 40 80 8 21

7-1/2 590 7.5 .941 37 50 14 37

MP & Belt Drive Live Roller Conveyor - 36 HB-827 - 12/03

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Grove - Timing Belt Drive Table (OptionalNominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

400

1/2 36 5 .925 42 80 8 213/4 54 5 .925 42 80 8 211 73 5 .925 42 80 8 21

1-1/2 109 5 .925 42 80 8 212 145 5 .925 42 80 8 213 219 5 .933 42 80 8 215 352 5 .898 42 80 8 21

7-1/2 557 5 .948 30 56 14 37

425

1/2 34 5 .925 45 80 8 213/4 51 5 .925 45 80 8 211 68 5 .925 45 80 8 21

1-1/2 102 5 .925 45 80 8 212 138 5 .933 45 80 8 213 206 5 .933 45 80 8 215 331 5 .898 45 80 8 21

7-1/2 525 5 .948 32 56 14 37

450

1/2 32 5 .925 48 80 8 213/4 48 5 .925 48 80 8 211 64 5 .925 48 80 8 21

1-1/2 97 5 .925 48 80 8 212 129 5 .925 48 80 8 213 195 5 .933 48 80 8 215 313 5 .898 48 80 8 21

7-1/2 496 5 .948 32 53 14 37

475

1/2 31 5 .925 50 80 8 213/4 46 5 .925 50 80 8 211 61 5 .925 50 80 8 21

1-1/2 92 5 .925 50 80 8 212 122 5 .925 50 80 8 213 185 5 .933 50 80 8 215 296 5 .898 50 80 8 21

7-1/2 469 5 .948 33 53 14 37

500

1/2 29 5 .925 48 71 8 213/4 44 5 .925 48 71 8 211 58 5 .925 48 71 8 21

1-1/2 87 5 .925 48 71 8 212 116 5 .925 48 71 8 213 176 5 .936 48 71 8 215 281 5 .898 48 71 8 36

7-1/2 446 5 .948 35 53 14 37

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Dodge - #60 Chain Drive Table (Standard) Dodge - #60 Chain Drive Table (Standard) Nominal

Belt Speed (FPM)

Motor Effective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

No. of Teeth in Reducer Sprocket

Nominal Belt

speed (FPM

Motor Effective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

No. of Teeth in Reducer Sprocket

HP HP

30

0.5 327

60:1

.625

16

120

0.5 103

20:1

.787

20

0.75 508 .648 0.75 154 .787

1 677 .648 1 219 .84

45

0.5 218

60:1

.625

23

1.5 329 .84

0.75 339 .648 2 434 .831

1 451 .648 3 651 .831

1.5 715 50:1 .684 19

135

0.5 91

20:1

.787

2360

0.5 172

40:1

.657

20

0.75 137 .787

0.75 272 .693 1 195 .84

1 375 .718 1.5 293 .84

1.5 563 .718 2 386 .831

2 821 30:1 .786 16 3 579 .831

75

0.5 137

40:1

.657

25

150

0.5 87

15:1

.828

19

0.75 217 .693 0.75 130 .828

1 300 .718 1 173 .828

1.5 450 .718 1.5 267 .853

2 657 30:1 .786 19 2 357 .853

90

0.5 131

25:1

.755

19

3 544 .867

0.75 197 .755

165

0.5 79

15:1

.828

21

1 281 .808 0.75 118 .828

1.5 422 .808 1 157 .828

2 562 .807 1.5 243 .853

105

0.5 113

25:1

.755

22

2 324 .853

0.75 169 .755 3 494 .867

1 241 .808

180

0.5 72

15:1

.828

23

1.5 362 .808 0.75 108 .828

2 482 .807 1 144 .828

3 744 20:1 .831 18 1.5 223 .853

2 297 .853

3 453 .867

MP & Belt Drive Live Roller Conveyor - 38 HB-827 - 12/03

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Dodge - Timing Belt Drive Table (OptionalNominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

301/2 343 50 .656 32 80 8 213/4 514 50 .656 32 80 8 361 678 60 .649 28 56 14 37

45

1/2 229 40 .657 38 80 8 213/4 362 40 .693 38 80 8 211 499 40 .716 38 80 8 36

1-1/2 748 40 .716 28 56 14 37

60

1/2 182 30 .696 38 80 8 213/4 299 30 .763 38 80 8 211 399 30 .763 38 80 8 21

1-1/2 612 30 .781 28 56 14 372 816 30 .781 28 56 14 37

75

1/2 161 25 .772 40 80 8 213/4 242 25 .772 40 80 8 211 336 25 .803 40 80 8 21

1-1/2 503 25 .803 40 80 8 362 671 25 .803 40 80 8 36

90

1/2 137 20 .784 38 80 8 213/4 205 20 .784 38 80 8 211 291 20 .836 38 80 8 21

1-1/2 437 20 .836 38 80 8 362 577 20 .828 28 56 14 373 900 20 .828 28 56 14 37

105

1/2 124 15 .827 34 80 8 213/4 185 15 .827 34 80 8 211 247 15 .827 34 80 8 21

1-1/2 382 15 .853 34 80 8 212 509 15 .853 34 80 8 363 742 20 .828 32 56 14 37

120

1/2 108 15 .827 38 80 8 213/4 162 15 .827 38 80 8 211 216 15 .827 38 80 8 21

1-1/2 334 15 .853 38 80 8 212 446 15 .853 38 80 8 363 679 15 .867 28 56 14 37

135

1/2 96 15 .827 42 80 8 213/4 144 15 .827 42 80 8 211 192 15 .827 42 80 8 21

1-1/2 297 15 .853 42 80 8 212 396 15 .853 42 80 8 363 604 15 .867 28 56 14 37

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Dodge - Timing Belt Drive Table (Optional)Nominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

150

1/2 91 10 .87 32 80 8 213/4 136 10 .87 32 80 8 211 182 10 .87 32 80 8 21

1-1/2 273 10 .87 32 80 8 212 371 10 .886 32 80 8 363 543 15 .867 34 56 14 37

165

1/2 83 10 .87 36 80 8 213/4 124 10 .87 36 80 8 211 165 10 .87 36 80 8 21

1-1/2 248 10 .87 36 80 8 212 337 10 .886 36 80 8 213 494 15 .867 34 56 14 37

180

1/2 76 10 .87 38 80 8 213/4 114 10 .87 38 80 8 211 152 10 .87 38 80 8 21

1-1/2 227 10 .87 38 80 8 212 309 10 .886 38 80 8 213 463 10 .886 38 80 8 365 783 10 .899 28 56 14 37

200

1/2 70 7.5 .888 32 80 8 213/4 104 7.5 .888 32 80 8 211 139 7.5 .888 32 80 8 21

1-1/2 209 7.5 .888 32 80 8 212 284 7.5 .905 32 80 8 213 426 7.5 .905 32 80 8 365 705 10 .899 30 56 14 37

225

1/2 62 7.5 .888 36 80 8 213/4 93 7.5 .888 36 80 8 211 124 7.5 .888 36 80 8 21

1-1/2 186 7.5 .888 36 80 8 212 252 7.5 .905 36 80 8 213 378 7.5 .905 36 80 8 365 626 10 .899 34 56 14 37

250

1/2 56 7.5 .888 38 75 8 213/4 84 7.5 .888 38 75 8 211 111 7.5 .888 38 75 8 21

1-1/2 167 7.5 .888 38 75 8 212 227 7.5 .905 38 75 8 213 341 7.5 .905 38 75 8 365 564 10 .899 34 53 14 37

MP & Belt Drive Live Roller Conveyor - 40 HB-827 - 12/03

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MP & Belt Driven Live Roller Conveyor

Dodge - Timing Belt Drive Table (OptionalNominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

275

1/2 52 5 .916 30 80 8 213/4 78 5 .916 30 80 8 211 104 5 .916 30 80 8 21

1-1/2 157 5 .916 30 80 8 212 206 7.5 .905 38 71 8 213 310 7.5 .905 38 71 8 215 513 10 .899 36 50 14 37

300

1/2 48 5 .916 32 80 8 213/4 72 5 .916 32 80 8 211 96 5 .916 32 80 8 21

1-1/2 144 5 .916 32 80 8 212 191 5 .916 32 80 8 213 291 5 .928 32 80 8 215 470 10 .899 40 50 14 37

325

1/2 44 5 .916 34 80 8 213/4 66 5 .916 34 80 8 211 88 5 .916 34 80 8 21

1-1/2 132 5 .916 34 80 8 212 177 5 .916 34 80 8 213 269 5 .928 34 80 8 215 449 5 .931 34 80 8 36

350

1/2 41 5 .916 38 80 8 213/4 62 5 .916 38 80 8 211 82 5 .916 38 80 8 21

1-1/2 123 5 .916 38 80 8 212 164 5 .916 38 80 8 213 249 5 .928 38 80 8 215 417 5 .931 38 80 8 36

375

1/2 38 5 .916 38 75 8 213/4 57 5 .916 38 75 8 211 77 5 .916 38 75 8 21

1-1/2 115 5 .916 38 75 8 212 153 5 .916 38 75 8 213 233 5 .928 38 75 8 215 389 5 .931 40 80 8 36

HB-827 - 12/03 MP & Belt Drive Live Roller Conveyor - 41

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MP & Belt Driven Live Roller Conveyor

Dodge - Timing Belt Drive Table (OptionalNominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

400

1/2 36 5 .916 42 80 8 213/4 54 5 .916 42 80 8 211 72 5 .916 42 80 8 21

1-1/2 108 5 .916 42 80 8 212 144 5 .916 42 80 8 213 218 5 .928 42 80 8 215 365 5 .931 42 80 8 21

425

1/2 34 5 .916 45 80 8 213/4 51 5 .916 45 80 8 211 68 5 .916 45 80 8 21

1-1/2 101 5 .916 45 80 8 212 135 5 .916 45 80 8 213 205 5 .928 45 80 8 215 343 5 .931 45 80 8 21

450

1/2 32 5 .916 48 80 8 213/4 48 5 .916 48 80 8 211 64 5 .916 48 80 8 21

1-1/2 96 5 .916 48 80 8 212 128 5 .916 48 80 8 213 194 5 .928 48 80 8 215 324 5 .931 48 80 8 37

475

1/2 30 5 .916 50 80 8 213/4 45 5 .916 50 80 8 211 60 5 .916 50 80 8 21

1-1/2 91 5 .916 50 80 8 212 121 5 .916 50 80 8 213 184 5 .928 50 80 8 215 307 5 .931 50 80 8 21

500

1/2 29 5 .916 48 71 8 213/4 43 5 .916 48 71 8 211 57 5 .916 48 71 8 21

1-1/2 86 5 .916 48 71 8 212 115 5 .916 48 71 8 213 175 5 .928 48 71 8 215 292 5 .931 48 71 8 21

MP & Belt Drive Live Roller Conveyor - 42 HB-827 - 12/03

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MP & Belt Driven Live Roller Conveyor

SA2001PG Low Profile Intermediate Drive

Note: Please list options

HOW TO ORDER

Quantity Model No. W Speed HP Voltage Options

1 C1700PG 21” 70 3/4 230 ---

HB-827 - 12/03 MP & Belt Drive Live Roller Conveyor - 43

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MP & Belt Driven Live Roller Conveyor

CONVEYOR WIDTH Standard - 15” - 39” W, in 3” increments. For trash removal conveyor only 15” - 45” W, in 3” increments.

CAPACITY Standard - 800# maximum effective belt pull.

SPEED Series 400, 600, and 800 End Drives - 30,45, 60, 75, 90, 120, 150*, 180, 200, 250, 300, 350 and 400 FPM.Note: *150 FPM maximum for Series 400.Chain Drive - 30, 45, 60, 75, 90, 105 120, 135, 150, 165 and 180 FPM.Timing Belt - 30, 45, 60, 75, 90, 105, 120, 135, 150, 165, 180, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475 and 500 FPM.

CHAIN DRIVE Series 400, 600, and800 - RC50, RC60, RC80 and RC100 (all speeds).RC60 (up to 180 FPM).

CHAIN SPROCKETS Series 400 - RC50, bored and keyed Type B hub, hardened teethSeries 600 and 800 - RC60, RC80, and RC100, keeyed Taper-Lock hubs. hardened teeth or bored and keyed Type B hubs depending on speed/horsepower requirements.RC60, keyed Taper-Lock hubs, hardened.

DRIVE Standard - 230/460VAC - 3PH - 60 HZ.Optional - 575VAC - 3PH - 60HZ and 115VAC - 1PH - 60HZ.1/2 through 7-1/2 HP - C-Face TEFC (Baldor or Reliance).Chain Drive - 1/2, 3/4, 1, 1-1/2, 2 and 3 HP (Baldor or Reliance)Timing Belt Drive - 1/2, 3/4, 1, 1-1/2, 2, 3, 5, and 7-1/2 HP (Baldor or Reliance).Solenoid actuated brake motor supplied on all incline/decline conveyors.

MOTOR 1/2 through 7-1/2 HP - C-Face TEFC (Baldor or Reliance).Chain Drive - 1/2, 3/4, 1, 1-1/2, 2 and 3 HP (Baldor or Reliance).Timing Belt - 1/2, 3/4, 1, 1-1/2, 2, 3, 5, and 7-1/2 HP (Baldor or Reliance).Standard - 3 PH / 60 HZ / 230-460 VAC TEFCOption - 3 PH/60 HZ/575 VAC or 1 PH/60 HZ/115 VAC.

REDUCER Standard - Right Angle Worm Gear 5:1 to 50:1 ratios.

DRIVE PULLEY Standard - 5-7/8” dia. straight faced lagged pulley with 1-11/16’ dia. shaft and flange bearings.

TAKE-UP ROLLER Standard - 3-1/2” dia. crowned roller with 10” adjustment (20” belt), 1-1/16” hex axle and B1160 bearings.

SNUB ROLLER Standard - 2-9/16” dia. rollers with 11/16” hex axle and B1150 bearings.

BELT Standard - Width is 3” less than the Between Frames dimension. Belt length required is 30”.

SAFETY GUARDING Standard - Sprockets, chain and return belt are totally enclosed for safety. Drive and Take-up Pulleys are guarded below.Option - For guards above the drive and take-up pulleys, specify “PG” in the How to Order.

MP & Belt Drive Live Roller Conveyor - 44 HB-827 - 12/03

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MP & Belt Driven Live Roller Conveyor

MOUNTING Intermediate Drives must be bolted to the bottom flanges of an Intermediate Section.For horizontal conveyors they should be mounted so that the return run of the belt is “pulled” around the drive pulley first.For incline/decline conveyors they should be mounted so that motor is located on the “uphill” side of the reducer. This is opposite the preferred “level” position but is necessary to ensure proper reducer lubrication.

BEARINGS All bearings are grease packed.

Standard Options for How To Order Call Up1 Opposite hand for location of motor/reducer OPP2 Regreaseable Bearings RG3 Timing Belt TB

HB-827 - 12/03 MP & Belt Drive Live Roller Conveyor - 45

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MP & Belt Driven Live Roller Conveyor

Grove - #60 Chain Drive Table (Standard) Grove - #60 Chain Drive Table (Standard)Nominal

Belt Speed (FPM)

Motor Effective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

No. of Teeth in Reducer Sprocket

Nominal Belt

speed (FPM

Motor Effective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

No. of Teeth in Reducer Sprocket

HP HP

30

0.5 371

50:1

.711

16

120

0.5 114

15:1

.875

18

0.75 577 .736 0.75 171 .875

1 766 .733 1 229 .875

40

0.5 267

40:1

.738

17

1.5 345 .881

0.75 391 .748 2 468 .896

1 536 .769 3 800 .892

1.5 800 .781

135

0.5 102

15:1

.875

2060

0.5 193

40:1

.738

23

0.75 152 .875

0.75 293 .748 1 203 .875

1 102 .769 1.5 307 .881

1.5 612 .781 2 416 .898

2 800 .801 3 621 .892

75

0.5 165

32:1

.788

22 160

0.5 91

15:1

.875

22

0.75 249 .795 0.75 137 .875

1 332 .795 1 183 .875

1.5 513 .818 1.5 276 .881

2 683 .817 2 375 .896

3 800 .836 3 559 .892

90

0.5 144

25:1

.825

22 165

0.5 83

15:1

.875

23

0.75 216 .825 0.75 126 .875

1 288 .827 1 166 .875

1.5 441 .844 1.5 251 .881

2 587 .842 2 341 .898

3 800 .867 3 508 .892

105

0.5 131

15:1

.875

15 180

0.5 79

10:1

.906

17

0.75 196 .875 0.75 118 .906

1 261 .875 1 158 .906

1.5 394 .881 1.5 237 .906

2 535 .896 2 317 .911

3 800 .892 3 479 .916

MP & Belt Drive Live Roller Conveyor - 46 HB-827 - 12/03

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MP & Belt Driven Live Roller Conveyor

Grove - Timing Belt Drive Table (Optional)Nominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

301/2 371 50 .711 36 63 8 213/4 574 50 .733 36 63 8 361 728 60 .697 33 48 14 37

45

1/2 257 40 .738 42 63 8 213/4 391 40 .748 42 63 8 211 536 40 .769 42 63 8 36

1-1/2 800 50 .748 40 48 14 37

60

1/2 215 25 .825 36 63 8 213/4 324 25 .827 36 63 8 211 432 25 .827 36 63 8 21

1-1/2‘ 568 25 .852 36 63 8 362 800 30 .817 34 48 14 37

75

1/2 177 20 .845 36 63 8 213/4 265 20 .845 36 63 8 211 356 20 .852 36 63 8 21

1-1/2 539 20 .860 36 63 8 362 730 20 .873 36 63 8 363 800 25 .867 34 48 14 37

90

1/2 152 15 .875 32 63 8 213/4 229 15 .875 32 63 8 211 307 15 .881 32 63 8 21

1-1/2 460 15 .881 32 63 8 212 599 20 .860 42 60 8 363 800 20 .873 33 48 14 37

105

1/2 131 15 .875 38 63 8 213/4 196 15 .875 38 63 8 211 261 15 .875 38 63 8 21

1-1/2 394 15 .881 38 63 8 212 532 15 .892 38 63 8 363 800 20 .873 38 48 14 37

120

1/2 114 15 .875 42 63 8 213/4 171 15 .875 42 63 8 211 229 15 .875 42 63 8 21

1-1/2 345 15 .881 42 63 8 212 468 15 .896 42 63 8 363 702 15 .896 42 63 8 365 800 15 .907 33 48 14 37

135

1/2 105 10 .906 32 63 8 213/4 158 10 .906 32 63 8 211 210 10 .906 32 63 8 21

1-1/2 317 10 .911 32 63 8 212 423 10 .911 32 63 8 213 521 15 .892 42 63 8 215 800 15 .907 37 48 14 37

HB-827 - 12/03 MP & Belt Drive Live Roller Conveyor - 47

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MP & Belt Driven Live Roller Conveyor

Grove - Timing Belt Drive Table (OptionalNominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

150

1/2 95 10 .906 36 63 8 213/4 142 10 .906 36 63 8 211 189 10 .906 36 63 8 21

1-1/2 286 10 .911 36 63 8 212 381 10 .911 36 63 8 213 576 10 .918 36 63 8 365 800 10 .925 20 48 14 37

165

1/2 86 10 .906 40 63 8 213/4 129 10 .906 40 63 8 211 172 10 .906 40 63 8 21

1-1/2 258 10 .906 40 63 8 212 346 10 .911 40 63 8 213 523 10 .918 40 63 8 365 800 10 .925 30 48 14 37

180

1/2 80 7.5 .917 32 63 8 213/4 120 7.5 .917 32 63 8 211 160 7.5 .917 32 63 8 21

1-1/2 240 7.5 .917 32 63 8 212 321 7.5 .922 32 63 8 213 484 7.5 .927 32 63 8 365 800 10 .925 33 48 14 37

200

1/2 72 7.5 .917 36 63 8 213/4 108 7.5 .917 36 63 8 211 144 7.5 .917 36 63 8 21

1-1/2 216 7.5 .917 36 63 8 212 289 7.5 .922 36 63 8 213 436 7.5 .927 36 63 8 365 731 10 .933 36 63 8 37

7-1/2 800 .925 36 48 14 21

225

1/2 64 7.5 .917 40 63 8 213/4 96 7.5 .917 40 63 8 211 128 7.5 .917 40 63 8 21

1-1/2 192 7.5 .917 40 63 8 212 257 7.5 .922 40 63 8 213 357 7.5 .927 40 63 8 365 650 7.5 .933 40 63 8 37

7-1/2 800 10 .925 40 48 14 21

250

1/2 58 7.5 .917 45 63 8 213/4 86 7.5 .917 45 63 8 211 115 7.5 .917 45 63 8 21

1-1/2 173 7.5 .917 45 63 8 212 231 7.5 .922 45 63 8 213 349 7.5 .927 45 63 8 365 585 7.5 .933 42 63 8 37

7-1/2 800 7.5 .941 34 48 14 21

MP & Belt Drive Live Roller Conveyor - 48 HB-827 - 12/03

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MP & Belt Driven Live Roller Conveyor

Grove - Timing Belt Drive Table (Optional)Nominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

275

1/2 53 5 .925 34 63 8 213/4 79 5 .925 34 63 8 211 106 5 .925 34 63 8 21

1-1/2 158 5 .925 34 63 8 212 211 5 .925 34 63 8 213 319 5 .933 34 63 8 215 512 5 .898 34 63 8 36

7-1/2 800 7.5 .941 37 48 14 37

300

1/2 48 5 .925 36 63 8 213/4 73 5 .925 36 63 8 211 97 5 .925 36 63 8 21

1-1/2 145 5 .925 36 63 8 212 193 5 .925 36 63 8 213 292 5 .933 36 63 8 215 469 7.5 .898 36 63 8 36

7-1/2 738 .941 38 45 14 37

325

1/2 45 5 .925 38 63 8 213/4 67 5 .925 38 63 8 211 89 5 .925 38 63 8 21

1-1/2 134 5 .925 38 63 8 212 179 5 .925 38 63 8 213 270 5 .933 38 63 8 215 433 5 .898 38 63 8 36

7-1/2 686 5 .948 30 48 14 37

350

1/2 41 5 .925 42 63 8 213/4 62 5 .925 42 63 8 211 83 5 .925 42 63 8 21

1-1/2 124 5 .925 42 63 8 212 166 5 .925 42 63 8 213 251 5 .933 42 63 8 215 402 5 .898 42 63 8 21

7-1/2 637 5 .948 42 63 8 36

375

1/2 39 5 .925 45 63 8 213/4 58 5 .925 45 63 8 211 77 5 .925 45 63 8 21

1-1/2 116 5 .925 45 63 8 212 155 5 .925 45 63 8 213 234 5 .933 45 63 8 215 375 5 .898 42 60 8 21

7-1/2 595 5 .948 42 60 8 36

HB-827 - 12/03 MP & Belt Drive Live Roller Conveyor - 49

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MP & Belt Driven Live Roller Conveyor

Grove - Timing Belt Drive Table (Optional)Nominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

400

1/2 36 5 .925 45 60 8 213/4 54 5 .925 45 60 8 211 73 5 .925 45 60 8 21

1-1/2 109 5 .925 45 60 8 212 145 5 .925 45 60 8 213 219 5 .933 45 60 8 215 352 5 .898 45 60 8 21

7-1/2 557 5 .948 45 60 8 36

425

1/2 34 5 .925 45 56 8 213/4 51 5 .925 45 56 8 211 68 5 .925 45 56 8 21

1-1/2 102 5 .925 45 56 8 212 137 5 .925 45 56 8 213 206 5 .933 45 56 8 215 331 5 .898 45 56 8 21

7-1/2 525 5 .948 45 56 8 36

450

1/2 32 5 .925 48 56 8 213/4 48 5 .925 48 56 8 211 64 5 .925 48 56 8 21

1-1/2 97 5 .925 48 56 8 212 129 5 .925 48 56 8 213 195 5 .933 48 56 8 215 313 5 .898 48 56 8 21

7-1/2 496 5 .948 48 56 8 36

475

1/2 31 5 .925 45 50 8 213/4 46 5 .925 45 50 8 211 61 5 .925 45 50 8 21

1-1/2 92 5 .925 45 50 8 212 122 5 .925 45 50 8 213 185 5 .933 45 50 8 215 296 5 .898 45 50 8 21

7-1/2 469 5 .948 45 50 8 36

500

1/2 29 5 .925 38 40 8 213/4 44 5 .925 38 40 8 211 58 5 .925 38 40 8 21

1-1/2 87 5 .925 38 40 8 212 116 5 .925 38 40 8 213 175 5 .933 38 40 8 215 281 5 .898 38 40 8 21

7-1/2 446 5 .948 38 40 14 37

MP & Belt Drive Live Roller Conveyor - 50 HB-827 - 12/03

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MP & Belt Driven Live Roller Conveyor

Dodge - #60 Chain Drive Table (Standard) Dodge - #60 Chain Drive Table (Standard) Nominal

Belt Speed (FPM)

Motor Effective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

No. of Teeth in Reducer Sprocket

Nominal Belt

speed (FPM

Motor Effective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

No. of Teeth in Reducer Sprocket

HP HP

30

0.5 342

50

.655

15

120

0.5 108

15

.828

18

0.75 513 .655 0.75 162 .828

1 715 .684 1 216 .828

45

0.5 229

40

.657

17

1.5 334 .853

0.75 362 .693 2 446 .853

1 500 .718 3 680 .867

1.5 750 .718

135

0.5 96

15

.828

2060

0.5 183

30

.699

17

0.75 144 .828

0.75 298 .761 1 192 .828

1 398 .761 1.5 297 .853

1.5 616 .786 2 396 .853

2 800 .786 3 604 .867

75

0.5 158

25

.755

18150

0.5 87

15

.828

22

0.75 237 .755 0.75 130 .828

1 338 .808 1 173 .828

1.5 507 .808 1.5 267 .853

2 675 .807 2 357 .853

90

0.5 137

20

.787

17

3 544 .867

0.75 206 .787

165

0.5 79

15

.828

23

1 293 .84 0.75 118 .828

1.5 439 .84 1 157 .828

2 579 .831 1.5 243 .853

3 800 .831 2 324 .853

105

0.5 124

15

.828

15

3 494 .867

0.75 185 .828

180

0.5 76

10

.870

17

1 247 .828 0.75 114 .870

1.5 382 .853 1 152 .870

2 509 .853 1.5 227 .870

3 800 .867 2 310 .891

3 466 .891

HB-827 - 12/03 MP & Belt Drive Live Roller Conveyor - 51

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MP & Belt Driven Live Roller Conveyor

Dodge - Timing Belt Drive Table (OptionalNominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

301/2 342 50 .655 36 63 8 213/4 513 50 .655 36 63 8 361 677 60 .648 33 48 14 37

45

1/2 229 40 .657 42 63 8 213/4 362 40 .693 42 63 8 211 500 40 .718 42 63 8 36

1-1/2 715 50 .684 40 48 14 37

60

1/2 197 25 .755 36 63 8 213/4 296 25 .755 36 63 8 211 422 25 .808 36 63 8 21

1-1/2 633 25 .808 36 63 8 362 800 30 .786 34 48 14 37

75

1/2 164 20 .787 36 63 8 213/4 247 20 .787 36 63 8 211 351 20 .840 36 63 8 21

1-1/2 527 20 .840 36 63 8 362 695 20 .831 36 63 8 363 800 20 .831 28 48 14 37

90

1/2 144 15 .828 32 63 8 213/4 216 15 .828 32 63 8 211 268 15 .828 32 63 8 21

1-1/2 446 15 .853 32 63 8 212 579 20 .831 42 60 8 363 800 20 .831 33 48 14 37

105

1/2 124 15 .828 38 63 8 213/4 185 15 .828 38 63 8 211 247 15 .828 38 63 8 21

1-1/2 382 15 .853 38 63 8 212 509 15 .853 38 63 8 363 744 20 .831 38 48 14 37

120

1/2 108 15 .828 42 63 8 213/4 162 15 .828 42 63 8 211 216 15 .828 42 63 8 21

1-1/2 334 15 .853 42 63 8 212 446 15 .853 42 63 8 213 680 15 .867 42 63 8 36

135

1/2 101 10 .870 32 63 8 213/4 152 10 .870 32 63 8 211 202 10 .870 32 63 8 21

1-1/2 303 10 .870 32 63 8 212 414 10 .891 32 63 8 213 604 15 .867 42 56 8 36

MP & Belt Drive Live Roller Conveyor - 52 HB-827 - 12/03

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MP & Belt Driven Live Roller Conveyor

Dodge - Timing Belt Drive Table (Optional)Nominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

150

1/2 91 10 .870 36 63 8 213/4 136 10 .870 36 63 8 211 182 10 .870 36 63 8 21

1-1/2 273 10 .870 36 63 8 212 372 10 .891 36 63 8 213 559 10 .891 36 63 8 365 800 10 .902 28 48 14 37

165

1/2 83 10 .870 40 63 8 213/4 124 10 .870 40 63 8 211 165 10 .870 40 63 8 21

1-1/2 248 10 .870 40 63 8 212 339 10 .891 40 63 8 213 508 10 .891 40 63 14 365 800 10 .902 30 48 8 37

180

1/2 77 7.5 .888 32 63 8 213/4 116 7.5 .888 32 63 8 211 155 7.5 .888 32 63 8 21

1-1/2 232 7.5 .888 32 63 8 212 316 7.5 .906 32 63 8 213 473 7.5 .906 32 63 8 365 800 10 .902 33 48 14 37

200

1/2 70 7.5 .888 36 63 8 213/4 104 7.5 .888 36 63 8 211 139 7.5 .888 36 63 8 21

1-1/2 209 7.5 .888 36 63 8 212 284 7.5 .906 36 63 8 213 426 7.5 .906 36 63 8 215 707 10 .902 36 48 14 37

225

1/2 62 7.5 .888 40 63 8 213/4 93 7.5 .888 40 63 8 211 124 7.5 .888 40 63 8 21

1-1/2 186 7.5 .888 40 63 8 212 252 7.5 .906 40 63 8 213 379 7.5 .906 40 63 8 215 628 10 .902 40 45 14 37

250

1/2 56 7.5 .888 45 63 8 213/4 84 7.5 .888 45 63 8 211 111 7.5 .888 45 63 8 21

1-1/2 167 7.5 .888 45 63 8 212 227 7.5 .906 45 63 8 213 341 7.5 .906 45 63 8 215 566 10 .902 38 40 14 37

HB-827 - 12/03 MP & Belt Drive Live Roller Conveyor - 53

Page 62: Live Roller Conveyor1. Flat Belt Driven Live Roller Transport Conveyor 2. Flat Belt Driven MP Accumulating Conveyor 3. V-Belt Driven Live Roller Conveyor 4. Controlled Flow Accumulating

MP & Belt Driven Live Roller Conveyor

Dodge - Timing Belt Drive Table (OptionalNominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

275

1/2 52 5 .916 34 63 8 213/4 78 5 .916 34 63 8 211 104 5 .916 34 63 8 21

1-1/2 157 5 .916 34 63 8 212 209 5 .916 34 63 8 213 315 5 .922 34 63 8 215 530 5 .929 34 63 14 36

300

1/2 48 5 .916 36 63 8 213/4 72 5 .916 36 63 8 211 96 5 .916 36 63 8 21

1-1/2 144 5 .916 36 63 8 212 191 5 .916 36 63 8 213 289 5 .922 36 63 8 215 485 5 .929 36 63 8 36

325

1/2 44 5 .916 38 63 8 213/4 66 5 .916 38 63 8 211 88 5 .916 38 63 8 21

1-1/2 133 5 .916 38 63 8 212 177 5 .916 38 63 8 213 267 5 .922 38 63 8 215 405 5 .929 38 63 8 36

350

1/2 41 5 .916 42 63 8 213/4 62 5 .916 42 63 8 211 82 5 .916 42 63 8 21

1-1/2 123 5 .916 42 63 8 212 164 5 .916 42 63 8 213 248 5 .922 42 63 8 215 416 5 .929 42 63 8 36

375

1/2 38 5 .916 45 63 8 213/4 57 5 .916 45 63 8 211 77 5 .916 45 63 8 21

1-1/2 115 5 .916 45 63 8 212 153 5 .916 45 63 8 213 231 5 .922 45 63 8 215 388 5 .929 42 60 8 36

MP & Belt Drive Live Roller Conveyor - 54 HB-827 - 12/03

Page 63: Live Roller Conveyor1. Flat Belt Driven Live Roller Transport Conveyor 2. Flat Belt Driven MP Accumulating Conveyor 3. V-Belt Driven Live Roller Conveyor 4. Controlled Flow Accumulating

MP & Belt Driven Live Roller Conveyor

Dodge - Timing Belt Drive Table (OptionalNominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

400

1/2 36 5 .916 45 60 8 213/4 54 5 .916 45 60 8 211 72 5 .916 45 60 8 21

1-1/2 108 5 .916 45 60 8 212 144 5 .916 45 60 8 213 217 5 .922 45 60 8 215 364 5 .929 45 60 8 36

425

1/2 34 5 .916 45 56 8 213/4 51 5 .916 45 56 8 211 68 5 .916 45 56 8 21

1-1/2 101 5 .916 45 56 8 212 135 5 .916 45 56 8 213 204 5 .922 45 56 8 215 343 5 .929 45 56 8 36

450

1/2 32 5 .916 48 56 8 213/4 48 5 .916 48 56 8 211 64 5 .916 48 56 8 21

1-1/2 96 5 .916 48 56 8 212 128 5 .916 48 56 8 213 193 5 .922 48 56 8 215 324 5 .929 48 56 8 21

475

1/2 30 5 .916 45 50 8 213/4 45 5 .916 45 50 8 211 60 5 .916 45 50 8 21

1-1/2 91 5 .916 45 50 8 212 121 5 .916 45 50 8 213 183 5 .922 45 50 8 215 307 5 .929 45 50 8 36

500

1/2 29 5 .916 38 40 8 213/4 43 5 .916 38 40 8 211 57 5 .916 38 40 8 21

1-1/2 86 5 .916 38 40 8 212 115 5 .916 38 40 8 213 173 5 .922 38 40 8 215 291 5 .929 38 40 8 36

HB-827 - 12/03 MP & Belt Drive Live Roller Conveyor - 55

Page 64: Live Roller Conveyor1. Flat Belt Driven Live Roller Transport Conveyor 2. Flat Belt Driven MP Accumulating Conveyor 3. V-Belt Driven Live Roller Conveyor 4. Controlled Flow Accumulating

MP & Belt Driven Live Roller Conveyor

C1717, C1718, C1719, C1720 End DrivesC1717 End Drive with Live Roller Spring Loaded RollersC1718 End Drive with Live Roller Pop-Out RollersC1719 End Drive with MP Spring Loaded RollersC1720 End Drive with MP Pop-Out Rollers

Note: Please list options

HOW TO ORDER

Quantity Code No. W Speed HP Voltage Options

1 C1717 21” 70 3/4 230 NT

Standard Options for How To Order Call Up1 Opposite hand for location of motor/reducer OPP2 Regreaseable Bearings RG3 Lagged Pulley LP4 Without Take-Up NT5 Timing Belt TB

CAUTION: For units installed in areas that are accessible to personnel, pop-out roller construction is REQUIRED in order to help avoid serious personal injury. For units installed overhead or inaccessible to personnel, spring loaded roller construction is REQUIRED in order to help avoid serious personal injury. In addition, safety catch nets and safety guard protection MUST be provided in the event rollers are caused to pop out.Mathews Conveyor will not be responsible for injuries resulting from customer’s failure to obtain the equipment and accessories described here.

MP & Belt Drive Live Roller Conveyor - 56 HB-827 - 12/03

Page 65: Live Roller Conveyor1. Flat Belt Driven Live Roller Transport Conveyor 2. Flat Belt Driven MP Accumulating Conveyor 3. V-Belt Driven Live Roller Conveyor 4. Controlled Flow Accumulating

MP & Belt Driven Live Roller Conveyor

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.

CAPACITY Standard - 400# effective belt pull.

DRIVE Standard - Furnished as shown for position of motor/reducer, unless specified “opposite hand”. #50 chain drive available 1/2 HP through 3 HP. The drive chain is totally enclosed for safety. 5.5” of take-up adjustment provided. It is recommended that this drive be used for single direction application and placed at the infeed end of the conveyor.Option - Available without take-up (NT). See table for recommended maximum lengths without take-up (assumes nominal take-up in end roller unit). Timing belt (TB) drive available 1/2 HP through 5 HP.

SPEED Standard - 70 FPM nominal with 58 RPM reducer. Reducer has a 22 tooth sprocket, pulley has a 19 tooth sprocket.Option - See Motor/Reducer Selection Table on the next page. For speeds other than 70 FPM, the reducer RPM and sprocket combination must be specified under Options on How To Order.

PULLEY Standard - 4” dia. crowned pulley with pre-lubricated outboard flanged block bearings and 1-3/16” dia. shaft.Option - Lagged pulley is available.

BELT Standard - Belt length required is 66” with take-up roller or 50” without take-up.

BEARINGS Standard - All bearings are greased packed.

HB-827 - 12/03 MP & Belt Drive Live Roller Conveyor - 57

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MP & Belt Driven Live Roller Conveyor

Note: All reducer sprocket have hardened teeth.

#50 Chain Drive Table (Standard) #50 Chain Drive Table (Standard)Nominal

Belt Speed (FPM)

Motor Effective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

No. of Teeth in Reducer Sprocket

Nominal Belt

speed (FPM

Motor Effective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

No. of Teeth in Reducer Sprocket

HP Frame HP Frame

330.5

56C342

50:1.719

17

110

0.5

56C

125

15:1

.876

17

.075 400 .713 0.75 187 .876

400.5

56C288

40:1.736

171 250 .876

0.75 400 .736 1.5 374 .876

50

0.5

56C

248

30:1

.791

17

2 400 .882

0.75 372 .791

135

0.5

56C

102

15:1

.876

21

1 400 .797 0.75 153 .876

60

0.5

56C

207

30:1

.791

19

1 203 .876

0.75 310 .791 1.5 305 .876

1 400 .797 2 400 .882

70

0.5

56C

177

30:1

.791

22

155

0.5

56C

92

10:1

.910

16

0.75 266 .791 0.75 138 .910

1 357 .797 1 184 .910

1.5 400 .827 1.5 276 .910

80

0.5

56C

166

20:1

.846

17

2 368 .910

0.75 249 .846 3 182TC 400 .916

1 332 .846

175

0.5

56C

82

10:1

.910

18

1.5 400 .853 0.75 122 .910

90

0.5

56C

147

20:1

.846

19

1 163 .910

0.75 221 .846 1.5 245 .910

1 295 .846 2 326 .910

1.5 400 .853 3 182TC 400 .916

Maximum Recommended Conveyor Length With “NT” Option

Between Frames (W) 15” W 21” W 27” W 33” W 39” W

Length 13’-0” 20’-0” 28’-0” 33’-0” 38’-0”

MP & Belt Drive Live Roller Conveyor - 58 HB-827 - 12/03

Page 67: Live Roller Conveyor1. Flat Belt Driven Live Roller Transport Conveyor 2. Flat Belt Driven MP Accumulating Conveyor 3. V-Belt Driven Live Roller Conveyor 4. Controlled Flow Accumulating

MP & Belt Driven Live Roller Conveyor

Timing Belt Drive Table (Optional)Nominal

Belt Speed (FPM)

MotorEffective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

Reducer Sprocket No. Teeth

Pulley Sprocket No. Teeth

Drive Belt

HP Frame Belt Pitch (mm)

Belt Width (mm)

331/2

56C356 40 .750 32 48 8 35

3/4 400 40 .750 32 48 8 35

401/2

56C310 30 .791 32 48 8 35

3/4 400 30 .797 32 48 8 35

501/2

56C259 25 .826 34 48 8 35

3/4 390 25 .829 34 48 8 351 400 25 .829 34 48 8 35

601/2

56C221 20 .846 32 48 8 35

3/4 332 20 .846 32 48 8 351 400 20 .853 32 48 8 35

70

1/2

56C

189 20 .846 32 40 8 353/4 284 20 .846 32 40 8 351 382 20 .853 32 40 8 35

1-1/2 400 20 .853 32 40 8 35

80

1/2

56C

172 15 .876 32 48 8 353/4 257 15 .876 32 48 8 351 343 15 .876 32 48 8 35

1-1/2 400 15 .882 32 48 8 35

90

1/2

56C

153 15 .876 34 44 8 353/4 229 15 .876 34 44 8 351 305 15 .876 34 44 8 35

1-1/2 400 15 .882 34 44 8 35

110

1/2

56C

125 15 .876 32 36 8 353/4 187 15 .876 32 36 8 351 250 15 .876 32 36 8 35

1-1/2 383 15 .897 32 36 8 352 400 15 .897 32 36 8 35

135

1/2

56C

106 10 .910 34 44 8 353/4 158 10 .910 34 44 8 351 211 10 .910 34 44 8 35

1-1/2 317 10 .910 34 44 8 352 400 10 .912 34 44 8 35

155

1/2

56C

92 10 .910 32 38 8 353/4 138 10 .910 32 38 8 351 184 10 .910 32 38 8 35

1-1/2 276 10 .910 32 38 8 352 369 10 .912 32 38 8 353 182TC 400 10 .916 32 38 8 35

HB-827 - 12/03 MP & Belt Drive Live Roller Conveyor - 59

Page 68: Live Roller Conveyor1. Flat Belt Driven Live Roller Transport Conveyor 2. Flat Belt Driven MP Accumulating Conveyor 3. V-Belt Driven Live Roller Conveyor 4. Controlled Flow Accumulating

MP & Belt Driven Live Roller Conveyor

Timing Belt Drive Table (Optional)Nominal

Belt Speed (FPM)

MotorEffective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

Reducer Sprocket No. Teeth

Pulley Sprocket No. Teeth

Drive Belt

HP Frame Belt Pitch (mm)

Belt Width (mm)

175

1/2

56C

82 7.5 .918 32 44 8 353/4 123 7.5 .918 32 44 8 351 164 7.5 .918 32 44 8 35

1-1/2 247 7.5 .918 32 44 8 352 331 7.5 .923 32 44 8 353 182TC 400 7.5 .927 32 44 8 35

200

1/2

56C

72 7.5 .918 32 38 8 353/4 108 7.5 .918 32 38 8 351 144 7.5 .918 32 38 8 35

1-1/2 216 7.5 .918 32 38 8 352 289 7.5 .923 32 38 8 353 182TC 400 7.5 .927 32 38 8 35

225

1/2

56C

64 7.5 .918 44 48 8 353/4 96 7.5 .918 44 48 8 351 128 7.5 .918 44 48 8 35

1-1/2 192 7.5 .918 44 48 8 352 256 7.5 .918 44 48 8 353 182TC 387 7.5 .927 44 48 8 35

250

1/2

56C

58 5 .928 34 48 8 353/4 87 5 .928 34 48 8 351 116 5 .928 34 48 8 35

1-1/2 175 5 .928 34 48 8 352 233 5 .928 34 48 8 353 182TC 353 5 .939 34 48 8 355 184TC 400 5 .939 34 48 8 35

275

1/2

56C

53 5 .928 34 44 8 353/4 79 5 .928 34 44 8 351 106 5 .928 34 44 8 35

1-1/2 159 5 .928 34 44 8 352 212 5 .928 34 44 8 353 182TC 321 5 .939 34 44 8 355 184TC 400 5 .939 34 44 8 35

300

1/2

56C

48 5 .928 32 38 8 353/4 73 5 .928 32 38 8 351 97 5 .928 32 38 8 35

1-1/2 145 5 .928 32 38 8 352 194 5 .928 32 38 8 353 182TC 294 5 .939 32 38 8 355 184TC 400 5 .939 32 38 8 35

MP & Belt Drive Live Roller Conveyor - 60 HB-827 - 12/03

Page 69: Live Roller Conveyor1. Flat Belt Driven Live Roller Transport Conveyor 2. Flat Belt Driven MP Accumulating Conveyor 3. V-Belt Driven Live Roller Conveyor 4. Controlled Flow Accumulating

MP & Belt Driven Live Roller Conveyor

Timing Belt Drive Table (Optional)Nominal

Belt Speed (FPM)

MotorEffective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

Reducer Sprocket No. Teeth

Pulley Sprocket No. Teeth

Drive Belt

HP Frame Belt Pitch (mm)

Belt Width (mm)

325

1/2

56C

45 5 .928 34 38 8 353/4 67 5 .928 34 38 8 351 90 5 .928 34 38 8 35

1-1/2 134 5 .928 34 38 8 352 179 5 .928 34 38 8 353 182TC 272 5 .939 34 38 8 355 184TC 400 5 .939 34 38 8 35

350

1/2

56C

42 5 .928 38 38 8 353/4 62 5 .928 38 38 8 351 83 5 .928 38 38 8 35

1-1/2 125 5 .928 38 38 8 352 166 5 .928 38 38 8 353 182TC 252 5 .939 38 38 8 355 184TC 400 5 .939 38 38 8 35

375

1/2

56C

39 5 .928 40 38 8 353/4 58 5 .928 40 38 8 351 78 5 .928 40 38 8 35

1-1/2 116 5 .928 40 38 8 352 155 5 .928 40 38 8 353 182TC 236 5 .939 40 38 8 355 184TC 393 5 .939 40 38 8 35

400

1/2

56C

36 5 .928 44 40 8 353/4 55 5 .928 44 40 8 351 73 5 .928 44 40 8 35

1-1/2 109 5 .928 44 40 8 352 145 5 .928 44 40 8 353 182TC 221 5 .939 44 40 8 355 184TC 368 5 .939 44 40 8 35

HB-827 - 12/03 MP & Belt Drive Live Roller Conveyor - 61

Page 70: Live Roller Conveyor1. Flat Belt Driven Live Roller Transport Conveyor 2. Flat Belt Driven MP Accumulating Conveyor 3. V-Belt Driven Live Roller Conveyor 4. Controlled Flow Accumulating

MP & Belt Driven Live Roller Conveyor

C1722, C1723, C1724, C1725 Low Profile End DrivesC1722 Low Profile End Drive with Live Roller Spring Loaded RollersC1723 Low Profile End Drive with Live Roller Pop-Out RollersC1724 Low Profile End Drive with MP Spring Loaded RollersC1725 Low Profile End Drive with MP Pop-Out Rollers

Note: Please list options.

HOW TO ORDER

Quantity Code No. W Speed HP Voltage Options

1 C1722 21” 70 3/4 230 NT

Standard Options for How To Order Call Up1 Opposite hand for location of motor/reducer OPP2 Regreaseable Bearings RG3 Lagged Pulley LP4 Without Take-Up NT5 Timing Belt TB

CAUTION: For units installed in areas that are accessible to personnel, pop-out roller construction is REQUIRED in order to help avoid serious personal injury. For units installed overhead or inaccessible to personnel, spring loaded roller construction is REQUIRED in order to help avoid serious personal injury. In addition, safety catch nets and safety guard protection MUST be provided in the event rollers are caused to pop out.Mathews Conveyor will not be responsible for injuries resulting from customer’s failure to obtain the equipment and accessories described here.

MP & Belt Drive Live Roller Conveyor - 62 HB-827 - 12/03

Page 71: Live Roller Conveyor1. Flat Belt Driven Live Roller Transport Conveyor 2. Flat Belt Driven MP Accumulating Conveyor 3. V-Belt Driven Live Roller Conveyor 4. Controlled Flow Accumulating

MP & Belt Driven Live Roller Conveyor

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.

CAPACITY Standard - 400# effective belt pull.

DRIVE Standard - furnished as shown for position of motor/reducer, unless specified “opposite hand”. #50 chain drive available 1/2 HP through 3 HP. The drive chain is totally enclosed for safety. 5.5” of take-up adjustment provided. It is recommended that this drive be used for single direction application and placed at the infeed end of the conveyor.Option - Available without take-up (NT). See table for recommend maximum lengths without take-up (assumes nominal take-up in end roller unit). Timing belt (TB) drive available 1/2 HP through 5 HP.

SPEED Standard - 70 FPM nominal with 90 RPM reducer. Reducer has a 15 tooth sprocket, pulley has a 19 tooth sprocket.Option - See Motor/Reducer Selection Table. For speeds other than 70 FPM, the reducer RPM and sprocket combination must be specified under Options on How To Order.

PULLEY Standard - 4” dia. crowned pulley with pre-lubricated outboard flanged block bearings and 1-3/16” dia. shaft.Option - Lagged pulley is available.

BELT Standard - Belt length required is 66” with take-up roller or 50” without take-up.

BEARINGS Standard - All bearings are grease packed.

HB-827 - 12/03 MP & Belt Drive Live Roller Conveyor - 63

Page 72: Live Roller Conveyor1. Flat Belt Driven Live Roller Transport Conveyor 2. Flat Belt Driven MP Accumulating Conveyor 3. V-Belt Driven Live Roller Conveyor 4. Controlled Flow Accumulating

MP & Belt Driven Live Roller Conveyor

Note: All reducer sprockets have hardened teeth.

#50 Chain Drive Table (Standard) #50 Chain Drive Table (Standard)Nominal

Belt Speed (FPM)

Motor Effective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

No. of Teeth in Reducer Sprocket

Nominal Belt

speed (FPM

Motor Effective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

No. of Teeth in Reducer Sprocket

HP Frame HP Frame

330.5

56C342

50:1.719

17

110

0.5

56C

125

15:1

.876

17

.075 400 .713 0.75 187 .876

400.5

56C288

40:1.736

171 250 .876

0.75 400 .736 1.5 374 .876

50

0.5

56C

248

30:1

.791

17

2 400 .882

0.75 372 .791

135

0.5

56C

102

15:1

.876

21

1 400 .797 0.75 153 .876

60

0.5

56C

207

30:1

.791

19

1 203 .876

0.75 310 .791 1.5 305 .876

1 400 .797 2 400 .882

70

0.5

56C

177

30:1

.791

22

155

0.5

56C

92

10:1

.910

16

0.75 266 .791 0.75 138 .910

1 357 .797 1 184 .910

1.5 400 .827 1.5 276 .910

80

0.5

56C

166

20:1

.846

17

2 368 .910

0.75 249 .846 3 182TC 400 .916

1 332 .846

175

0.5

56C

82

10:1

.910

18

1.5 400 .853 0.75 122 .910

90

0.5

56C

147

20:1

.846

19

1 163 .910

0.75 221 .846 1.5 245 .910

1 295 .846 2 326 .910

1.5 400 .853 3 182TC 400 .916

Maximum Recommended Conveyor Length With “NT” Option

Between Frames (W) 15” W 21” W 27” W 33” W 39” W

Length 13’-0” 20’-0” 28’-0” 33’-0” 38’-0”

MP & Belt Drive Live Roller Conveyor - 64 HB-827 - 12/03

Page 73: Live Roller Conveyor1. Flat Belt Driven Live Roller Transport Conveyor 2. Flat Belt Driven MP Accumulating Conveyor 3. V-Belt Driven Live Roller Conveyor 4. Controlled Flow Accumulating

MP & Belt Driven Live Roller Conveyor

Timing Belt Drive Table (Optional)Nominal

Belt Speed (FPM)

MotorEffective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

Reducer Sprocket No. Teeth

Pulley Sprocket No. Teeth

Drive Belt

HP Frame Belt Pitch (mm)

Belt Width (mm)

331/2

56C356 40 .750 32 48 8 35

3/4 400 40 .750 32 48 8 35

401/2

56C310 30 .791 32 48 8 35

3/4 400 30 .797 32 48 8 35

501/2

56C259 25 .826 34 48 8 35

3/4 390 25 .829 34 48 8 351 400 25 .829 34 48 8 35

601/2

56C221 20 .846 32 48 8 35

3/4 332 20 .846 32 48 8 351 400 20 .853 32 48 8 35

70

1/2

56C

189 20 .846 32 40 8 353/4 284 20 .846 32 40 8 351 382 20 .853 32 40 8 35

1-1/2 400 20 .853 32 40 8 35

80

1/2

56C

172 15 .876 32 48 8 353/4 257 15 .876 32 48 8 351 343 15 .876 32 48 8 35

1-1/2 400 15 .882 32 48 8 35

90

1/2

56C

153 15 .876 34 44 8 353/4 229 15 .876 34 44 8 351 305 15 .876 34 44 8 35

1-1/2 400 15 .882 34 44 8 35

110

1/2

56C

125 15 .876 32 36 8 353/4 187 15 .876 32 36 8 351 250 15 .876 32 36 8 35

1-1/2 383 15 .897 32 36 8 352 400 15 .897 32 36 8 35

135

1/2

56C

106 10 .910 34 44 8 353/4 158 10 .910 34 44 8 351 211 10 .910 34 44 8 35

1-1/2 317 10 .910 34 44 8 352 400 10 .912 34 44 8 35

155

1/2

56C

92 10 .910 32 38 8 353/4 138 10 .910 32 38 8 351 184 10 .910 32 38 8 35

1-1/2 276 10 .910 32 38 8 352 369 10 .912 32 38 8 353 182TC 400 10 .916 32 38 8 35

HB-827 - 12/03 MP & Belt Drive Live Roller Conveyor - 65

Page 74: Live Roller Conveyor1. Flat Belt Driven Live Roller Transport Conveyor 2. Flat Belt Driven MP Accumulating Conveyor 3. V-Belt Driven Live Roller Conveyor 4. Controlled Flow Accumulating

MP & Belt Driven Live Roller Conveyor

Timing Belt Drive Table (Optional)Nominal

Belt Speed (FPM)

MotorEffective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

Reducer Sprocket No. Teeth

Pulley Sprocket No. Teeth

Drive Belt

HP Frame Belt Pitch (mm)

Belt Width (mm)

175

1/2

56C

82 7.5 .918 32 44 8 353/4 123 7.5 .918 32 44 8 351 164 7.5 .918 32 44 8 35

1-1/2 247 7.5 .918 32 44 8 352 331 7.5 .923 32 44 8 353 182TC 400 7.5 .927 32 44 8 35

200

1/2

56C

72 7.5 .918 32 38 8 353/4 108 7.5 .918 32 38 8 351 144 7.5 .918 32 38 8 35

1-1/2 216 7.5 .918 32 38 8 352 289 7.5 .923 32 38 8 353 182TC 400 7.5 .927 32 38 8 35

225

1/2

56C

64 7.5 .918 44 48 8 353/4 96 7.5 .918 44 48 8 351 128 7.5 .918 44 48 8 35

1-1/2 192 7.5 .918 44 48 8 352 256 7.5 .918 44 48 8 353 182TC 387 7.5 .935 44 48 8 35

250

1/2

56C

58 5 .928 34 48 8 353/4 87 5 .928 34 48 8 351 116 5 .928 34 48 8 35

1-1/2 175 5 .928 34 48 8 352 233 5 .928 34 48 8 353 182TC 353 5 .935 34 48 8 355 184TC 400 5 .939 34 48 8 35

275

1/2

56C

53 5 .928 34 44 8 353/4 79 5 .928 34 44 8 351 106 5 .928 34 44 8 35

1-1/2 159 5 .928 34 44 8 352 212 5 .928 34 44 8 353 182TC 321 5 .935 34 44 8 355 184TC 400 5 .939 34 44 8 35

300

1/2

56C

48 5 .928 32 38 8 353/4 73 5 .928 32 38 8 351 97 5 .928 32 38 8 35

1-1/2 145 5 .928 32 38 8 352 194 5 .928 32 38 8 353 182TC 294 5 .935 32 38 8 355 184TC 400 5 .939 32 38 8 35

MP & Belt Drive Live Roller Conveyor - 66 HB-827 - 12/03

Page 75: Live Roller Conveyor1. Flat Belt Driven Live Roller Transport Conveyor 2. Flat Belt Driven MP Accumulating Conveyor 3. V-Belt Driven Live Roller Conveyor 4. Controlled Flow Accumulating

MP & Belt Driven Live Roller Conveyor

Timing Belt Drive Table (Optional)Nominal

Belt Speed (FPM)

MotorEffective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

Reducer Sprocket No. Teeth

Pulley Sprocket No. Teeth

Drive Belt

HP Frame Belt Pitch (mm)

Belt Width (mm)

325

1/2

56C

45 5 .928 34 38 8 353/4 67 5 .928 34 38 8 351 90 5 .928 34 38 8 35

1-1/2 134 5 .928 34 38 8 352 179 5 .928 34 38 8 353 182TC 272 5 .935 34 38 8 355 184TC 400 5 .939 34 38 8 35

350

1/2

56C

42 5 .928 38 38 8 353/4 62 5 .928 38 38 8 351 83 5 .928 38 38 8 35

1-1/2 125 5 .928 38 38 8 352 166 5 .928 38 38 8 353 182TC 252 5 .935 38 38 8 355 184TC 400 5 .939 38 38 8 35

375

1/2

56C

39 5 .928 40 38 8 353/4 58 5 .928 40 38 8 351 78 5 .928 40 38 8 35

1-1/2 116 5 .928 40 38 8 352 155 5 .928 40 38 8 353 182TC 236 5 .935 40 38 8 355 184TC 393 5 .939 40 38 8 35

400

1/2

56C

36 5 .928 44 40 8 353/4 55 5 .928 44 40 8 351 73 5 .928 44 40 8 35

1-1/2 109 5 .928 44 40 8 352 145 5 .928 44 40 8 353 182TC 221 5 .935 44 40 8 355 184TC 368 5 .939 44 40 8 35

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MP & Belt Driven Live Roller Conveyor

C1426 End Roller with Spring Loaded RollersC1427 End Roller with Pop-Out Rollers

Note: Please list options.

HOW TO ORDER

Quantity Code No. W Options

1 C1426 21” ---

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.

CAPACITY Standard - 900# effective belt pull.

CARRYING AND PRESSURE ROLLERS

Standard - 1.90” dia. x .065” (16 ga.) steel rollers with B1020-2 grease packed bearings and 7/16” hex axles.

BELT Standard - Belt length required is 21”.

BEARINGS Standard - Regreasable end roller bearings are optional (add “RG” on How To Order).

COUPLINGS Standard - Welded butt couplings.

CAUTION: For units installed in areas that are accessible to personnel, pop-out roller construction is REQUIRED in order to help avoid serious personal injury. For units installed overhead or inaccessible to personnel, spring loaded roller construction is REQUIRED in order to help avoid serious personal injury. In addition, safety catch nets and safety guard protection MUST be provided in the event rollers are caused to pop out.Mathews Conveyor will not be responsible for injuries resulting from customer’s failure to obtain the equipment and accessories described here.

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MP & Belt Driven Live Roller Conveyor

C1264PG Intermediate Take-UpC1510 Vertical Take-Up

Note: Please list options.

HOW TO ORDER

Quantity Code No. W Options

1 C1264PG 21” ---

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames only.

CAPACITY Standard - 900# effective belt pull.

TAKE-UP ROLLER Standard - 3.50” dia. machine crowned roller with 1-1/16” hex axle and B1161-2 power service grease packed bearings. Sides and bottom totally enclosed for safety.

BELT Standard - For C1264PG belt length required is 29”. For C1510 belt length required is 5”.

BEARINGS Option - Regreasable bearings are optional (add “RG” on How To Order).

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MP & Belt Driven Live Roller Conveyor

C1420, C1421, C1422, C1423 - Conveyor SectionC1420 with MP Pop-Out RollersC1421 with MP Spring Loaded RollersC1422 with Live Roller Pop-Out RollersC1423 with Live Roller Spring Loaded Rollers

HOW TO ORDER

Quantity Code No. W Length Roller Spacing

1 C1420 21” 10’-0” 3”

FRAME Standard - “PR” rail - 5” x 1-1/2” x .120” (11 ga.) formed steel channel with welded butt couplings.

WIDTHS Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.

LENGTHS Standard - 12” through 120” (in 3” increments).

CAPACITY Standard - 1000 pounds per 10’-0” section.

ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel with B1020-2 grease packed bearings and 7/16” hex axles. Rollers are mounted 3/8” high.

ROLLER SPACING Standard - 3”, 4-1/2” and 6” carrying rollers.

BELT Standard - Belt length required is twice the conveyor section length.MP exciters are standard 12” long placed on maximum 35’-0” centers in the belting.

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MP & Belt Driven Live Roller Conveyor

CAUTION: For units installed in areas that are accessible to personnel, pop-out roller construction is REQUIRED in order to help avoid serious personal injury. For units installed overhead or inaccessible to personnel, spring loaded roller construction is REQUIRED in order to help avoid serious personal injury. In addition, safety catch nets and safety guard protection MUST be provided in the event rollers are caused to pop out.Mathews Conveyor will not be responsible for injuries resulting from customer’s failure to obtain the equipment and accessories described here.

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MP & Belt Driven Live Roller Conveyor

C1244 Idler Roller

HOW TO ORDER

Quantity Code No. W

1 C1244 21”

WIDTHS Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.

ROLLER Standard - 1.90” dia. x .065” (16 ga.) steel with B1020-2 grease packed bearings and 7/16” hex axles.

IDLER ROLLER Standard - Idler roller used to carry a straight return belt snubbed no more than 10°. Idler roller spacing should not exceed 10’-0” centers.

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MP & Belt Driven Live Roller Conveyor

D10374 Bottom Closure

HOW TO ORDER

Quantity Code No. W Length

1 D10374 21” 120”

LENGTH Standard - 10’-0”.Option - 12” through 120” (in 3” increments).

MATERIAL Standard - 14 ga. sheet metal.

ASSEMBLY Standard - D10375 brackets with hardware provided on maximum 2’-0” centers.

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MP & Belt Driven Live Roller Conveyor

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Heavy Duty Live Roller Conveyor

Heavy Duty Live Roller Conveyor

UnitsHeavy Duty - Intermediate Drive - Model HLC

HOW TO ORDER

Quantity Model No. W Variable Length HP Options

1 HLC 27” 42’-0” 2 ---

Components Included in Basic Unit (Assembly Instructions Included)1 C1292PG Drive and Take-Up - 13-1/4” diameter2 C1290 End roller - 6” diameter3 C1404 Idler Roller - 1.90” diameter4 C1288 Pop-Out Live Roller Section - 2.50” x .120” (11 ga.) rollers on 3” centers in 6” channel

frame5 Motor/Reducer - HP as required @ 36 RPM, totally enclosed, 70 FPM, 230/460 volt, 3 phase,

60 hertz6 Belting - Black PVC (16” wide for 27”, 33”, and 39” W) (20” wide for 45”, 51”, and 57” W).7 C695 Floor Supports

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Heavy Duty Live Roller Conveyor

CONVEYOR WIDTH Standard - 27”, 33”, 39”, 45”, 51”, and 57” Between Frames only.DRIVE Standard - 13.25” finished dia. lagged straight face pulley with

2-7/16” dia. shaft. 5.0” dia. machine crowned take-up roller with 12” adjustment.

END ROLLER TAKE-UP Standard - 5.0” dia. machine crowned roller with 1-7/16” dia. axle. 2.50” dia. carrying rollers on 3” centers.

ROLLER SECTION Standard - 6” x 2” x .180” (7 ga.) formed steel channel.Option - Roller sections available with carrying rollers on 4-1/2” and 6” centers. Optional fixed axle construction available.

COUPLINGS Standard - Welded butt.CARRYING ROLLERS Standard - 2.50” dia. x .120” (11 ga.) steel rollers with grease packed

bearings and 11/16” hex axles on 3” centers. Roller are 3/8” high and of pop-out construction.

PRESSURE ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel rollers with grease packed bearings and 7/16” hex axles on 6” centers in adjustable mounting clips.

IDLER ROLLER Standard - 1.90” dia. x .065” (16 ga.) steel rollers with grease packed bearings and 7/16” hex axles on maximum 10’-0” centers.

SUPPORTS Standard - Floor type on maximum 5’-0” centers for conveying height of 31” to 34” (3000# capacity).Option - Other elevation floor supports are available (see Supports section).

BELT Standard - PHR 120 HMFS 16” wide for 27”, 33” and 39” W. 20” wide for 45”, 51”, and 57” W.

MOTOR/REDUCER Standard - 36 RPM right angle reducer, 3 phase, 60 hertz, 230/460 volt, totally enclosed motor.Option - Other motor/reducer combinations are available as load and speed change (see table of the following page or Components section).

SIDE GUARDS Option - Standard angle, channel or adjustable guards available (see Accessories section).

LENGTHS Option - Intermediate lengths available (in 12” increments).ELECTRICAL CONTROLS Option - As required (see Controls section).

CAUTION: For units installed in areas that are accessible to personnel, pop-out roller construction is REQUIRED in order to help avoid serious personal injury. For units installed overhead or inaccessible to personnel, spring loaded roller construction is REQUIRED in order to help avoid serious personal injury. In addition, safety catch nets and safety guard protection MUST be provided in the event rollers are caused to pop out.Mathews Conveyor will not be responsible for injuries resulting from customer’s failure to obtain the equipment and accessories described here.

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Heavy Duty Live Roller Conveyor

Note: Capacity Based on Uniformly Distributed Load

Intermediate Drive - Heavy Duty BDLRLive Load Capacity @ 70 FPM

VariableLength

1 HP 1-1/2 HP 2 HP 3 HP 5 HP

lbs./ft Total lbs./ft. Total lbs./ft. Total lbs./ft. Total lbs./ft Total12’-0” 95 1140 200 2400 200 2400 200 2400 200 240022’-0” 15 340 118 2600 191 4220 200 4400 200 440032’-0” 56 1800 106 3420 160 5150 200 640042’-0” 23 1000 62 2620 103 4350 200 840052‘-0’ 3 200 35 1820 68 3550 200 1040062’-0” 16 1020 44 2750 161 1004072’-0’ 3 220 27 1950 128 924082’-0” 14 1150 102 844092’-0” 3 350 83 7640102’-0” 67 6840

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Heavy Duty Live Roller Conveyor

ComponentsC1292PG Intermediate Drive - Heavy Duty

Note: Please list options.

HOW TO ORDER

Quantity Code No. W Speed HP Voltage Options

1 C1292PG 33” 70 2 230 ---

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Heavy Duty Live Roller Conveyor

CONVEYOR WIDTH Standard - 27”, 33”, 39”, 45”, 51”, and 57” Between Frames only.CAPACITY Standard - 1500# effective belt pull, (5 HP maximum).SPEED Standard - 70 FPM standard with 36 RPM reducer. Reducer has a

19 tooth sprocket, pulley has a 32 tooth sprocket. See Motor/Reducer Section Table for other standard speeds and horsepower requirements.Option - Other speeds available, consult factory.

DRIVE Standard - Furnished as shown for position of motor/reducer, unless specified opposite hand. This drive may be mounted under a level or inclined heavy duty conveyor and should be positioned so that the belt is “pulled” around the drive pulley first. The drive pulley and chain are totally enclosed for safety.

PULLEY Standard - 13.25” finished dia. straight faced lagged pulley with pre-lubricated outboard pillow block bearings and 2-7/16” dia. shaft. The top pulley guard is included for personnel protection.

BELT Standard - Belt length required is 42”. the belt width is fixed according to the Between Frames dimension, due to length of crown on the take-up pulley. For belt tracking purposes, the belt width is 16” wide for 27” - 39” W and 20” wide for 45” - 57” W.Option - Return belt guard that fits over the reducer mount is available.

BEARINGS Standard - All bearings are grease packed.

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Heavy Duty Live Roller Conveyor

Note: All reducer sprockets have hardened teeth

Standard Options for How To Order Call Up1 Opposite hand for location of motor/reducer OPP2 Regreasable bearings RG3 Drip pan for reducer D4 Return belt guard for bottom guarding total drive assembly BG

Motor/Reducer Selection Table

Nominal Belt Speed (FPM) Belt Pull (lb.) HP Required Nominal Reducer

Output (RPM)

Number of Teeth in Reducer Sprocket

Chain Size

33760 1

22 15H60

1145 1-1/2 601500 2 80

40

630 1

22 17H

60955 1-1/2 60

1270 2 801500 3 100

50

520 1

30 16H

60780 1-1/2 60

1040 2 801500 3 100

60

440 1

3019H

60655 1-1/2 60875 2 80

1355 3 100

70

565 1-1/2

36 19H

60750 2 801135 3 801500 5 100

80

495 1-1/2

36 22H

60665 2 80

1000 3 801500 5 100

110520 2

60 18H80

775 3 801305 5 100

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Heavy Duty Live Roller Conveyor

C1289 End Roller with Fixed Axle Rollers - Heavy DutyC1290 End Roller with Pop-Out Rollers - Heavy Duty

Note: Please list options.

HOW TO ORDER

Quantity Code No. W Options

1 C1289 33” ---

CONVEYOR WIDTH Standard - 27”, 33”, 39”, 45”, 51”, and 57” Between Frames.CAPACITY Standard - 1500# effective belt pull.CARRYING ROLLER Standard - 2.50” dia. x .120” (11 ga.) steel rollers with B1064-2

grease packed bearings and 11/16” hex axles. Rollers are mounted 3/8” high.

PRESSURE ROLLER Standard - 1.90” dia. x .065” (16 ga.) steel roller with B1020-2 grease packed bearings and 7/16” hex axle.

BELT Standard - Belt length required is 24”. The belt width is fixed according to the Between Frames dimension, due to length of crown on the take-up pulley. For belt racking purposes, the belt width is 16” wide for 27” - 39” W and 20” wide for 45” - 57” W.Option - Return belt guard that fits over the reducer mount is available.

BEARINGS Option - Regreasable bearings are available (add “RG” on How To Order).

COUPLINGS Standard - Welded butt couplings.

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Heavy Duty Live Roller Conveyor

C1404 Idler RollerFor Heavy Duty Tread Section

Note: Please list options.

HOW TO ORDER

Quantity Code No. W

1 C1404 39”

WIDTHS Standard - 27”, 33”, 39”, 45”, 51”, and 57” Between Frames.ROLLER Standard - 1.90” dia. x .065” (16 ga.) steel roller with B1020-2

grease packed bearings and 7/16” hex axle.IDLER ROLLER Standard - Idler roller used to carry a straight return belt snubbed no

more than 10°. Idler roller spacing should not exceed 10’-0” centers.

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Heavy Duty Live Roller Conveyor

C1291PG Intermediate Take-Up - Heavy Duty

Note: Please list options.

HOW TO ORDER

Quantity Code No. W Options

1 C1291PG 33” ---

CONVEYOR WIDTH Standard - 27”, 33”, 39”, 45”, 51”, and 57” Between Frames.CAPACITY Standard - 1500# effective belt pull.TAKE-UP ROLLER Standard - 5.0” dia. machine crowned roller with pre-lubricated

outboard bearings and 1-11/16” dia. shaft. Sides and bottom are totally enclosed for safety. Top pulley guard is included as standard.

BELT Standard - Belt length required is 39”. The belt width is fixed according to the Between Frames dimension, due to length of crown on the take-up pulley. For belt tracking purposes, the belt width is 16” wide for 27” - 39” W and 20” wide for 45” - 57” W.

BEARINGS Option - Regreasable bearings are optional (add “RG” on How To Order.

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Heavy Duty Live Roller Conveyor

C1287 Conveyor Section with Fixed Axle Rollers - Heavy DutyC1288 Conveyor Section with Pop-Out Rollers - Heavy Duty

Note: Please list options.

HOW TO ORDER

Quantity Code No. W Lengths Roller Spacing

1 C1288 33” 120” 6”

FRAME Standard - 6” x 2” x .180” (7 ga.) formed steel channel.WIDTHS Standard - 27”, 33”, 39”, 45”, 51”, and 57’ Between Frames.LENGTHS Standard - 24” through 120” in 12” increments only.CAPACITY Standard - Maximum load is 2000 lbs. per 10’-0” section.CARRYING ROLLER Standard - 2.50” dia. x .120” (11 ga.) steel roller with B1064-2

grease packed bearings and 11/16” hex axles. Rollers are mounted 3/8” high.

PRESSURE ROLLER Standard - 1.90” dia. x .065” (16 ga.) steel roller with B1020-2 grease packed bearings and 7/16” hex axles.

ROLLER SPACING Standard - 3”, 4-1/2” or 6” for carrying rollers. Pressure roller spacing is two times carrying roller spacing.

BELT Standard - Belt length required is twice the conveyor section length.COUPLINGS Standard - Welded butt.

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Heavy Duty Live Roller Conveyor

CAUTION: For units installed in areas that are accessible to personnel, pop-out roller construction is REQUIRED in order to help avoid serious personal injury. For units installed overhead or inaccessible to personnel, spring loaded roller construction is REQUIRED in order to help avoid serious personal injury. In addition, safety catch nets and safety guard protection MUST be provided in the event rollers are caused to pop out.Mathews Conveyor will not be responsible for injuries resulting from customer’s failure to obtain the equipment and accessories described here.

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V-Belt Driven Live Roller Conveyor

V-Belt Driven Live Roller Conveyor

Application DataMathews V-Belt Driven Live Roller Conveyor consists of rollers, driven by a v-belt, which is forced upagainst the carrying rollers using snub or pressure sheaves. The v-belt driven units are limited torelatively short lengths and light loads, due to the strength limitation of the v-belt. The effective belt pullis limited to 150 pounds and the live load is limited to 50 pounds per foot.

This section deals with straight conveyors, self-powered curves, slave driven curves, and self-poweredspurs. The self-powered spurs are “self contained units” and are explained in detail with the variousconfigurations available to you. The slave driven curves are also “self-contained units” with minimalvariations available and are easily explained in this section. The straight conveyors are available inmany configurations and deserve a further explanation as to the combinations available to you.

Our standard v-belts are manufactured endless and are only available in certain lengths. Thisobviously limits the maximum length of the conveyor. The maximum available common size is 360"long or 30’-0”. Taking into account the belt length requirements of a drive or take-up, the maximumconveyor length is approximately 14’-0”. However, by using “P.T.O.” assemblies, we can transmitdriving power from one 14’-0” conveyor to another.

Using “crossovers,” we can also transmit power from one side of the conveyor to the other, whererequired.

Assuming each conveyor is 14’-0” long, each segment needs a drive or a take-up since the C1294 endsheave assemblies, C8059 crossovers, and C1281 power take-off units have no sheave movement ortake-up available in them.

It must be remembered the v-belts are only available in certain lengths and to find one that is exactlythe right length is unusual. It must also be remembered that as in any belt, v-belts will stretch with useand you must have a method available to keep the v-belt taut in order to transmit driving force. You willfind the C1279 intermediate drive and C8057 take-up unit information in the following pages.

There is included in this section a method to determine the v-belt length requirements and those v-belts normally available.

In order to make the selection of required equipment simpler, the various end assemblies and P.T.O.units have been incorporated into conveyor sections (C1293) with various styles to designate theassembly. See next page for available styles.

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V-Belt Driven Live Roller Conveyor

A C8059 crossover can be utilized in twomethods:1. Moving the v-belt from one side of the

conveyor to the other. The C8059 cross-over is designed to match existing holes of two “plain end” conveyor sections that are placed back to back, i.e. Style 1, 2, 3, 5, or 6.

2. Slave driving a curve from a straight v-belt driven straight conveyor. In this case the crossover device is already incorpo-rated into the C8007 curve also shown in the Slave Driven Curve section of this catalog.

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V-Belt Driven Live Roller Conveyor

V-Belt Length RequirementsAs stated earlier, every “conveyor segment” requires a drive or take-up. In order to determine v-beltlength requirements, you need to know the length of the C1293 conveyor sections plus the C1279drive or the C1293 conveyor sections plus the C8057 take-up.

The formula for the various styles of the C1293 conveyor sections are given along with a recap chart,showing the v-belt lengths required for various styles and standard lengths.

To this must be added the length required for the C1279 drive, C8057 take-up or C8059 crossover.When that length is determined, you must pick the next longer available v-belt from the Supplier V-beltAvailability table in this section.

STYLE 1

For use as an intermediate sectionbetween any of the other styles ofconveyor, that have three or moreconveyor sections. Consists of oneC1293 conveyor section.

STYLE 2

For use as an end section on aconveyor having more than oneconveyor section and to slave drive(P.T.O.) the adjoining section.Consists of one C1293 conveyorsection and one C1281 P.T.O. unit.

STYLE 3

For use as an end section on aconveyor having more than oneconveyor section and to slave drive(P.T.O.) the adjoining section.Consists of one C1293 conveyorsection and one C1281 P.T.O. unit.

STYLE 4

For a short conveyor, having oneconveyor section only, i.e. 10’-0” longor less and used to slave drive(P.T.O.) both adjoining sections.Consists of one C1293 conveyorsection and two C1281 P.T.O. units.

HB827FKI030a

HB827FKI031a

HB827FKI032a

HB827FKI033a

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V-Belt Driven Live Roller Conveyor

STYLE 5

For use as an end section on aconveyor having more than oneconveyor section. Consists of oneC1293 conveyor section and oneC1294 end assembly.

STYLE 6

For use as an end section on aconveyor having more than oneconveyor section. Consists of oneC1293 conveyor section and oneC1294 end assembly.

STYLE 7

For use as a short conveyor, havingone conveyor section only, i.e. 10’-0”long or less. Consists of one C1293conveyor section and two C1294 endassemblies.

HB827FKI034a

NOT THE CORRECT DRAWING IN SOURCE FILEWILL BE NUMBER HB827FKI035A

HB827FKI036a

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V-Belt Driven Live Roller Conveyor

V-BELT LENGTH REQUIREMENTS

C1293 - Style 1 - Belt Length Required = (2) x Conveyor Length

C1293 Style 2, 3, 5 and 6 - Belt Length Required = (2) x Conveyor Length + 1/2”

Style 4 and 7 - Belt Length Required = (2) x Conveyor Length + 1”

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V-Belt Driven Live Roller Conveyor

V-BELT LENGTH REQUIREMENTS

C1279 Drive - Belt Length Required = (2) x Conveyor Length + 17”

C8057 Take-up - Belt Length Required = (2) x Conveyor Length + 3”

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V-Belt Length Conveyor #1 V-Belt Length Conveyor #2Conveyor Section C1293 - 21” W - 72” - Style 6

= 144-1/2” Conveyor Section C1293 - 21” W - 96” - Style 2

= 192-1/2”

Conveyor Section C1293 - 21” W - 72” - Style 3

= 144-1/2” Crossover Section C8059 - 21” W (For Curves)

= 19”

Drive C1279 - 21” W - 80” - 1/2 - 230/460

= 17” Take-Up C8057 = 3”

306” 214-1/2”Use B315 V-Belt Use B225 V-Belt

C8059 Crossover with a C1293 Style 1 Conveyor SectionBelt Length Required = (2) x Conveyor Length + 7”

C8059 Crossover with a C8007 Slave Driven CurveBelt Length Required = (2) x Conveyor Length + 19”

HB827FKI044a

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The V-belts listed above are available from V-belt suppliers.

Belt Length Required For C1293 Conveyor SectionConveyor Length Style #1 Styles #2, 3, 5, 6 Style #4 Style #7

12” 24” 24-1/2” N.A. N.A.18” 36” 36-1/2” N.A. N.A.24” 48” 48-1/2” 49” N.A.30” 60” 60-1/2” 61” N.A.36” 72” 72-1/2” 73” N.A.42” 84” 84-1/2” 85” 85”48” 96” 96-1/2” 97” 97”54” 108” 108-1/2” 109” 109”60” 120” 120-1/2” 121” 121”66” 132” 132-1/2” 133” 133”72” 144” 144-1/2” 145” 145”78” 156” 156-1/2” 157” 157”84” 168” 168-1/2” 169” 169”90” 180” 180-1/2” 181” 181”96” 192” 192-1/2” 193” 193”102” 204” 204-1/2” 205” 205”108” 216” 216-1/2” 217” 217”114” 228” 228-1/2” 229” 229”120” 240” 240-1/2” 241” 241”

Supplier V-Belts AvailableB22 B42 B62 B82 B103 B173B23 B43 B63 B83 B105 B180B24 B44 B64 B84 B106 B188B25 B45 B65 B85 B108 B195B26 B46 B66 B86 B111 B210B27 B47 B67 B87 B112 B225B28 B48 B68 B88 B113 B240B29 B49 B69 B89 B116 B255B30 B50 B70 b90 B118 B270B31 B51 B71 B91 B120 B285B32 B52 B72 B92 B123 B300B33 B53 B73 B93 B124 B315B34 B54 B74 B94 B126B35 B55 B75 B95 B128B36 B56 B76 B96 B133 B360B37 B57 B77 B97 B136B38 B58 B78 B98 B144B39 B59 B79 B99 B150B40 B60 B80 B100 B158B41 B61 B81 B101 B162

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ComponentsC1279 Intermediate Drive

Note: Please list options.

HOW TO ORDER

Quantity Model No. W Speed HP Voltage Options

1 C1279 21” 75 1/2 230/460 ---

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CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames only.CAPACITY Standard - 150# effective belt pull, (3/4 HP maximum).DRIVE Standard - Furnished as shown for position of V-belt guard, motor/

reducer, unless specified opposite hand. This drive is not reversible and should be mounted under a level conveyor section (C1293). This drive should be positioned so that the V-belt is “pulled” around the drive sheave first. This drive provides 16” of v-belt take-up.

SPEED Standard - 75 FPM nominal with 69 RPM reducer. Reducer has a 4.50” outside diameter sheave.Option - Other speeds are available (see Motor/Reducer Section Table).

BELT Standard - Belt length required is 17”.BEARINGS Standard - All bearings are grease packed.

Standard Options for How To Order Call Up1 Opposite hand for location of motor/reducer, V-belt guard, etc. OPP

Motor/Reducer Selection TableNominal Belt Speed (FPM) Belt Pull (lbs.) HP Required Nominal Reducer

Output (RPM)50 150 1/2 4375 150 1/2 69

120 150 3/4 115

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C1293 Conveyor Section

HOW TO ORDER

Quantity Model No. W Length Style

1 C1293 21” 120” 7

FRAME Standard - “PR” rail - 5” x 1-1/2” x .120” (11 ga.) formed steel channel with welded butt couplings.

WIDTHS Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.LENGTHS Standard - 12” through 120” in 12” increments only.CAPACITY Standard - 50 pounds per foot.ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel with B1020-2 grease

packed bearings and 7/16” hex spring loaded axles. Rollers are mounted 3/8” high on 3” centers. Snub sheaves are on 6” centers.

BELT Standard - Belt length required is twice the conveyor section length.O-ring to power last roller is standard on Styles 2 through 7 only.Finger guards between rollers are standard.

NOTE See description of styles in the Application Data of this section.

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C8059 Crossover

HOW TO ORDER

Quantity Model No. W

1 C8059 21”

WIDTHS Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.BELT Standard - Belt length required 7” each side.

V-belts to be installed on crossover prior to assembly in conveyor section.Unit bolts onto 5” x 1-1/2” x .120” (11 ga.) formed steel channel. Field drilling may be required.

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C1281 P.T.O.

Note: Please list options.

HOW TO ORDER

Quantity Model No. Option

1 C1281 ---

BELT Standard - Belt length required is 1/2”.V-belts to be installed on P.T.O. prior to assembly in conveyor section. The chain connection is made after conveyor sections with P.T.O. units are installed.Unit bolts onto 5” x 1-1/2” x .120” (11 ga.) formed steel channel. Field drilling may be required.Unit available as shown or opposite hand. For opposite hand call up “OPP” on How To Order.The C1281 P.T.O. unit requires two assemblies (one as shown and one OPP).

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C1294 End Assembly

Note: Please list options.

HOW TO ORDER

Quantity Model No. Option

1 C1294 ---

BELT Standard - Belt length required is 1/2”.Unit bolts onto 5” x 1-1/2” x .120” (11 ga.) formed steel channel. Field drilling may be required.Unit available as shown or opposite hand. For opposite hand call up “OPP” on How To Order.

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C8057 Take-Up

HOW TO ORDER

Quantity Model No.

1 C8057

BELT Standard - Belt length required is 3”.Take-up provides a total of 15” of belt take-up.Unit bolts onto 5” x 1-1/2” x .120” (11 ga.) formed steel channel. Field drilling may be required.

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C8000 Tapered Roller Curve

Note: Please list options.

HOW TO ORDER

Quantity Model No. W Degree Drive Style Voltage Options

1 C8000 21” 90° 1 460 ---

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90° curves are available in 15” through 39” Between Frames in 3” increments. 45° curves are availableonly in 33” and 39” Between Frames.

For 45° curves less than 33” Between Frames see C8001 curves on the next page.

FRAME Standard - “PR” rail - 5” x 1-1/2” x .120” (11 ga.) formed steel channel with welded butt couplings.

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.Option - 18”, 24”, 30”, and 36” Between Frames

CAPACITY Standard - 250 pounds live load.DRIVE Standard - Style 1 drive standard, 1/2 HP, right angle reducer, 3

phase, 60 hertz, 230/460 volt, totally enclosed motor. Drive is reversible.

SPEED Standard - 75 FPM at the inside rail.Options - 33, 40, 50, 60, 70, 80, 110, 135, 155, and 175 FPM

ROLLERS Standard - 2.50” to 1.69” dia. tapered roller x .065” (16 ga.) steel with B1020-2 grease packed bearings and 7/16” hex axles. Rollers are mounted 3/8” high. Rollers are spring loaded.

Selection Chart(W)

Between Frames90° - No. Tapered

RollersInsideRadius

CenterlineRadius

OutsideRadius

15” 18 27-3/4” 35-1/4” 42-3/4”18” 18 27-3/4” 36-3/4” 45-3/4”21” 24 40-1/4” 50-3/4” 61-1/4”24” 24 44-3/8” 56-3/8” 68-3/8”27” 30 52-3/4” 66-1/4” 79-3/4”30” 30 52-3/4” 67-3/4” 82-3/4”33” 36 65-1/4” 81-3/4” 98-1/4”36” 36 65-1/4” 83-1/4” 101-1/4”39” 42 77-7/8” 97-3/8” 116-7/8”

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C8001 Tapered Roller Curve with Straight Extensions

Note: Please list options.

HOW TO ORDER

Quantity Model No. W Degree L1 L2

Drive Style Voltage Option

s

1 C8001 21” 90° 12” 12” 1 460 ---

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Curves available in 45° and 90° as noted in the Availability Table below.

FRAME Standard - “PR” rail - 5” x 1-1/2” x .120” (11 ga.) formed steel channel with welded butt couplings.

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.Option - 18”, 24”, 30”, and 36” Between Frames.

CAPACITY Standard - 250 pounds live load.DRIVE Standard - Style 1 drive standard, 1/2 HP, right angle reducer, 3

phase, 60 hertz, 230/460 volt, totally enclosed motor. Drive is reversible. Includes right angle reducer with bolted output shaft face plate.

SPEED Standard - 75 FPM at the inside rail.Options - 33, 40, 50, 60, 70, 80, 110, 135, 155, and 175 FPM.

CURVE SECTION ROLLERS 2.50” to 1.69” dia. tapered roller x .065” (16 ga.) steel with B1020-2 grease packed bearings and 7/16” hex axles. Rollers are mounted 3/8” high. Rollers are spring loaded.

STRAIGHT SECTION ROLLERS

Standard - 1.90” dia. x .065” (16 ga.) steel with B1020-2 grease packed bearings and 7/16” hex axles. Spring loaded rollers are mounted 3/8” high on 3” centers. Standard lengths for straights are 12”, 24”, 36” or 48”. Total maximum straight per curve is 48”.

Selection Table(W)

Between Frames90° - No. Tapered

RollersInsideRadius

CenterlineRadius

OutsideRadius

15” 18 27-3/4” 35-1/4” 42-3/4”18” 18 27-3/4” 36-3/4” 45-3/4”21” 24 40-1/4” 50-3/4” 61-1/4”24” 24 44-3/8” 56-3/8” 68-3/8”27” 30 52-3/4” 66-1/4” 79-3/4”30” 30 52-3/4” 67-3/4” 82-3/4”33” 36 65-1/4” 81-3/4” 98-1/4”36” 36 65-1/4” 83-1/4” 101-1/4”39” 42 77-7/8” 97-3/8” 116-7/8”

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Note: total straight extensions both ends not to exceed 48” (L1 + L2).

Curve Availability Table

W 15” 21”L1 0” 12” 24” 36” 48” 0” 12” 24” 36” 48”L2 0” 12” 24” 36” 48” 0” 12” 24” 36” 0” 12” 24” 0” 12” 0” 0” 12” 24” 36” 48” 0” 12” 24” 36” 0” 12” 24” 0” 12” 0”90°

Style 1

C80

00A A A A A A A A A A A A A A

C80

00

A A A A A A A A A A A A A A

Styles2 & 3

A A A A A A A A A A A A A A A A A A A A A A A A A A A A

45°Style 1

-- -- -- -- -- -- -- -- -- -- A -- -- -- -- -- -- -- -- A A A -- A A -- A --

Styles2 & 3

-- -- -- -- -- -- -- -- -- -- A -- -- -- -- -- -- -- -- A A A -- A A -- A --

W 27” 33”L1 0” 12” 24” 36” 48” 0” 12” 24” 36” 48”L2 0” 12” 24” 36” 48” 0” 12” 24” 36” 0” 12” 24” 0” 12” 0” 0” 12” 24” 36” 48” 0” 12” 24” 36” 0” 12” 24” 0” 12” 0”90°

Style 1

C80

00

A A A A A A A A A A A A A A

C80

00

A A A A A A A A A A A A A A

Styles2 & 3

A A A A A A A A A A A A A A A A -- -- A A -- -- A -- -- -- -- --

45°Style 1

-- -- -- -- -- A A A -- A A -- A -- A A A A A A A A A A A A A A

Styles2 & 3

-- -- -- -- -- A A A -- A A -- A -- A A A A A A A A A A A A A A

W 39”L1 0” 12” 24” 36” 48”L2 0” 12” 24” 36” 48” 0” 12” 24” 36” 0” 12” 24” 0” 12” 0”90°

Style 1

C80

00

A A A -- A A A -- A A -- A -- --

Styles2 & 3

-- -- -- -- -- -- -- -- -- -- -- -- -- --

45°Style 1

A A A A A A A A A A A A A A

Styles2 & 3

A A A A A A A A A A A A A A

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C8010 Slave Driven Tapered Roller Curve and Straight ExtensionsDrive From Adjacent Belt Conveyor

Note: Please list options.

HOW TO ORDER

Quantity Model No. W Degree L1 L2 Options

1 C8010 21” 90° 12” 12” --

FRAME Standard - “PR” rail - 5” x 1-1/2” x .120” (11 ga.) formed steel channel with welded butt couplings.

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.Options - 18”, 24”, 30”, and 36” Between Frames.

CAPACITY Standard - 250 pounds live load.DRIVE Standard - Slave driven from adjacent belt conveyor via chain and

sprockets. Drive chain is #40 and the sprockets are 14 tooth.SPEED Standard - Same as the belt conveyor from which it is slave driven.BELT Standard - Same belt width as the belt conveyor from which it is

slave driven. 25-1/4” should be added to the belt length of the powering conveyor.

END PULLEY Standard - 4.0” dia. crowned pulley, 1-3/16” dia. shaft set in flanged block bearings.

CURVE SECITON ROLLERS Standard - 2.50” to 1.69” dia. tapered roller x .065” (16 ga.) steel with B1020-2 grease packed bearings and 7/16” hex axles. Rollers are mounted 3/8” high. Rollers are spring loaded.

STRAIGHT SECTION ROLLERS

Standard - 1.90” dia. x .065” (16 ga.) steel with B1020-2 grease packed bearings and 7/16” hex axles. Rollers are mounted 3/8” high on 3” centers. For standard lengths of straight (L1 and L2) see Curve Availability Table on the next page.

Curve available as shown or opposite hand (add “OPP” on How to Order).

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Curves available in 45° and 90° as noted in the Availability Table on the next page.

C1601 Slave Section (Included in C8010)

Selection Table(W)

Between Frames90° - No. Tapered

RollersInsideRadius

CenterlineRadius

OutsideRadius

15” 18 27-3/4” 35-1/4” 42-3/4”18” 18 27-3/4” 36-3/4” 45-3/4”21” 24 40-1/4” 50-3/4” 61-1/4”24” 24 44-3/8” 56-3/8” 68-3/8”27” 30 52-3/4” 66-1/4” 79-3/4”30” 30 52-3/4” 67-3/4” 82-3/4”33” 36 65-1/4” 81-3/4” 98-1/4”36” 36 65-1/4” 83-1/4” 101-1/4”39” 42 77-7/8” 97-3/8” 116-7/8”

Enlarged View of C1601 Slave Section

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Notes:Total straight extensions both ends not to exceed 24” (L1 + L2) for 90° curves at 39” BetweenFrames.

Total straight extensions both ends not to exceed 36” (L1 + L2) for 90° curves at 33” and 36”Between Frames.

Total straight extensions both ends not to exceed 48” (L1 + L2) for all other combinations.

Curve Availability Table

W 15” and 18” 21” and 24”L1 0” 12” 24” 36” 48” 0” 12” 24” 36” 48”L2 0” 12” 24” 36” 48” 0” 12” 24” 36” 0” 12” 24” 0” 12” 0” 0” 12” 24” 36” 48” 0” 12” 24” 36” 0” 12” 24” 0” 12” 0”90° A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A45° -- -- -- -- -- -- -- -- -- -- A A -- A -- -- -- -- -- -- A A A A A A A A A AW 27” and 30” 33” and 36”L1 0” 12” 24” 36” 48” 0” 12” 24” 36” 48”L2 0” 12” 24” 36” 48” 0” 12” 24” 36” 0” 12” 24” 0” 12” 0” 0” 12” 24” 36” 48” 0” 12” 24” 36” 0” 12” 24” 0” 12” 0”90° A A A A A A A A A A A A A A A A A A A -- A A A -- A A -- A -- --45° -- -- -- -- -- A A A A A A A A A A A A A A A A A A A A A A A A AW 39”L1 0” 12” 24” 36” 48”L2 0” 12” 24” 36” 48” 0” 12” 24” 36” 0” 12” 24” 0” 12” 0”90° A A A -- -- A A -- -- A -- -- -- -- --45° A A A A A A A A A A A A A A A

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C8021 Slave Driven Tapered Roller Curve and Straight ExtensionsDriven From Adjacent Belt Driven Live Roller, MP or CFC-BDLR Conveyor

Note: Please list options.

HOW TO ORDER

Quantity Model No. W Degree L1 L2 Options

1 C8021 21” 90° 12” 12” ---

FRAME Standard - “PR” rail - 5” x 1-1/2” x .120” (11 ga.) formed steel channel with welded butt couplings.

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.Options - 18”, 24”, 30”, and 36” Between Frames.

CAPACITY Standard - 250 pounds live load.DRIVE Standard - Slave driven from adjacent belt driven live roller, MP or

CFC-BDLR conveyor, via chain and sprockets. Drive chain is #40 and the sprockets are both 14 tooth.

SPEED Standard - Same as the belt driven live roller, MP or CFC-BDLR conveyor from which it is slave driven.

BELT Standard - Same belt width as the belt driven live roller, MP or CFC-BDLR conveyor from which it is slave driven. 25-1/4” should be added to the belt length of the powering conveyor.

END PULLEY Standard - 4.0” dia. crowned pulley, 1-3/16” dia. shaft set in flanged block bearings.

CURVE SECTION ROLLERS Standard - 2.50” to 1.69” dia. tapered roller x .065” (16 ga.) steel with B1020-2 grease packed bearings and 7/16” hex axles. Rollers are mounted 3/8” high. Rollers are spring loaded.

STRAIGHT SECTION ROLLERS

Standard - 1.90” dia. x .065” (16 ga.) steel with B1020-2 grease packed bearings and 7/16” hex axles. rollers are mounted 3/8” high on 3” centers. for standard lengths of straights (L1 and L2) see Curve Availability Table on the next page.

C8021 - With Safety Pop-Out Rollers in P.T.O. SectionC8023 - With Spring Loaded Rollers in P.T.O. Section

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Curves available in 45° and 90° as noted in the Availability Table on the next page.

Curve available as shown or opposite hand (add “OPP” on How to Order).

Selection Table(W)

Between Frames90° - No. Tapered

RollersInsideRadius

CenterlineRadius

OutsideRadius

15” 18 27-3/4” 35-1/4” 42-3/4”18” 18 27-3/4” 36-3/4” 45-3/4”21” 24 40-1/4” 50-3/4” 61-1/4”24” 24 44-3/8” 56-3/8” 68-3/8”27” 30 52-3/4” 66-1/4” 79-3/4”30” 30 52-3/4” 67-3/4” 82-3/4”33” 36 65-1/4” 81-3/4” 98-1/4”36” 36 65-1/4” 83-1/4” 101-1/4”39” 42 77-7/8” 97-3/8” 116-7/8”

FRAME Standard - “PR” rail - 5” x 1-1/2” x .120” (11 ga.) formed steel channel with welded butt couplings.

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.Options - 18”, 24”, 30”, and 36” Between Frames.

CAPACITY Standard - 250 pounds live load.DRIVE Standard - Slave driven from adjacent belt driven live roller, MP or

CFC-BDLR conveyor, via chain and sprockets. Drive chain is #40 and the sprockets are both 14 tooth.

CAUTION: For units installed in areas that are accessible to personnel, pop-out roller construction is REQUIRED in order to help avoid serious personal injury. For units installed overhead or inaccessible to personnel, spring loaded roller construction is REQUIRED in order to help avoid serious personal injury. In addition, safety catch nets and safety guard protection MUST be provided in the event rollers are caused to pop out.Mathews Conveyor will not be responsible for injuries resulting from customer’s failure to obtain the equipment and accessories described here.

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C1428 Slave Section (Included in C8021)

Notes:Total straight extensions both ends not to exceed 24” (L1 + L2) for 90° curves at 39” BetweenFrames.

Total straight extensions both ends not to exceed 36” (L1 + L2) for 90° curves at 33” and 36”Between Frames.

Total straight extensions both ends not to exceed 48” (L1 + L2) for all other combinations.

Curve Availability Table

W 15” and 18” 21” and 24”L1 0” 12” 24” 36” 48” 0” 12” 24” 36” 48”L2 0” 12” 24” 36” 48” 0” 12” 24” 36” 0” 12” 24” 0” 12” 0” 0” 12” 24” 36” 48” 0” 12” 24” 36” 0” 12” 24” 0” 12” 0”90° A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A45° -- -- -- -- -- -- -- -- -- -- A A -- A -- -- -- -- -- -- A A A A A A A A A AW 27” and 30” 33” and 36”L1 0” 12” 24” 36” 48” 12” 24” 36” 48”L2 0” 12” 24” 36” 48” 0” 12” 24” 36” 0” 12” 24” 0” 12” 0” 0” 12” 24” 36” 48” 0” 12” 24” 36” 0” 12” 24” 0” 12” 0”90° A A A A A A A A A A A A A A A A A A A -- A A A -- A A -- A -- --45° -- -- -- -- -- A A A A A A A A A A A A A A A A A A A A A A A A AW 39”L1 0” 12” 24” 36” 48”L2 0” 12” 24” 36” 48” 0” 12” 24” 36” 0” 12” 24” 0” 12” 0”90° A A A -- -- A A -- -- A -- -- -- -- --45° A A A A A A A A A A A A A A A

Enlarged View of C1428 Slave Section

If Order Separately:Order As: C1428-W with Safety Pop-Out RollerOr C1429-W with Spring Loaded Rollers

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V-Belt Driven Live Roller Conveyor

C8007 Slave Driven Tapered Roller Curve and Straight ExtensionsDriven From Adjacent V-Belt Driven Live Roller Conveyor

Note: Please list options.

HOW TO ORDER

Quantity Model No. W Degree L1 Options

1 C8007 21” 90° 12” ---

FRAME Standard - “PR” rail - 5” x 1-1/2” x .120” (11 ga.) formed steel channel with welded butt couplings.

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.Option - 18”, 24”, 30”, and 36” Between Frames.

CAPACITY Standard - 250 pounds live load.DRIVE Standard - Slave driven from adjacent V-belt driven live roller

conveyor with a C8059 crossover. This curve is not recommended for reversing service.

SPEED Standard - Same as the V-belt driven live roller conveyor from which it is slave driven.

CURVE SECTION ROLLERS Standard - 2.50” to 1.69” dia. tapered roller x .065” (16 ga.) steel with B1020-2 grease packed bearings and 7/16” hex axles. Rollers are mounted 3/8” high. Rollers are spring loaded.

STRAIGHT SECTION ROLLERS

Standard - 1.90” dia. x .065” (16 ga.) steel with B1020-2 grease packed bearings and 7/16” hex axles. spring loaded rollers are mounted 3/8” high on 3” centers. Standard length for straight (L1) is 0”, 12”, 24” or 36”. total maximum straight per curve is 48”.

Curve available as shown or opposite hand (add “OPP” on How to Order).

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V-Belt Driven Live Roller Conveyor

Curves available in 45° and 90° as noted in the Availability Table on the next page.

Legend: A - Available without L1; B - L1 minimum 1’-0”, and N.A. - Not Available.

Selection Table(W)

Between Frames90° - No. Tapered

RollersInsideRadius

CenterlineRadius

OutsideRadius

15” 18 27-3/4” 35-1/4” 42-3/4”18” 18 27-3/4” 36-3/4” 45-3/4”21” 24 40-1/4” 50-3/4” 61-1/4”24” 24 44-3/8” 56-3/8” 68-3/8”27” 30 52-3/4” 66-1/4” 79-3/4”30” 30 52-3/4” 67-3/4” 82-3/4”33” 36 65-1/4” 81-3/4” 98-1/4”36” 36 65-1/4” 83-1/4” 101-1/4”39” 42 77-7/8” 97-3/8” 116-7/8”

Curve Availability Table(W)

Between Frames 90° 45°

15” A N.A.21” A B27” A B33” A A39” A A

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V-Belt Driven Live Roller Conveyor

C8050 - 30° Right Angle - Tapered Roller Spur/CurveC8052 - 45° Right Angle - Tapered Roller Spur/Curve

Note: Please list options.

HOW TO ORDER

Quantity Model No. W Style Voltage Options

1 C8050 21” A 230 ---

C8050 C8052

(W) Between Frames

“X” “Y”Centerline

Radius(W)

BetweenFrames

“X” “Y”Centerline

Radius

15” 41-1/4” 56-1/8” 2’-11-1/4” 15” 25-3/4” 64-3/8” 2’-11-1/4”21” 53-7/16” 72-1/8” 4’-2-3/4” 21” 32-3/8” 77-1/2” 4’-2-3/4”27” 65-3/4” 88-1/4” 5’-6-1/4” 27” 39-1/8” 90-1/2” 5’-6-1/4”33” 77-15/16” 104-1/4” 6’-9-3/4” 33” 45-7/8” 103-5/8” 6’-9-3/4”39” 90-1/4” 120-3/8” 8’-1-3/8” 39” 52-3/8” 116-3/4” 8’-1-3/8”

C8050 C8052

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V-Belt Driven Live Roller Conveyor

FRAME Standard - “PR” rail - 5” x 1-1/2” x .120” (11 ga.) formed steel channel with welded butt couplings.

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.Option - 18”, 24”, 30”, and 36” Between Frames.

CAPACITY Standard - 250 pounds live load.DRIVE Standard - 1/2 HP, 3 phase, 60 hertz, 230/460 volt, totally enclosed

motor. Drive is reversible. Includes right angle reducer with bolted output shaft face plate.

SPEED Standard - 75 FPM at the inside rail.Options - 33, 40, 50, 60, 70, 80, 110, 135, 155, and 175 FPM.

CURVE SECTION ROLLERS Standard - 2.50” to 1.69” dia. tapered roller x .065” (16 ga.) steel with B1020-2 grease packed bearings and 7/16” hex axles. Rollers are mounted 3/8” high. Rollers are spring loaded.

STRAIGHT SECTION ROLLERS

Standard - 1.90” dia. x .065” (16 ga.) steel with B1020-2 grease packed bearings and 7/16” hex axles. Spring loaded rollers are mounted 3/8” high on 3” centers.

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V-Belt Driven Live Roller Conveyor

C8051 - 30° Parallel - Tapered Roller Spur/CurveC8053 - 45° Parallel - Tapered Roller Spur/Curve

Note: Please list options.

HOW TO ORDER

Quantity Model No. W Style Voltage Options

1 C8051 21” A 230 ---

C8051 C8053(W)

Between Frames

“X” “Y”Centerline

Radius(W)

BetweenFrames

“X” “Y”Centerline

Radius

15” 75-5/8” 24-3/8” 2’-11-1/4” 15” 72-7/8” 34-1/4” 2’-11-1/4”21” 87-13/16” 29” 4’-2-3/4” 21” 85-7/8” 40-7/8” 4’-2-3/4”27” 100-1/8” 33-3/4” 5’-6-1/4” 27” 99” 47-1/2” 5’-6-1/4”33” 112-5/16” 38-3/8” 6’-9-3/4” 33” 112-1/8” 54-1/4” 6’-9-3/4”39” 124-3/4” 43” 8’-1-3/8” 39” 125-1/4” 61” 8’-1-3/8”

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V-Belt Driven Live Roller Conveyor

FRAME Standard - “PR” rail - 5” x 1-1/2” x .120” (11 ga.) formed steel channel with welded butt couplings.

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.Option - 18”, 24”, 30”, and 36” Between Frames.

CAPACITY Standard - 250 pounds live load.DRIVE Standard - 1/2 HP, 3 phase, 60 hertz, 230/460 volt, totally enclosed

motor. Drive is reversible. Includes right angle reducer with bolted output shaft face plate.

SPEED Standard - 75 FPM at the inside rail.Options - 33, 40, 50, 60, 70, 80, 110, 135, 155, and 175 FPM.

CURVE SECTION ROLLERS Standard - 2.50” to 1.69” dia. tapered roller x .065” (16 ga.) steel with B1020-2 grease packed bearings and 7/16” hex axles. Rollers are mounted 3/8” high. Rollers are spring loaded.

STRAIGHT SECTION ROLLERS

Standard - 1.90” dia. x .065” (16 ga.) steel with B1020-2 grease packed bearings and 7/16” hex axles. spring loaded rollers are mounted 3/8” high on 3” centers.

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V-Belt Driven Live Roller Conveyor

C1563 Close Center Tapered Roller Curve

Note: Please list options.

HOW TO ORDER

Quantity Model No. W Degree Drive Style Voltage Options

1 C1563 21” 90° 1 1 230 ---

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V-Belt Driven Live Roller Conveyor

* At Inside Rail

FRAME Standard - “PR” rail - 5” x 1-1/2” x .120” (11 ga.) formed steel channel with welded butt couplings.

CONVEYOR WIDTH Standard - 15”, 18”, and 21” Between Frames only.CAPACITY Standard - 250 pounds live load.DRIVE Standard - Style 1 drive standard, 1/2 HP, 3 phase, 60 hertz, 230/

460 volt, totally enclosed motor. Drive is reversible. Includes right angle reducer with bolted output shaft face plate.

SPEED Standard - 75 FPM at the inside rail.Options - 33, 40, 50, 60, 70, 80, 110, 135, 155, and 175 FPM

ROLLERS Standard - 2.50” to 1.69” dia. tapered roller x .065” (16 ga.) steel with B1020-2 grease packed bearings and 7/16” hex axles. Rollers are mounted 3/8” high. Rollers are spring loaded.

Selection Table(W)

Between Frames

90° - No. Tapered Rollers

InsideRadius

CenterlineRadius

OutsideRadius Centers*

15” 24 27-3/4” 35-1/4” 42-3/4” 1.82”18” 24 27-3/4” 36-3/4” 45-3/4” 1.82”21” 34 40-1/4” 50-3/4” 61-1/4” 1.86”

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V-Belt Driven Live Roller Conveyor

C1564 Close Center Tapered Roller Curve with Straight Extensions

Note: Please list options.

HOW TO ORDER

Quantity Model No. W Degree L1 L2

Drive Style Voltage Options

1 C1564 21” 90° 12” 12” 1 460 ---

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V-Belt Driven Live Roller Conveyor

*At Inside Rail, 2” Centers in Straight.

FRAME Standard - “PR” rail - 5” x 1-1/2” x .120” (11 ga.) formed steel channel with welded butt couplings.

CONVEYOR WIDTH Standard - 15”, 18”, and 21” Between Frames only.CAPACITY Standard - 250 pounds live load.DRIVE Standard - Style 1 drive standard, 1/2 HP, 3 phase, 60 hertz, 230/

460 volt, totally enclosed motor. Drive is reversible. Includes right angle reducer with bolted output shaft face plate.

SPEED Standard - 75 FPM at the inside rail.Options - 33, 40, 50, 60, 70, 80, 110, 135, 155, and 175 FPM.

CURVE SECTION ROLLERS 2.50” to 1.69” dia. tapered roller x .065” (16 ga.) steel with B1020-2 grease packed bearings and 7/16” hex axles. rollers are mounted 3/8” high. Rollers are spring loaded.

STRAIGHT SECTION ROLLERS

Standard - 1.90” dia. x .065” (16 ga.) steel with B1020-2 grease packed bearings and 7/16” hex axles. spring loaded rollers are mounted 3/8” high on 3” centers. Standard lengths for straights are 12”, 24”, 36” or 48”. Total maximum straight per curve is 48”.

Selection Table(W)

Between Frames

90° - No. Tapered Rollers

InsideRadius

CenterlineRadius

OutsideRadius Centers*

15” 24 27-3/4” 35-1/4” 42-3/4” 1.82”18” 24 27-3/4” 36-3/4” 45-3/4” 1.82”21” 34 40-1/4” 50-3/4” 61-1/4” 1.86”

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Component Belt Length Requirement

Component Belt Length RequirementTo determine the length of belting required for a conveyor, add the lengths shown in the following tablefor each of the components required for the conveyor.

Code Number Description Belt Length RequiredC1420 C1602C1421 C1593C1422 C1604C1423 C1605C1650 C1595

C1651

Conveyor Section Twice Conveyor Section Length

C1426C1427

End roller Unit 23”

C1610C1611

End Roller Unit 23”

SA2000PG Intermediate Drive 33”SA2001PG Low Profile Intermediate Drive 30”

C1717C1718C1719C1720

End Drive with Take-Up 66”

C1717-NTC1718-NTC1719-NTC1720-NT

End Drive without Take-Up 50”

C1722C1723C1724C1725

Low Profile End Drive with Take-Up 66”

C1722-NTC1723-NTC1724-NTC1725-NT

Low Profile End Drive without Take-Up 50”

C1264PG Intermediate Take-Up 29”C1510 Vertical Take-Up 5”C1287C1288

Heavy Duty Conveyor Section Twice Conveyor Section Length

C1289C1290

Heavy Duty End Roller Unit 24”

C1291PG Heavy Duty Intermediate Take-Up 39”C1292PG Heavy Duty Intermediate Drive 42”

C8010C8021C8023

Slave Driven V-Belt Tapered RollerCurve - P.T.O. Section

25-1/4”

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Component Belt Length Requirement

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Line Shaft Conveyors

Line Shaft Conveyors

Application DataMathews Line Shaft Conveyor consists of rollers driven by individual elastomeric belts from a commondrive shaft. The driving torque available at each driven roller is provided by mounting Delrin beltpulleys or spools on the drive shaft. The molded Delrin spools have been developed with a uniqueshape to minimize spool creep on the shaft and belt wear. Accumulation is obtained by allowing thedrive spools to “slip” on the drive shaft when an article is stopped on the conveyor. The frictionbetween the article and the carrying rollers stops the rollers, elastomeric belts and drive spools, whilethe shaft continues to rotate.

Features and BenefitsQuietness

Mathews Line Shaft Conveyor does not require pressure rollers so there are less moving parts. Thetight elastomeric belts hold moving rollers firm preventing roller chatter.

Cleanliness

The conveying surface of Line Shaft rollers touch only the surface of the commodity they convey. Thisallows for a cleaner means of transporting products.

Adaptability

One of the unique advantages of Line Shaft Conveyor is the number of devices which can be drivenfrom one motor. By means of couplings and universal joints, curves, spur sections and other devicescan be driven from straight sections, allowing a variety of arrangements to be made from standardcomponents.

The ability to skew rollers is a feature of Line Shaft Conveyor and dwell points or work stations can becreated by reversing the twist of the elastomeric belt thus reversing the rotation of certain rollers.

Criteria For Selecting Line Shaft ConveyorsApplication Requirements

• Product must have a smooth, firm bottom of 12" minimum length.• Rollers are available on 3", 4-1/2” or 6" centers. Capacity is 60 lbs./ft. The standard is every

roller driven from the line shaft, except where unable to do so due to construction interference.The option is every other roller powered.

• Due to the inherent accumulation capabilities of Line Shaft Conveyor, products cannot bediverted off a main line conveyor without a power face deflector.

• Rollers should not be skewed over 15° without a wheel type guard. Advancing one end of a 15"Between Frames roller one axle hole space or 1-1/2” = 6°. The wider the conveyor, the less thedegree of skew.

• For transport conveyor the minimum conveyor speed is 15 FPM Maximum conveyor speed is300 FPM

• For accumulation conveyor the minimum conveyor speed is 35 FPM Maximum conveyor speedis 120 FPM

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Line Shaft Conveyors

Environmental Requirements• Mathews Line Shaft Conveyors should not be used where ambient temperature is over 176° F or

below 0° F or if ice can form on components.• Oily or sticky conditions which would affect the coefficient of friction between the belt spool and

drive shaft should be avoided.• Line Shaft Conveyors should not be used where there is high humidity or dampness that could

cause line shaft rusting which would cause the belt spool to bind.• Belts may not drive above 105° F in high humidity conditions. Consult factory.• Direct sunlight or radiation will deteriorate elastomeric belts.

Accumulation

The rotating shaft generates a frictional force on each stalled spool and this force is transmitted to theaccumulated commodity in the form of line pressure.

Since each spool contributes a small amount of line pressure, which is constant and independent ofproduct weight, the total pressure is proportional to the number of stalled spools under the product.Slave driven rollers do not contribute to accumulation pressure build up.

For commodities with flat, smooth and firm bottom surfaces, the accumulation pressure isapproximately 4.2 lbs./ft. If the load is less than 5 lbs., there may be insufficient friction force betweenthe roller surface and the bottom of the load to stop the carrying rollers. In this case the accumulationpressure will be a function of the friction between the carrying rollers and the load and will neitherincrease nor decrease under various combinations of power and slave rollers.

On long lines, the total pressure may be reduced by the addition of air operated roller brakes located atintervals along the conveyor to ensure that the maximum pressure is below operational and/or cartonstrength limitations.

Additional fine tuning of accumulation pressure may be achieved by removing every second or thirddrive belt from its roller, over limited lengths of conveyor. Care must be exercised that this approachdoes not result in individual cartons stalling on the conveyor due to insufficient drive from the rollers.

Dwell points can be created by reversing thetwist of the elastomeric belt between the driveshaft and powered carrying roller.

Where long lines of accumulation arenecessary in the conveying system, we wouldrecommend either Mathews “MP” MinimumPressure Accumulating Conveyors or “CFC-BDLR” Controlled Flow Zone AccumulatingConveyors.

CAUTION: Since drive belts may lose up to 50% of their initial tension during the first 24 to 48 hours ofoperation, “fine tuning,” as described above, should not be attempted until the conveyor hasbeen run at least 48 hours.

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Line Shaft Conveyors

Spur Section

A traffic control may be used at merges to sequence carton movement. Standard spurs are to be usedfor converging only. Do not diverge without a power face deflector.

A wheel guard is provided on the downstream side of the converging spur to assist the commoditytransfer, since the commodity will move against this guard when it contacts the rollers on the receivingconveyor.

Crossover or P.T.O.

This is supplied when the shaft must be relocated from one side of the conveyor to the other.

This may occur when the conveyor includes curves of opposite hand or where a power take-off for aspur line is required.

Air Brake

Air brakes are available in 31" lengths to positively stop carrying rollers.

The operating pressure is 40 P.S.I.

Proper placement of brakes is dependent of the number of driven rollers, product weight and bottomsurface. Testing with the actual product may be required to properly place the brakes.

_______________________

With Mathews Line Shaft Conveyors, adaptability is the most important feature. This allows forminimum drive requirements with a substantial savings in the initial installation and continued savingsin energy costs.

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Line Shaft Conveyors

UnitsModel LSC - 3” Center (Std.) 4-1/2” and 6” Centers Available

Note: This unit is available with 3”, 4-1/2” and 6” roller centers. See Components section for properpart numbers.

HOW TO ORDER

Quantity Model No. W Travel Roller

CentersOverallLength HP Options

1 LSC 27” T1 3” 40’-0” 3/4 ---

Components Included in Basic Unit (Assembly Instructions Included)1 C1374 Drive Section - 1.90” x .065” (16 ga.) Rollers on 3” centers2 C1376 End Section - 1.90” x .065” (16 ga.) Rollers on 3” centers3 C1377 end Section - 1.90” x .065” (16 ga.) Rollers on 3” center4 C1375 Intermediate Section - 1.90” x .065” (16 ga.) Rollers on 3” centers.5 Motor/Reducer - HP as required for 80 FPM, totally enclosed, 230/460 volt, 3 phase, 60 hertz.6 C1231 Floor Supports for 27” minimum to 33” top of rollers (knee braces optional)

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Line Shaft Conveyors

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames only.DRIVE SHAFT Standard - 1” dia. steel shaft.DRIVE SPOOLS Standard - Molded Delrin spool.DRIVE BELTS Standard - 3/16” dia. polyurethane.SLAVE BELT (C1374) Standard - 1/8” dia. polyurethane.DRIVE SHAFT COUPLING Standard - 40B steel sprockets and Delrin double width chain, one

or both ends.ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel rollers with B1020-2

grease packed bearings and 7/16” hex spring loaded axles on 3” centers. Two grooves per roller. Rollers are 3/8” high.Option - 4-1/2” and 6” centers are available (see Components section).

FRAME Standard - 5” x 1-1/2” x .120” (11 ga.) formed steel channel with welded cross braces and welded butt couplings.

CAPACITY Standard - 60 pounds per foot live load.SUPPORTS Standard - Floor type on maximum 10’-0” centers for conveying

height of 27” to 33” 91500# capacity).Option - Other supports, hanger or floor type, are available (see Supports section).

MOTOR/REDUCER Standard - right angle reducer, 3 phase, 60 hertz, 230/460 volt, totally enclosed motor. #50 drive chain. Standard nominal speeds of 35, 60, 80, 120, 160, and 200 FPM. Horsepowers of 1/2, 3/4, 1 and 2 are standard.Option - Other motor/reducer combinations are available as load and speed change (see table of Components seciton).

GUARDING Standard - Drive chin and sprockets and full length of drive shaft.Side Guards (Optional) - Standard angle, channel or adjustable guards available (see Accessories section).

LENGTHS Option - Intermediate lengths available (in 3” increments).ELECTRICAL CONTROLS Option - As required (see Controls section).

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Line Shaft Conveyors

Note: Capacity Based on Uniformly Distributed Load

Note: Capacity Based on Uniformly Distributed Load

Line Shaft Conveyor - Live Load Capacity @ 80 FPM3” Centers (Every roller Driven)

VariableLength

1/2 HP 3/4 HP 1 HP 2 HP

lbs./ft Total lbs./ft. Total lbs./ft. Total lbs./ft. Total12’-0” 60 720 60 720 60 720 60 72022’-0” 60 1320 60 1320 60 1320 60 132027’-0” 60 1620 60 1620 60 1620 60 162032’-0” 60 1920 60 1920 60 192042’-0” 60 2520 60 2520 60 252052’-0” 60 3120 60 312062’-0” 60 372072’-0” 60 432082’-0” 60 492092’-0” 60 5520102’-0” 60 6120

Line Shaft Conveyor - Live Load Capacity @ 80 FPM3” Centers (Every Other Roller Driven)

VariableLength

1/2 HP 3/4 HP 1 HP 2 HP

lbs./ft Total lbs./ft. Total lbs./ft. Total lbs./ft. Total24’-0” 30 720 30 720 30 720 30 72044’-0” 30 1320 30 1320 30 1320 30 132054’-0” 30 1620 30 1620 30 1620 30 162064’-0” 30 1920 30 1920 30 192084’-0” 30 2520 30 2520 30 2520104’-0” 30 3120 30 3120124’-0” 30 3720144’-0” 30 4320164’-0” 30 4920184’-0” 30 5520204’-0” 30 6120

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Line Shaft Conveyors

Note: Capacity Based on Uniformly Distributed Load

Note: Capacity Based on Uniformly Distributed Load

Line Shaft Conveyor - Live Load Capacity @ 80 FPM4-1/2” Centers (Every roller Driven)

VariableLength

1/2 HP 3/4 HP 1 HP 2 HP

lbs./ft Total lbs./ft. Total lbs./ft. Total lbs./ft. Total12’-0” 40 480 40 480 40 480 40 48022’-0” 40 880 40 880 40 880 40 88027’-0” 40 1080 40 1080 40 1080 40 108032’-0” 40 1280 40 1280 40 128042’-0” 40 1680 40 1680 40 168052’-0” 40 2080 40 208062’-0” 40 248072’-0” 40 288082’-0” 40 328092’-0” 40 3680102’-0” 40 4080

Line Shaft Conveyor - Live Load Capacity @ 80 FPM4-1/2” Centers (Every Other Roller Driven)

VariableLength

1/2 HP 3/4 HP 1 HP 2 HP

lbs./ft Total lbs./ft. Total lbs./ft. Total lbs./ft. Total24’-0” 20 480 20 480 20 480 20 48044’-0” 20 880 20 880 20 880 20 88054’-0” 20 1080 20 1080 20 1080 20 108064’-0” 20 1280 20 1280 20 128084’-0” 20 1680 20 1680 20 1680104’-0” 20 2080 20 2080124’-0” 20 2480144’-0” 20 2880164’-0” 20 3280184’-0” 20 3680204’-0” 20 4080

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Line Shaft Conveyors

Note: Capacity Based on Uniformly Distributed Load

Note: Capacity Based on Uniformly Distributed Load

Line Shaft Conveyor - Live Load Capacity @ 80 FPM6”Centers (Every Roller Driven)

VariableLength

1/2 HP 3/4 HP 1 HP 2 HP

lbs./ft Total lbs./ft. Total lbs./ft. Total lbs./ft. Total12’-0” 30 360 30 360 30 360 30 36022’-0” 30 660 30 660 30 660 30 66027’-0” 30 810 30 810 30 810 30 81032’-0” 30 960 30 960 30 96042’-0” 30 1260 30 1260 30 126052’-0” 30 1560 30 156062’-0” 30 186072’-0” 30 216082’-0” 30 246092’-0” 30 2760102’-0” 30 3060

Line Shaft Conveyor - Live Load Capacity @ 80 FPM6” Centers (Every Other Roller Driven)

VariableLength

1/2 HP 3/4 HP 1 HP 2 HP

lbs./ft Total lbs./ft. Total lbs./ft. Total lbs./ft. Total24’-0” 15 360 15 360 15 360 15 36044’-0” 15 660 15 660 15 660 15 66054’-0” 15 810 15 810 15 810 15 81064’-0” 15 960 15 960 15 96084’-0” 15 1260 15 1260 15 1260104’-0” 15 1560 15 1560124’-0” 15 1860144’-0” 15 2160164’-0” 15 2460184’-0” 15 2760204’-0” 15 3060

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Line Shaft Conveyors

ComponentsC1374 - 3” Centers, C1387 - 4-1/2” Centers, C1395 - 6” Centers -- Drive Section

HOW TO ORDER

Quantity Model No. W Travel Length Speed HP Voltage Cycle Phase

1 C1374 15” T1 120” 80 1 460 60 3

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Line Shaft Conveyors

FRAME Standard - “PR” rail - 5” x 1-1/2” x .120” (11 ga.) formed steel channel with welded cross braces and welded butt couplings.

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames only.LENGTHS Standard - C1374 - 24” to 120” in 3” increments.

C1387 - 48” to 120” in 9” increments. C1395 - 48” to 120” in 3” increments.

CAPACITY Standard - 60 pounds per foot live load with rollers on 3” centers and every roller driven.

ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel rollers with B1020-2 grease packed bearings and 7/16” hex spring loaded axles on 3”, 4-1/2” or 6” centers. Two grooves per roller. Rollers are 3/8” high.

DRIVE SHAFT Standard - 1” dia. steel shaft.DRIVE SPOOLS Standard - Molded Delrin spool.DRIVE BELTS Standard - 3/16” dia. polyurethane.SLAVE BELT Standard - 1/8” dia. polyurethane.DRIVE SHAFT COUPLING Standard - 40B steel sprockets and Delrin double width chain, both

ends.MOTOR/REDUCER Standard - Right angle reducer, 3 phase, 60 hertz, 230/460 volt,

totally enclosed motor. #50 drive chain. Standard nominal speeds of 60, 80, and 120 FPM. Horsepowers of 1/2, 3/4, 1, and 2 are standard. Controls are available, but not included (see Controls section).Option - Other motor/reducer combinations are available as load and speed change.

GUARDING Standard - Drive chain and sprockets and full length of drive shaftSide Guards (Optional) - Standard angle, channel or adjustable guards available (see Accessories section).

NOTE In order to easily remove chain guard and motor/reducer, 20” minimum elevation is recommended.

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Line Shaft Conveyors

Maximum Line Shaft Length per DriveDrive

Location3” Centers 4-1/2” Centers 6” Centers

Every RollerDriven

Every OtherRoller Driven

Every RollerDriven

Every OtherRoller Driven

Every RollerDriven

Every OtherRoller Driven

w/Drive in Center

150’ 300’ 225’ 450’ 300’ 600’

w/Drive at Either End of

Conveyor

75’ 150’ 113’ 225’ 150’ 300’

Line Shaft Component Power Consumption(Equivalent Straight Conveyor)

DriveLocation

3” Centers 4-1/2” Centers 6” CentersEvery Roller

DrivenEvery OtherRoller Driven

Every RollerDriven

Every OtherRoller Driven

Every RollerDriven

Every OtherRoller Driven

90° Curve 15’ 30’ 23’ 46’ 30’ 60’60° Curve 10’ 20’ 15’ 30’ 20’ 40’45° Curve 8’ 15’ 12’ 24’ 15’ 30’30° Curve 5’ 10’ 8’ 15’ 10’ 20’45° Spur 8’ 15’ 12’ 24’ 15’ 30’30° Spur 5’ 10 8’ 15’ 10’ 20’

Parallel Slave Drive

5’ 10’ 8’ 15’ 10’ 20’

Right Angle Slave Drive

8’ 15’ 12’ 24’ 15’ 30’

WheelDiverter

8’ 15’ 12’ 24’ 15’ 30’

PoweredTransveyor

8’ 15’ 12’ 24’ 15’ 30

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Line Shaft Conveyors

*Note: Table is based on 3” roller centers and every roller driven.

Motor/Reducer Selection TableHP Required Nominal Conveyor Speed (FPM) Maximum Conveyor Length* (Feet)

1/2

35 6160 3680 27120 --160 --200 --250 --300 --

3/4

35 9260 5480 40120 27160 --200 --250 --300 --

1

35 12360 7280 54120 36160 27200 --250 --300 --

2

35 --60 14380 108120 72160 54200 43250 34300 33

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Line Shaft Conveyors

C1403 Low Profile Drive

HOW TO ORDER

Quantity Model No. W Speed HP Voltage Cycle Phase

1 C1403 15” 120 1 460 60 3

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Line Shaft Conveyors

FRAME Standard - 9” x 1-1/2” x .120” (11 ga.) formed steel channel with welded butt couplings.

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames only.LENGTH Standard - 2’-0” long.CAPACITY Standard - 60 pounds per foot live load with rollers on 3” centers and

every roller driven.ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel rollers with B1020-2

grease packed bearings and 7/16” hex spring loaded axles on 3” centers. Two grooves per roller. Rollers are 3/8” high.

DRIVE SHAFT Standard - 1” dia. steel shaft.DRIVE SPOOLS Standard - Molded Delrin spool.DRIVE BELTS Standard - 3/16” dia. polyurethane.SLAVE BELT Standard - 1/8” dia. polyurethane.DRIVE SHAFT COUPLING Standard - 40B steel sprockets and Delrin double width chain, both

ends.MOTOR/REDUCER Standard - right angle reducer, 3 phase, 60 hertz, 230/460 volts,

totally enclosed motor, #50 drive chain. For standard nominal speeds and horsepowers required, refer to table. Controls are available, but not included (see Controls section).

Component Power consumption (Equivalent Straight Conveyor)Component Every Roller Powered

(Standard)Component Every Roller Powered

(Standard)Curve - 90°

60°45°30°

15’10’8’5’

Parallel Slave Drive

Right Angle Salve Drive

5’

8’

Spur - 45°30°

8’5’

Wheel DivertedPowered Transveyor

8’8’

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Line Shaft Conveyors

*Note: Table is based on 3” roller centers and every roller driven.

Motor/Reducer Selection TableHP Required Nominal Conveyor Speed (FPM) Maximum Conveyor Length* (Feet)

1/2

35 6160 3680 27120 --160 --200 --250 --300 --

3/4

35 9260 5480 40120 27160 --200 --250 --300 --

1

35 12360 7280 54120 36160 27200 --250 --300 --

2

35 --60 14380 108120 72160 54200 43250 34300 33

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Line Shaft Conveyors

C1375 - 3” Centers, C1388 - 4-1/2” Center, C1396 - 6” Centers -- Intermediate Section

HOW TO ORDER

Quantity Model No. W Travel Length

1 C1375 15” T1 120”

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Line Shaft Conveyors

FRAME Standard “PR” rail - 5” x 1-1/2” x .120” (11 ga.) formed steel channel with welded cross braces and welded butt couplings.

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames only.LENGTHS Standard - C1375 - 24” to 120” in 3” increments.

C1388 - 30” to 120” in 9” increments. C1396 - 24” to 120” in 3” increments.

CAPACITY Standard - 60 pounds per foot live load with rollers on 3” centers and every roller driven.

ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel rollers with B1020-2 grease packed bearings and 7/16” hex spring loaded axles on 3”, 4-1/2” or 6” centers. Two grooves per roller. Rollers are 3/8” high.

DRIVE SHAFT Standard - 1” dia. steel shaft.DRIVE SPOOLS Standard - Molded Delrin spool.DRIVE BELTS Standard - 3/16” dia. polyurethane.DRIVE SHAFT COUPLING Standard - 40B steel sprockets and Delrin double width chain, both

ends.GUARDING Standard - full length of drive shaft.

Side Guards (Optional) - Standard angle, channel or adjustable guards available (see Accessories section).

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Line Shaft Conveyors

C1376 - 3” Centers, C1389 - 4-1/2” Centers, C1397 - 6” Centers -- End SectionNote: See next page for Opposite End.

HOW TO ORDER

Quantity Model No. W Travel Length

1 C1376 15” T1 120”

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Line Shaft Conveyors

FRAME Standard - “PR” rail - 5” x 1-1/2” x .120” (11 ga.) formed steel channel with welded cross braces and welded butt couplings.

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames only.LENGTHS Standard - C1376 - 24” to 120” in 3” increments.

C1389 - 30” to 120” in 9” increments. C1397 - 24” to 120” in 3” increments.

CAPACITY Standard - 60 pounds per foot live load with rollers on 3” centers and every roller driven.

ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel rollers with B1020-2 grease packed bearings and 7/16” hex spring loaded axles on 3”, 4-1/2” or 6” centers. Two grooves per roller. Rollers are 3/8” high.

DRIVE SHAFT Standard - 1” dia. steel shaft.DRIVE SPOOLS Standard - Molded Delrin spool.DRIVE BELTS Standard - 3/16” dia. polyurethane.DRIVE SHAFT COUPLING Standard - 40B steel sprockets and Delrin double width chain, both

ends.GUARDING Standard - Full length of drive shaft and end cover at non-sprocket

end.Side Guards (Optional) - Standard angle, channel or adjustable guards available (see Accessories section).

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Line Shaft Conveyors

C1377 - 3” Centers, C1390 - 4-1/2” Centers, C1398 - 6” Centers -- End SectionNote: See previous page for Opposite End.

HOW TO ORDER

Quantity Model No. W Travel Length

1 C1377 15” T1 120”

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Line Shaft Conveyors

FRAME Standard - “PR” rail - 5” x 1-1/2” x .120” (11 ga.) formed steel channel with welded cross braces and welded butt couplings.

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames only.LENGTHS Standard - C1377 - 24” to 120” in 3” increments.

C1390 - 30” to 120” in 9” increments. C1398 - 24” to 120” in 3” increments.

CAPACITY Standard - 60 pounds per foot live load with rollers on 3” centers and every roller driven.

ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel rollers with B1020-2 grease packed bearings and 7/16” hex spring loaded axles on 3”, 4-1/2” or 6” centers. Two grooves per roller. Rollers are 3/8” high.

DRIVE SHAFT Standard - 1” dia. steel shaft.DRIVE SPOOLS Standard - Molded Delrin spool.DRIVE BELTS Standard - 3/16” dia. polyurethane.DRIVE SHAFT COUPLING Standard - 40B steel sprockets and Delrin double width chain, both

ends.GUARDING Standard - Full length of drive shaft and end cover at non-sprocket

end.Side Guards (Optional) - Standard angle, channel or adjustable guards available (see Accessories section).

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Line Shaft Conveyors

Crossover Conveyor Section and Spur P.T.O. Conveyor SectionNote: See next page for Opposite Hand Sections.

HOW TO ORDER

Quantity Model No. W Travel Length P.T.O. Angle Speed

1 C1378 15” T1 120” 45° 80

073a need to find drawing

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Line Shaft Conveyors

Spur P.T.O. Minimum LengthsW 45° 30°15” 42” 51”21” 51” 63”27” 57” 75”33” 66” 87”39” 75” 99”

FRAME Standard - “PR” rail - 5” x 1-1/2” x .120” (11 ga.) formed steel channel with welded cross braces and welded butt couplings.

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames only.LENGTHS Standard - C1380 and C1401 - 24” to 120” in 3” increments.

C1378 and C1399 - 42” to 120” in 3” increments. C1393 and C1391 - 48” to 120” in 9” increments.

Note: Also refer to the table on the previous page for minimum PTO section lengths based on W dimension.CAPACITY Standard - 60 pounds per foot live load with rollers on 3” centers and

every roller driven.ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel rollers with B1020-2

grease packed bearings and 7/16” hex spring loaded axles on 3”, 4-1/2” or 6” centers. Two grooves per roller. Rollers are 3/8” high.

DRIVE SHAFT Standard - 1” dia. steel shaft.P.T.O. SHAFT Standard - 1” dia. steel shaft.DRIVE SPOOLS Standard - Molded Delrin spool.DRIVE BELTS Standard - 3/16” dia. polyurethane.SLAVE BELT Standard - 1/8” dia. polyurethane.DRIVE SHAFT COUPLING Standard - 40B steel sprockets and Delrin double width chain, both

ends.GUARDING Standard - P.T.O. chain and sprockets and full length of drive shaft.

Side Guards (Optional) - Standard angle, channel or adjustable guards available (see Accessories section).

Notes:The C1380 Crossover Section is used in transfer power from one side of the conveyor to the other.The C1378 P.T.O. Section is always used in conjunction with a C1382 or C1383 spur.

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Line Shaft Conveyors

Crossover Conveyor Section and Spur P.T.O. Conveyor SectionNote: See previous topic page for Opposite Hand Sections.

HOW TO ORDER

Quantity Model No. W Travel Length P.T.O. Angle Speed

1 C1379 15” T1 120” 45° 80

Use 073a when we find it

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Line Shaft Conveyors

Spur P.T.O. Minimum LengthsW 45° 30°15” 42” 51”21” 51” 63”27” 57” 75”33” 66” 87”39” 75” 99”

FRAME Standard - “PR” rail - 5” x 1-1/2” x .120” (11 ga.) formed steel channel with welded cross braces and welded butt couplings.

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames only.LENGTHS Standard - C1381 and C1402 - 24” to 120” in 3” increments.

C1379 and C1400 - 42” to 120” in 3” increments. C1394 and C1392 - 48” to 120” in 9” increments.

Note: Also refer to the table on the previous page for minimum PTO section lengths based on W dimension.CAPACITY Standard - 60 pounds per foot live load with rollers on 3” centers and

every roller driven.ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel rollers with B1020-2

grease packed bearings and 7/16” hex spring loaded axles on 3”, 4-1/2” or 6” centers. Two grooves per roller. Rollers are 3/8” high.

DRIVE SHAFT Standard - 1” dia. steel shaft.P.T.O. SHAFT Standard - 1” dia. steel shaft.DRIVE SPOOLS Standard - Molded Delrin spool.DRIVE BELTS Standard - 3/16” dia. polyurethane.SLAVE BELT Standard - 1/8” dia. polyurethane.DRIVE SHAFT COUPLING Standard - 40B steel sprockets and Delrin double width chain, both

ends.GUARDING Standard - P.T.O. chain and sprockets and full length of drive shaft.

Side Guards (Optional) - Standard angle, channel or adjustable guards available (see Accessories section).

Notes:The C1381 Crossover Section is used in transfer power from one side of the conveyor to the other.The C1379 P.T.O. Section is always used in conjunction with a C1382 or C1383 spur.

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Line Shaft Conveyors

C1370 - 90°, C1371 - 60°, C1372 - 45°, C1373 - 30° - Curve

HOW TO ORDER

Quantity Model No. W Speed

1 C1370 15” 80

Degree Quantity ofRollers

Roller Centers

Inside Outside90° 20 3-1/16” 6-1/8”60° 14 2-15/16” 5-13/16”45° 10 3-1/16” 6-1/8”30° 7 2-15/16” 5-13/16”

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Line Shaft Conveyors

FRAME Standard - “PR” rail - 5” x 1-1/2” x .120” (11 ga.) formed steel channel with bolted cross braces and welded butt couplings. Fixed inside radius of 39”.

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames only.CAPACITY Standard - 60 pounds per foot live load.ROLLERS Standard - 2.50” dia. to 1.69” dia. tapered x .065” (16 ga.) steel

rollers with B1020-2 grease packed bearings and 716” hex spring loaded axles.

DRIVE SHAFT Standard - 1” dia. steel shaft with two U-joints per 45°.DRIVE SPOOLS Standard - Molded Delrin spool.DRIVE BELTS Standard - 3/16” dia. polyurethane.SLAVE BELT Standard - 1/8” dia. polyurethane.DRIVE SHAFT COUPLING Standard - 40B steel sprockets and Delrin double width chain, both

ends.GUARDING Standard - Full length of drive shaft including universal joints.

Side Guards (Optional) - Standard angle or adjustable guards available (see Accessories section).

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Line Shaft Conveyors

C1383 - 30° Spur

Information in the table is based on all items having same W.

HOW TO ORDER

Quantity Model No. W Type Speed Option

1 C1383 15” A 60 Opposite Hand

Variable Dimensions Variable Dimensions

W “A” “B”“C”

W “D” “G”Centerline

Radius15” 36-1/26” 9” 17-3/16” 15” 71-11/16” 58-5/16” 3’-10-1/2”21” 47-1/4” 12” 18” 21” 83-11/16” 66-1/2” 4’-1-1/2”27” 58-7/16” 15” 18-13/16” 27” 95-11/16” 74-11/16” 4’-4-1/2”33” 69-5/8” 18” 19-5/8” 33” 107-11/16” 82-7/16” 4’-7-1/2”39” 80-13/16” 21” 20-7/16” 39” 119-11/16” 91-1/16” 4’-10-1/2”

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Line Shaft Conveyors

FRAME Standard - “PR” rail - 5” x 1-1/2” x .120” (11 ga.) formed steel channel with welded cross braces and welded butt couplings.

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames only.LENGTHS Standard - As shown in the table on the previous page.CAPACITY Standard - 60 pounds per foot live load.ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel rollers with B1020-2

grease packed bearings and 7/16” hex spring loaded axles on 3” centers. Two grooves per roller. Rollers are 3/8” high.

DRIVE SHAFT Standard - 1” dia. steel shaft.DRIVE SPOOLS Standard - Molded Delrin spool, locking spools on C1383.DRIVE BELTS Standard - 3/16” dia. polyurethane.SLAVE BELT Standard - 1/8” dia. polyurethane.DRIVE SHAFT COUPLING Standard - 40B steel sprockets and Delrin double width chain, one

end, U-joint other end.GUARDING Standard - Full length of drive shaft including universal joints.

Wheel Guard - Formed steel rail with B4000-1 wheels of staggered double row pattern (required on Type B spurs).Side Guards (Optional) - Standard angle or adjustable guards available (see Accessories section).

Note: Spur furnished as shown for position of guard rail, shaft, etc., unless specified opposite hand. Minimum speed of 60 FPM required for converging type B spurs.

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Line Shaft Conveyors

C1382 - 45° Spur

Information in the table is based on all items having same Width.

HOW TO ORDER

Quantity Model No. W Type Speed Option

1 C1382 21” A 60 Opposite Hand

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Line Shaft Conveyors

Variable Dimensions Variable dimensions

Width “A” “B” “C” W “D” “G”Centerline

Radius15” 27” 9” 18-1/16” 15” 50-3/4” 52” 3’-10-1/2”21” 34-1/4” 12” 19-5/16” 21” 58” 59-1/4” 4’-1-1/2”27” 41-1/2” 15” 20-9/16” 27” 65-5/16” 66-7/16” 4’-4-1/2”33” 48-3/4” 18” 21-13/16” 33” 72-5/8” 73-5/8” 4’-7-1/2”39” 56” 21” 23-1/16”

FRAME Standard - “PR” rail - 5” x 1-1/2” x .120” (11 ga.) formed steel channel with welded cross braces and welded butt couplings.

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames only.LENGTHS Standard - As shown in the table on the previous page.CAPACITY Standard - 60 pounds per foot live load.ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel rollers with B1020-2

grease packed bearings and 7/16” hex spring loaded axles on 3” centers. Two grooves per roller. Rollers are 3/8” high.

DRIVE SHAFT Standard - 1” dia. steel shaft.DRIVE SPOOLS Standard - Molded Delrin spool, locking spools on C1382.DRIVE BELTS Standard - 3/16” dia. polyurethane.DRIVE SHAFT COUPLING Standard - 40B steel sprockets and Delrin double width chain, one

end, U-joint other end.GUARDING Standard - Full length of drive shaft including universal joints.

Wheel Guard - Formed steel rail with B4000-1 wheels of staggered double row pattern (required on Type B Spurs).Side Guards (Optional) - Standard angle or adjustable guards available (see Accessories section).

Note: Spur furnished as shown for position of guard rail, shaft, etc., unless specified opposite hand. Minimum speed of 60 FPM required for converging type B spurs.

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Line Shaft Conveyors

C1405 Balanced Hinged Gate

HOW TO ORDER

Quantity Model No. W Height Speed Option

1 C1405 21” 19” 60 Opposite Hand

WIDTHS Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.Option - 18”, 24”, 30”, and 36” Between Frames.

HEIGHTS Standard - 19” to 46” in 1-1/2” increments.ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel rollers with B1020-2

grease packed bearings and 7/16” hex spring loaded axles on 3” centers. Two grooves per roller. Rollers are 3/8” high.

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Line Shaft Conveyors

C1406 - 30° Wheel Diverter

HOW TO ORDER

Quantity Model No. W Length Speed Option

1 C1406 21” 8’-0” 60 OPP

W Std. Length Min. Length15” 6’-0” 51”18” 6’-0” 57”21” 8’-0” 63”24” 8’-0” 69”27” 8’-0” 75”30” 10’-0” 81”33” 10’-0” 87”36” 10’-0” 93”39” 10’-0” 99”

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Line Shaft Conveyors

Applications Notes• The C1406 wheel diverter is for occasional diverting only (not for sortation). Up to 15 diverts per

minute recommended.• The spur section conveying surface should be 1/8“ lower than the main line conveyor surface

(spur not included).• Several rollers just prior to the diverting areas should be skewed to move the cartons toward the

guard on the spur section side of the main conveyor.• A minimum gap of 9" is required between cartons for proper operation. Use the C1414 speed-up

section prior to the diverter if necessary.• Articles with poor riding surfaces, uneven weight distribution, or articles weighing over 60 lbs./

foot may stall in the divert area. A shop test is recommended for these articles.• Maximum air pressure - 80 P.S.I. Pneumatic controls are furnished. Filter and regulator valve not

included.

FRAME Standard - 5” x 1-1/2” x .120” (11 ga.) formed steel channel with welded cross braces and welded butt couplings.

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.Option - 18”, 24”, 30”, and 36” Between Frames

LENGTHS Standard - See table on the previous page.Option - Available 51” to 120” in 3” increments only. See table on the previous page for minimum lengths per W dimensions.

CAPACITY Standard - 60 pounds per foot live load.ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel rollers with B1020-2

grease packed bearings and 7/16” hex spring loaded axles on 3” centers. Two grooves per roller. Rollers are 3/8” high.

DRIVE SHAFT Standard - 1” dia. steel shaft.DRIVE SPOOLS Standard - Molded Delrin spool.DRIVE BELTS Standard - 1/4” dia. polyurethane for diverter, 3/16” dia.

polyurethane for tread rollers.SLAVE BELT Standard - 1/8” dia. polyurethane.DRIVE SHAFT COUPLING Standard - 40B steel sprockets and Delrin double width chain, both

ends.GUARDING Standard - Full length of drive shaft.

Side Guards (Optional) - Standard angle, channel, or adjustable guards available (see Accessories section).

Note: Available “as shown” or “opposite hand”. For opposite hand add “OPP” on How To Order.

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Line Shaft Conveyors

C1407 - Right Angle Slave Drive

* Denotes Direction of Carton Travel

Used to provide driving power to a line shaft conveyor at right angle to another line shaft conveyor ofsame frame size.

HOW TO ORDER

Quantity Model No. W (Main Line) type

1 C1407 21” G

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Maximum Allowable Length of Slave Driven Conveyor SectionConveyor speed (FPM) 35 60 80 120

Conveyor Length (ft.)

All RollersPowered

46 60 45 30

Every OtherRoller Powered

92 120 90 60

Maximum Input HP .38 .85

WIDTHS Standard - 15”, 21”, 27”, 33, and 39” Between Frames.W of slave driven conveyor need not be the same W as that of the main line.SPEED RATIO Standard - 1 to 1.

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Line Shaft Conveyors

C1408 - Right Angle Powered Transveyor

HOW TO ORDER

Quantity Model No. W Speed

1 C1408 21” 60

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Line Shaft Conveyors

Notes• For Mode 2 converge operation, the mounting brackets of the converge section should be on top

of the top flange of the transveyor section.• For Mode 1 diverge operation, the mounting brackets of the converge section should be on the

bottom of the top flange of the transveyor section.• Articles with poor conveying surfaces, uneven weight distribution, or weighing over 60 lbs. per

foot may need to be tested for conveyability.

CONVEYOR WIDTH Standard - 15”, 21”, 37”, 33”, and 39” Between Frames.Option - 18”, 24”, 30”, and 36” Between Frames.

SPEEDS Standard - 35, 60, 80, and 120 FPM (120 FPM maximum).TRANSFER RATE Standard - Up to 10 cartons per minute. Maximum 14 cartons per

minute.CARTON GAP REQUIREMENT

Standard - Carton length + W + 6”.Note: Maximum carton length is 18”

STOP Standard - Pop-up stop is included as an integral part of the unit.Option - Fixed stop is optional.

AIR REQUIREMENT Standard - 60 to 80 P.S.I. filtered and regulated. (Filter and regulator valve not included.) Control valving and piping are furnished.

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Line Shaft Conveyors

C1409 - Parallel Slave Drive

Used to provide driving power to a line shaft conveyor parallel to another line shaft conveyor of sameframe size.

Distance between conveyors (“X”) can be 3” to 24”, as required.

W of the slave driven conveyor does not have to be the same W as the main line conveyor.

HOW TO ORDER

Quantity Model No. “X” Dimension

1 C1409 6”

SPEED RATIO Standard - 1 to 1.

Maximum Allowable Length of Slave Driven Conveyor SectionConveyor speed (FPM) 35 60 80 120

Conveyor Length (ft.)

All RollersPowered

46 60 45 30

Every OtherRoller Powered

92 120 90 60

Maximum Input HP .38 .85

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Line Shaft Conveyors

C1414 - Speed-Up Section

Speed-up sections should be used when the articles being conveyed are to be gapped prior to adiverter, or to be counted.

The speed-up ratio is 1.6 to 1.0

HOW TO ORDER

Quantity Model No. W Length Speed

1 C1414 21” 10’-0” 60

WIDTHS Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.Option - 18”, 24”, 30”, and 36” Between FramesOther roller centers available: C1438 - 4-1/2” and C1439 = 6”.

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Line Shaft Conveyors

C1410 - Air Operated TransveryorFor use with Line Shaft Conveyor

Notes:• Unit must be located in conveyor having 4-1/2” roller centers and where no crossbraces will

interfere.• Pressure regulators and operating valve are required, but not included.

HOW TO ORDER

Quantity Model No. W

1 C1410 21”

WIDTHS Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.Option - 18”, 24”, 30”, and 36” Between Frames.

CAPACITY Standard - 300 pounds per foot live load.PACKAGE CAPACITIES Standard - Package width must not be less than 6”. Package length

may be up to 36” if it has a rigid conveying surface and the center of gravity is within the middle 1/3 of its length.

AIR REQUIREMENT Standard - Minimum operating air pressure for maximum height is 30 P.S.I.

LIFT AND GRADE Standard - The rows of wheels are normally level. The vertical lift is adjustable: maximum 1-3/4”, minimum 5/8” and grade from 1-3/8” to 5/8”.

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Controlled Flow Conveyor - CFC-BDLR

Controlled Flow Conveyor - CFC-BDLR

Application Data - Zone Accumulation with Flat Belt DriveDescription of Operation

FC-BDLR is a belt driven live roller conveyor that permits accumulation of conveyed products withoutbuild-up of line pressure. It consists of a series of zones with carrying rollers, two or more snub rollersand a sensor roller.

The carrying rollers in each zone are driven by a continuously running flat belt which contacts theunderside of the rollers. Power is applied or removed from each zone when the snub rollers arepivoted up or down to “make” or “break” contact between the belt and the carrying rollers. If the snubroller is depressed, by the conveyed product, the snub rollers in the trailing zone are pneumaticallylowered causing the carrying rollers to coast.

Accumulation occurs when the product reaches the end of the line and is halted by a roller stop, brake/meter belt or similar device. The halted product is positioned on the sensor roller in the first zonecausing the trailing zone to lose power. This sequence continues as additional product enters theaccumulation area. The discharge zone, located at the end of the conveyor line, is not powered duringaccumulation. It is only powered when the release sequence begins.

Start-up of the accumulated products is accomplished by providing an air signal to the lead zone(sequential release) or to all zones simultaneously (train release).

A minimum product load of approximately 2 pounds is required to actuate the mechanical sensor. Aminimum product length of 9" is required for 3" roller centers or 13-1/2” for 4-1/2” roller centers. Themaximum product weight is 100 pounds per foot and maximum product length is 1-1/2 times the zonelength.

Unit conveyors are available with photoelectric sensors in lieu of mechanical sensors. Minimumproduct weight restrictions are eliminated by using photoelectric sensors.

Release Logic SelectionThree logic options are available:

• Sequential Release is the standard release mode. With this logic, cartons accumulate andrelease sequentially. Zones are powered sequentially as the downstream sensor is cleared.Throughput rate is not as high as train release.

• Train Release is an optional release mode. Cartons accumulate the same as sequential logicwhen the release control valve is de-energized. When the release control valve is energized, theentire line releases simultaneously, i.e. train release.

• High Output Sequential Release (H.O.S.) is a modified sequential logic. This mode has twozones powered whenever one downstream sensor is clear. A throughput rate slightly higher thanstandard sequential is achieved. The throughput is lower than train release.

Consult the factory to verify throughput rate before choosing H.O.S. logic

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Controlled Flow Conveyor - CFC-BDLRs

Belt Pull, Horsepower and Belt Width CalculationsBelt Pull Calculations

Live Load (A)

The total weight of the product being conveyed is normally expressed in pounds per foot (lbs./ft.). Forvarious formulas to determine loading, see the Product Loading section in the Engineering Data in thefront of this catalog.

Live Load (lbs./ft.) x Conveyor Length = Total Live Load (lbs.)

Dead Load (B)

When power is applied to a live roller conveyor, all carrying rollers, pressure rollers, return idler rollersand all pulleys are turning and therefore must be included in our calculations. On CFC-BDLRconveyor, this weight can be substantial. This dead load is a combination of two parts.

1. The first part is the weight of all rollers and belting and is expressed in lbs./ft. This weight has been calculated for you for the various roller centers, widths and types of live roller conveyor.

Dead Load (Part 1) x Conveyor Length = DL1 (lbs.)

2. The second part is the weight of all drive pulleys and end rollers and is expressed in lbs. This weight has been calculated for you for the various widths and types of live roller conveyor. This weight is a constant and is not dependent on conveyor length.

Dead Load (Part 2) = DL2 (lbs.)

DL1 + DL2 = B (Total Dead Load)

Belt Pull (C)

Belt pull is the force required to start and maintain the movement of all rollers, pulleys, belting and liveload and is obtained by multiplying the total live load plus dead load by the coefficient of friction, whichvaries with the type of conveyor.

(A + B) x Coefficient of Friction = C (Belt Pull in lbs.)

CFC-BDLR Dead Load CalculationsCarrying

Roller Centers

15” Wlbs./ft.

21” Wlbs./ft.

27” Wlbs./ft.

33” Wlbs./ft.

39” Wlbs./ft.

Part 1 3” 12.7 15.4 18.0 20.7 23.34-1/2” 8.9 10.7 12.5 14.3 16.0

Part 2 Drives & End Assemblies

80# 110# 140# 170# 200#

Coefficient ofFriction

CFC-BDLR, Train Release .10CFC-BDLR, Sequential Release .05CFC-BDLR, High Output Sequential .067

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Controlled Flow Conveyor - CFC-BDLR

Inclines (D)

Not recommended for CFC-BDLR

Deflectors (E)

Deflectors add to the belt pull due to the force required to slide the product off the conveyor. For eachdeflector, add 30% of the weight of the heaviest product being deflected, to the belt pull.

Number of Deflectors x Heaviest Product (lbs.) x .30 = Additional Belt Pull (lbs.)

Effective Belt Pull

For effective belt pull, add 25% to the total belt pull for belt flexing, drive chain flexing and bearingfriction losses in the end rollers, take-up and drive.

Total Belt Pull (C + D + E) x 1.25 = Effective Belt Pull (lbs.)

Horsepower Calculations

The required drive horsepower may be calculated as follows:

Reducers have inherent inefficiencies, due to design. These inefficiencies vary and the outputhorsepower from the reducer is less than the input horsepower of the motor.

Use the Horsepower calculation and select the next highest standard horsepower motor for the RPM.output required from the Motor Horsepower table below.

*2 HP Maximum for End Drive*3 HP Maximum for C1743 Intermediate Drive*5 HP for Heavy Duty or Timing Belt Drives only

Motor Horsepower Output

Motor HPReducer RPM Output

22 29 43 58 69 86 1151/2 .330 .330 .354 .377 .361 .381 .4113/4 .509 .525 .552 .593 .620 .623 .6011 .674 .729 .750 .797 .826 .847 .856

1-1/2 1.037 1.076 1.178 1.241 1.244 1.280 1.316*2 1.312 1.478 1.570 1.636 1.690 1.732 1.764*3 1.968 2.217 2.397 2.448 2.556 2.628 2.691*5 --- 3.600 3.920 4.170 4.335 4.420 4.465

E ffective Belt Pull lbs( ) Conveyor Speed FPM( )×33 000, R educerEfficiency 0.9××

-------------------------------------------------------------------------------------------------------------------------------------------- H P=

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Controlled Flow Conveyor - CFC-BDLRs

Belt Width Calculations

Belt tension is commonly referred to as T1 and T2.

T1 and T2 affect only the strength of the belt and shafting and do not affect the horsepower required. T1is the belt tension on the tight side or pulling side of the belt and T2 is the belt tension on the slack sideof the belt. To calculate T1 and T2, multiply the effective belt pull by the appropriate factor selectedfrom the Pulley Table of Factors (shown below).

Effective Belt Pull (lbs.) x T1 Factor = T1 (lbs.)

Effective Belt Pull (lbs.) x T2 Factor = T2 (lbs.)

Belt width is based on belt tension, which is always greatest on the T1 side, and belt strength. Beltstrength is normally expressed in pounds per inch of width. A standard belt is 120 PVC which meansit has 120 lbs. of strength per inch of width.

Pulley Table of FactorsComponent Pulley Wrap Belt Tension

Component Identification

NumberDescription Degree of Wrap T1 Factor T2 Factor

C1743 Intermediate Drive 210° Lagged 1.38 .38C1700“CFB”

Low Profile Intermediate Drive

225° Lagged 1.34 .34

T1 lbs( )Belt Strength lbs in of Belt Width⁄( )---------------------------------------------------------------------------------------------------- Minimum Belt Width in( )=

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Controlled Flow Conveyor - CFC-BDLR

Application Calculations Example

Determine horsepower and air supply requirements for a 27" W, sequential release, 120 foot long runwith 40 lbs./ft. live load and operating speed of 155 ft./min. on 3" roller centers.

Tread Section C1603-27-120-SL-SEQINT (30" zones)

1. Live Load (A):

A = Live Load (lbs./ft.) x Conveyor Length

A = (40 lbs./ft.) x 120 ft. = 4800 lbs.

2. Dead Load (B): (From Dead Load Chart)

DL1 = 18.0 lbs./ft. x 120 ft.

DL1 = 2160 lbs.

DL2 = 120 lbs.

B = DL1 + DL2 = (2160 + 140) = 2300 lbs.

3. Belt Pull (C):

With Sequential Release, the coefficient of friction is .05.

C = (A + B) x .05

C = (4800 + 2300) x .05 = 355 lbs.

4. Effective Belt Pull

EBP = C x 1.25

EBP = 355 x 1.25

EBP = 444 lbs.

5. Maximum Tension Check/Belt Width Selection:

If 120 lbs./in. belting is used, with a 6" width

T1 < 120 x 6 = 720 lbs.

For C1743, the belt wrap factor is 1.38 (see Pulley Table of Factors on the previous page).

EBP x 1.38 = 613 < 720

Thus a 6" belt can be used. Note: 9" is maximum belt width allowable on CFC-BDLR.

6. Horsepower Required:

Note: Gear reducers are not 100% efficient. Efficiency typically decreases as the reduction ratioincreases.

From the table in the C21743CFB Intermediate Drive topic a 115 R.P.M. gear reducer is required for a155 F.P.M. conveying speed.

HP EBP x FPM33 000 x EFF x 0.9,----------------------------------------------------=

HP 444 x 15533 000, 0.897 0.9××----------------------------------------------------------=

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From the Motor HP Output Chart on the previous page, a 3 HP motor is required.

7. Air Requirements:

Assuming the product conveyed is approximately the length of the zone (30" in this example).

Total Actuations per Minute = (120 ÷ 2.5) x (155 ÷ 2.5) 2

Total Actuations per Minute = 1488

Air Consumption per Actuation is .0017 CF

Thus

Air Consumption = 1488 x .0017

Air Consumption = 2.53 CFM at 25 PSIG

Tota l Actuations Per Minute Conveyor Length ft( )Zone Length ft( )

----------------------------------------------------------- Speed FPM( )Zone Length ft( )--------------------------------------------- 1 2⁄××=

or 2.53 25 14.7+14.7

6.83 SCFM=×

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Controlled Flow Conveyor - CFC-BDLR

UnitsModel CFC-BDLR mmchanical Sensor - Zone Accumulation with Flat Belt Drive

Note: Please list options.

HOW TO ORDER

Quantity Model No. W Variable Length HP Options

1 CFC-BDLR 27” 42’-0” 3/4 ---

Components Included in Basic Unit (Assembly Instructions Included)1 SA2000CFB-W - Intermediate Drive and Take-Up - 8-1/4” diameter2 Motor/Reducer, HP as required @ 43 RPM, totally enclosed, 70 FPM, 230/460 V, 3 PH, 60 HZ3 C1611-W End Roller Unit - 3-1/2” dia. (C.F.) 1.90” dia. (pop-out) rollers4 C1603-W-LGTH-PO-SEQENT (Entrance Section) 1.90” dia. (pop-out) on 3” centers5 C1603-W-LGTH-PO-SEQINT (Intermediate Section) 1.90” dia. (pop-out) on 3” centers6 C1603-W-LGTH-PO-SEQREL (Release Section) 1.90 dia. (pop-out) on 3” centers. Release

Control Valve (120VAC) Included7 Belting - 6” wide 120 P.I.W. FS8 Floor Supports C1231-W-22 (knee braces optional)9 D16016 Filter/Regulator with gauge (shipped loose) (mounts in center of conveyor)

HB827FKI087a

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Controlled Flow Conveyor - CFC-BDLRs

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames only.DRIVE Standard - 8-1/4” finished dia. lagged straight face pulley with

1-11/16” dia. shaft. 3.50” dia. machine crowned take-up roller with 10” adjustment. Can be placed in any section of a standard length unit.Option - End drive and timing belt drive available (see Components Section).

ZONE LENGTHS Standard - 30” zones.Option - 24” zones are available (C1602).

ZONE CAPACITY Standard - Approximately 2# minimum load to actuate sensor and 100 lbs./ft. maximum. Minimum product lengths: 9” for 3” roller centers, 13.5” for 4-1/2” roller centers. Maximum product length is 1-1/2 times the zone length.

SENSOR Standard - the unique counterbalanced sensor roller design eliminates the need for springs. Sensors are mounted 24” or 30” apart, depending on the zone length. Dual sensors for each zone are available if required. (for drafted totes, consult factory.)

END ROLLER TAKE-UP Standard - 3.50” dia. machine crowned roller with 1-1/16” hex axle.ROLLER SECTION Standard - 7” x 1-1/2” x .120” (11 ga.) formed steel channel with

welded cross braces and welded butt couplings. Available in multiples of zone length only.

CARRYING ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel rollers with grease packed bearings and 7/16” hex axles on 3” centers. Available in spring loaded or pop-out construction.Option - 4-1/2” centers -- High speed bearings (B1270).

PRESSURE ROLLERS Standard - 1.90” dia. x 16 ga. steel rollers with grease packed bearings and 7/16” hex axles mounted in a pivoting carriage which is raised and lowered to make or break contact between belt and carrying rollers.Option - High speed bearings (B1270).

SUPPORTS Standard - Floor type on maximum 10’-0” centers for conveying height of 26” to 32” (1500# capacity).Option - Other supports, hanger or floor type are available (see Supports section).

BELT Standard - 6” wide 120 P.I.W. FSOption - 9” wide 20 P.I.W. FS (maximum width).

MOTOR/REDUCER For 70 FPMStandard - 43 RPM right angle reducer, 3 phase, 60 hertz, 230/460 volt, totally enclosed motor.Option - Other motor/reducer combinations are available as load and speed change (see tables on the next page or Components section).

SPEEDS Standard - 70 FPM.Option - 33, 40, 50, 60, 80, 110, 135, 155, and 175 FPM.Other speeds are available. Please contact home office.

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Controlled Flow Conveyor - CFC-BDLR

Notes:There are situations when the weight of the carton and speed of the conveyor are such that the carton can drift through disengaged zone without too much reduction in momentum. Consideration must be given to whether or not the cartons, totes, etc. accumulated can withstand the sudden impact as additional cartons enter the accumulation area. It should also be noted that zone accumulation conveyors such as CFC-BDLR will cause cartons to slow. The exit speed therefore will be lower than the entrance speed.RELEASE CONTROL Standard - Sequential.

Option - Train and High Output Sequential.RELEASE CONTROL VALVE Standard - Each release section includes a single solenoid, 120

VAC, 60 hertz, pneumatic valve.FILTER/REGULATOR Standard - A filter/regulator is required at each air drop (one

included per unit). Regulator setting of 25 psig to be set during installation (not to exceed 30 psig).

AIR REQUIREMENTS Standard - The main air supply line must have a minimum of 80 PSI. The recommended regulated pressure at the conveyor is 15 to 25 PSI. A separate air drop is required for each conveyor and for every 100’-0” of each conveyor. The air drop should be positioned near the center of the conveyor.

SIDE GUARDS Option - Standard angle, channel or adjustable guards available (see Accessories section).

ELECTRICAL CONTROLS Option - As required (see Controls section).

HB-827 - 12/03 Controlled Flow Conveyor - CFC-BDLR - 175

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Controlled Flow Conveyor - CFC-BDLRs

Note: Capacity Based on Uniformly Distributed Load

Intermediate Drive - CFC-BDLR - (Sequential Release)Live Load Capacity @ 70 FPM

VariableLength

1/2 HP 3/4 HP 1 HP 1-1/2 HP 2 HP

lbs./ft Total lbs./ft. Total lbs./ft. Total lbs./ft. Total lbs./ft Total12’-0” 100 1200 100 1200 100 1200 100 1200 100 120017-’0” 100 1700 100 1700 100 1700 100 1700 100 170022’-0” 100 2200 100 2200 100 2200 100 2200 100 220027”-0” 100 2700 100 2700 100 2700 100 2700 100 370032’-0” 83 2656 100 3200 100 3200 100 3200 100 320037’-0” 68 2516 100 3700 100 3700 100 3700 100 270042’-0” 56 2352 100 4200 100 4200 100 4200 100 420047’-0” 47 2209 87 4089 100 4700 100 4700 100 470052’-0” 40 2080 76 3952 100 5200 100 5200 100 520055’-0” 36 1980 70 3850 100 5500 100 5500 100 550060’-0” 31 1860 62 3720 94 5640 100 6000 100 600065’-0” 26 1690 55 3575 84 5460 100 6500 100 650070’-0” 22 1540 49 3430 76 5320 100 7000 100 700075’-0” 19 1425 44 3300 69 5175 94 7050 94 705080’-0” 16 1280 39 3120 63 5040 86 6880 86 688085’-0” 13 1105 35 2975 58 4930 79 6715 79 671590’-0” 11 990 32 2880 53 4770 73 6570 73 657095’-0” 9 855 29 2755 49 4655 68 6460 68 6460100’-0” 26 2600 45 4500 63 6300 63 6300

Controlled Flow Conveyor - CFC-BDLR - 176 HB-827 - 12/03

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Controlled Flow Conveyor - CFC-BDLR

Note: Capacity Based on Uniformly Distributed Load

Intermediate Drive - CFC-BDLR - (Train Release)Live Load Capacity @ 70 FPM

VariableLength

1/2 HP 3/4 HP 1 HP 1-1/2 HP 2 HP

lbs./ft Total lbs./ft. Total lbs./ft. Total lbs./ft. Total lbs./ft Total12’-0” 100 1200 100 1200 100 1200 100 1200 100 120017-’0” 70 1190 100 1700 100 1700 100 1700 100 170022’-0” 48 1056 91 2202 100 2200 100 2200 100 220027”-0” 34 918 69 1863 100 2700 100 2700 100 270032’-0” 24 768 53 1696 83 2656 100 3200 100 320037’-0” 17 629 42 1554 68 2516 93 3441 93 344142’-0” 11 462 34 1428 56 2352 78 3276 78 327647’-0” 27 1269 47 2209 67 3149 67 314952’-0” 22 1144 40 2080 58 3016 58 301655’-0” 19 1045 36 1980 53 2915 53 291560’-0” 15 900 31 1860 46 2760 46 276065’-0” 12 780 26 1690 40 2600 40 260070’-0” 9 630 22 1540 36 2520 36 252075’-0” 19 1425 31 2325 31 232580’-0” 16 1280 27 2160 27 216085’-0” 13 1105 24 2040 24 204090’-0” 11 990 21 1890 21 189095’-0” 9 855 19 1805 19 1805100’-0” 16 1600 16 1600

HB-827 - 12/03 Controlled Flow Conveyor - CFC-BDLR - 177

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Controlled Flow Conveyor - CFC-BDLRs

Model PE-CFC-BDLR Photoeye Sensor - Zone Accumulation with Flat Belt Drive

Note: Please list options.

HOW TO ORDER

Quantity Model No. W Variable Length HP Options

1 PE-CFC-BDLR 27” 42’-0” 3/4 ---

Components Included in Basic Unit (Assembly Instructions Included)1 SA2000CFB-W - Intermediate Drive and Take-Up - 8-1/4” diameter2 Motor/Reducer, HP as required @ 43 RPM, totally enclosed, 70 FPM, 230/460 V, 3 PH, 60 HZ3 C1611-W End Roller Unit - 3-1/2” dia. (C.F.) 1.90” dia. (pop-out) rollers4 C1650-W-LGTH-PO-SEQENT (Entrance Section) 1.90” dia. (pop-out) on 3” centers.5 C1650-W-LGTH-PO-SEQINT (Intermediate Section) 1.90” dia. (pop-out) on 3” centers6 C1650-W-GTH-PO-SEQREL (Release Section) 1.90” dia. (pop-out) on 3” centers. Release

Control Valve (120 VAC) Included.7 Belting - 6” wide 120 P.I.W. FS8 Floor Supports C1231-W-22 (knee braces optional)9 D16016 Filter/Regulator with gauge (included with release sections)10 Photo Sensor and Sensor Harness (shipped loose)11 Power Supply abd Bracket (mounted in center of conveyor) (Part No. 0835280)12 Bus Harness (shipped loose) See table below)13 Power Supply Cable

Bus Harness Selection (Product Number)24” Zones - Conveyor lLngth 30” Zones - Conveyor Length

12’-50’ 51’-100’ 101’-120’ 12’-50’ 51’-100’ 101’-150’1 @ 50’(344820)

1 @ 100’(344819)

1 @ 100’(344819)1 @ 50’(344820)

1 @ 50’(344822)

1 @ 100’(344819)

1 @ 100’(344821)1 @ 50’(344822)

Controlled Flow Conveyor - CFC-BDLR - 178 HB-827 - 12/03

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Controlled Flow Conveyor - CFC-BDLR

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames only.DRIVE Standard - 8-1/4” finished dia. lagged straight face pulley with

1-11/16” dia. shaft. 3.50” dia. machine crowned take-up roller with 10” adjustment. Can be placed in any section of a standard length unit.Option - End drive and timing belt drive available (see Components Section).

ZONE LENGTHS Standard - 30” zones (150 ft. maximum conveyor length).Option - 24” zones are available (C1651) (120 ft. maximum conveyor length).

ZONE CAPACITY Standard - Maximum product weight is 100 lbs./ft. Minimum product length is 9” for 3” roller centers. Maximum product length is 1-1/2 times the zone length.

SENSOR Standard - The unique photoeye/reflector design eliminates the need for mechanical sensors. Photoeyes are mounted 24” or 30’ apart, depending on the zone length.

END ROLLER TAKE-UP Standard - 3.50” dia machine crowned roller with 1-1/16” hex axle.ROLLER SECTION Standard - 7” x 1-1/2” x .120” (11 ga.) formed steel channel with

welded cross braces and welded butt couplings. Available in multiples of zone length only.

CARRYING ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel rollers with grease packed bearings and 7/16” hex axles on 3” centers. Available in spring loaded or pop-out construction.Option - High speed bearings (B1271).

PRESSURE ROLLERS Standard - 1.90” dia. x 16 ga. steel rollers with grease packed bearings and 7/16” hex axle mounted in a pivoting carriage which is raised and lowered to make or break contact between belt and carrying rollers.Option - High speed bearings (B1271).

SUPPORTS Standard - Floor type on maximum 10’-0” centers for conveying height of 26” to 32” (1500# capacity).Option - Other supports, hanger or floor type are available (see Supports section).

BELT Standard - 6” wide 120 P.I.W. FS.Option - 9” wide 120 P.I.W. FS (maximum width).

MOTOR/REDUCER For 70 FPMStandard - 43 RPM, right angle reducer, 3 phase, 60 hertz, 230/460 volt, totally enclosed motor.Option - Other motor/reducer combinations are available as load and speed change (see table on the next page or Components section).

SPEEDS Standard - 70 FPMOption - 30, 45, 60, 75, 90, 105, 120, 135, 150, 165, 180, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475 and 500 FPM. Other speeds are available. Please contact home office.

HB-827 - 12/03 Controlled Flow Conveyor - CFC-BDLR - 179

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Controlled Flow Conveyor - CFC-BDLRs

Notes:There are situations when the weight of the carton and speed of the conveyor are such at the carton can drift through a disengaged zone without too much reduction in momentum. Consideration must be given to whether or not the cartons, totes, etc. accumulated can withstand the sudden impact as additional cartons enter the accumulation area. It should also be noted that zone accumulation conveyors such as PE-CFC-BDLR will cause cartons to slow. The exit speed therefore will be lower than the entrance speed.RELEASE CONTROL Standard - Sequential.

Option - Train and High Output Sequential.RELEASE CONTROL VALVE Standard - Each release section includes a single solenoid, 120

VAC, 60 hertz, pneumatic valve.FILTER/REGULATOR Standard - A filter/regulator is required at each air drop (one

included per unit). Regulator setting of 25 psig to be set during installation (not to exceed 30 psig).

AIR REQUIREMENTS Standard - The main air supply line must have a minimum of 80 PSI. The recommended regulated pressure at the conveyor is 15 to 25 PSI. A separate air drop is required for each conveyor and for every 100’-0” of each conveyor. The air drop should be positioned near the center of the conveyor.

SIDE GUARDS Option - Standard adjustable guards and C1655 angle guards with slots available (see Accessories section). C1655 to have plastic U-edging (Part No. 705678) on top surface.

ELECTRICAL CONTROLS Option - As required (see Controls section).

Controlled Flow Conveyor - CFC-BDLR - 180 HB-827 - 12/03

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Controlled Flow Conveyor - CFC-BDLR

Note: Capacity Based on Uniformly Distributed Load

Intermediate Drive - PE-CFC-BDLR - (Sequential Release)Live Load Capacity @ 70 FPM

VariableLength

1/2 HP 3/4 HP 1 HP 1-1/2 HP 2 HP

lbs./ft Total lbs./ft. Total lbs./ft. Total lbs./ft. Total lbs./ft Total12’-0” 100 1200 100 1200 100 1200 100 1200 100 120017-’0” 100 1700 100 1700 100 1700 100 1700 100 170022’-0” 100 2200 100 2200 100 2200 100 2200 100 220027”-0” 100 2700 100 2700 100 2700 100 2700 100 270032’-0” 83 2656 100 3200 100 3200 100 3200 100 320037’-0” 68 2516 100 3700 100 3700 100 3700 100 370042’-0” 56 2352 100 4200 100 4200 100 4200 100 420047’-0” 47 2209 87 4089 100 4700 100 4700 100 470052’-0” 40 2080 76 3952 100 5200 100 5200 100 520055’-0” 36 1980 70 3850 100 5500 100 5500 100 550060’-0” 31 1860 62 3720 94 5640 100 6000 100 600065’-0” 26 1690 55 3575 84 5460 100 6500 100 650070’-0” 22 1540 49 3430 76 5320 100 7000 100 700075’-0” 19 1425 44 3300 69 5175 94 7050 94 705080’-0” 16 1280 39 3120 63 5040 86 6880 86 688085’-0” 13 1105 35 2975 58 4930 79 6715 79 671590’-0” 11 990 32 2880 53 4770 73 6570 73 657095’-0” 9 855 29 2755 49 4655 68 6460 68 6460100’-0” 26 2600 45 4500 63 6300 63 6300

HB-827 - 12/03 Controlled Flow Conveyor - CFC-BDLR - 181

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Controlled Flow Conveyor - CFC-BDLRs

Note: Capcity Based on Uniformly Distributed Load

Intermediate Drive - PE-CFC-BDLR - (Train Release)Live Load Capacity @ 70 FPM

VariableLength

1/2 HP 3/4 HP 1 HP 1-1/2 HP 2 HP

lbs./ft Total lbs./ft. Total lbs./ft. Total lbs./ft. Total lbs./ft Total12’-0” 100 1200 100 1200 100 1200 100 1200 100 120017-’0” 70 1190 100 1700 100 1700 100 1700 100 170022’-0” 48 1056 91 2202 100 2200 100 2200 100 220027”-0” 34 918 69 1863 100 2700 100 2700 100 270032’-0” 24 768 53 1696 83 2656 100 3200 100 320037’-0” 17 629 42 1554 68 2516 93 3441 93 344142’-0” 11 462 34 1428 56 2352 78 3276 78 327647’-0” 27 1269 47 2209 67 3149 67 314952’-0” 22 1144 40 2080 58 3016 58 301655’-0” 19 1045 36 1980 53 2915 53 291560’-0” 15 900 31 1860 46 2760 46 276065’-0” 12 780 26 1690 40 2600 40 260070’-0” 9 630 22 1540 36 2520 36 252075’-0” 19 1425 31 2325 31 232580’-0” 16 1280 27 2160 27 216085’-0” 13 1105 24 2040 24 204090’-0” 11 990 21 1890 21 189095’-0” 9 855 19 1805 19 1805100’-0” 16 1600 16 1600

Controlled Flow Conveyor - CFC-BDLR - 182 HB-827 - 12/03

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Controlled Flow Conveyor - CFC-BDLR

ComponentsSA2000CFB Intermediate Drive - Flat Belt Drive

Note: Please list options.

HOW TO ORDER

Quantity Model No. W Speed Horsepower Voltage Options

1 C1743CFB 27” 70 3/4 230 ---

HB-827 - 12/03 Controlled Flow Conveyor - CFC-BDLR - 183

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Controlled Flow Conveyor - CFC-BDLRs

CONVEYOR WIDTH Standard - 15” - 39” W, in 3” increments. For trash removal conveyor only 15” - 45” W, in 3” increments.

CAPACITY Standard - 900# maximum effective belt pull.

SPEED Series 400, 600, and 800 End Drives - 30, 45, 60, 75, 90, 120, 150*, 180, 200, 250, 300, 350, and 400 FPM.Note: *150 FpM maximum for Series 400.Chain Drive - 30, 45, 60, 75, 90, 105, 120, 135, 150, 165, and 180 FPM.Time Belt Drive - 30, 45, 60, 75, 90, 105, 120, 135, 150, 165, 180, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475 and 500 FPM.

CHAIN DRIVE Series 400, 600, and 800 - RC50, RC60, RC80 and RC100 (all speeds).RC60 (up to 180 FPM).

CHAIN SPROCKETS Series 400 - RC50, bored and keyed Type B hub, hardened teethSeries 600 and 800 - RC60, RC80, and RC100, keeyed Taper-Lock hubs. hardened teeth or bored and keyed Type B hubs depending on speed/horsepower requirements.RC60, keyed Taper-Lock hubs, hardened.

DRIVE Standard - Furnished as shown for position of motor/reducer, unless specified “opposite hand”. #60 chain drive available 1/2 HP through 7.5 HP. All driver sprockets have hardened teeth.Option - Timing belt (TB) drives are available 1/2 HP through 5 HP.

MOTOR Standard - 230/460VAC - 3PH - 60 HZ.Optional - 575VAC - 3PH - 60HZ and 115VAC - 1PH - 60HZ.1/2 through 7-1/2 HP - C-Face TEFC (Baldor or Reliance).Chain Drive - 1/2, 3/4, 1, 1-1/2, 2 and 3 HP (Baldor or Reliance)Timing Belt Drive - 1/2, 3/4, 1, 1-1/2, 2, 3, 5, and 7-1/2 HP (Baldor or Reliance)Solenoid actuated brake motor supplied on all incline/decline conveyors.

REDUCER Standard - Right Angle worm Gear 5:1 to 60:1 ratios.

DRIVE PULLEY Standard - 8-1/4” dia. straight faced lagged pulley with 1-11/16” dia. shaft and pre-lubricated pillow block bearings.

TAKE-UP ROLLER Standard - 3-1/2” dia. crowned roller with 10” adjustment (20” belt), 1-1/16” hex axle and B1160 bearings.

SNUB ROLLER Standard - 2-9/16” dia. rollers with 11/16” hex axle and B1150 bearings.

BELT Standard - Width is 3” less than the Between Frames dimension. Belt length required is 33”.

SAFETY GUARDING Standard - Sprockets, chain and return belt are totally enclosed for safety. Drive and Take-up Pulleys are guarded below.Option - For guards above the drive and take-up pulleys, specify “PG” in the How to Order.

Controlled Flow Conveyor - CFC-BDLR - 184 HB-827 - 12/03

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Controlled Flow Conveyor - CFC-BDLR

MOUNTING Standard - The Intermediate Drives must be bolted to the bottom flangesof an Intermediate Section.For horizontal conveyors they should be mounted so that the return run of the belt is “pulled” around the drive pulley first.For incline/decline conveyors they should be mounted so that the motor is located on the “uphill” side of the reducer. This is opposite the preferred “level” position but is necessary to ensure proper reducer lubrication.

BEARINGS Standard - All bearings are grease packed.

Standard Options for How To Order Call Up1 Opposite hand for location of motor/reducer OPP2 Regreaseable Bearings RG3 Timing Belt TB

HB-827 - 12/03 Controlled Flow Conveyor - CFC-BDLR - 185

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Controlled Flow Conveyor - CFC-BDLRs

Grove - #60 Chain Drive Table (Standard) Grove - #60 Chain Drive Table (Standard) Nominal

Belt Speed (FPM)

Motor Effective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

No. of Teeth in Reducer Sprocket

Nominal Belt

speed (FPM

Motor Effective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

No. of Teeth in Reducer Sprocket

HP HP

30

0.5 361

60:1

.691

16

120

0.5 110

20:1

.845

20

0.75 546 .697 0.75 166 .845

1 728 .697 1 221 .845

1.5 900 .717 1.5 334 .852

45

0.5 241

60:1

.691

23

2 449 .86

0.75 364 .697 3 685 .873

1 485 .697

135

0.5 98

20:1

.845

23

1.5 749 .717 0.75 147 .845

60

0.5 193

40:1

.738

21

1 196 .845

0.75 293 .748 1.5 297 .852

1 402 .769 2 399 .86

1.5 612 .781 3 609 .873

2 837 .801

150

0.5 91

15:1

.875

19

3 900 .801 0.75 137 .875

75

0.5 154

40:1

.738

25

1 183 .875

0.75 235 .748 1.5 276 .881

1 322 .769 2 375 .896

1.5 490 .781 3 559 .892

2 669 .801

165

0.5 83

15:1

.875

21

3 900 .801 0.75 125 .875

90

0.5 137

30:1

.788

23

1 166 .875

0.75 208 .795 1.5 251 .881

1 277 .795 2 341 .896

1.5 428 .818 3 508 .892

2 569 .817

180

0.5 76

15:1

.875

23

3 900 .836 0.75 114 .875

105

0.5 123

25:1

.825

22

1 152 .875

0.75 185 .825 1.5 230 .881

1 247 .827 2 312 .896

1.5 378 .844 3 466 .892

2 503 .842

3 777 .867

Controlled Flow Conveyor - CFC-BDLR - 186 HB-827 - 12/03

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Controlled Flow Conveyor - CFC-BDLR

Grove - Timing Belt Drive Table (OptionalNominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

30

1/2 371 50 .711 32 80 8 213/4 574 50 .733 32 80 8 361 776 60 .742 28 56 14 37

1-1/2 900 60 .742 28 56 14 37

45

1/2 261 40 .748 40 80 8 213/4 391 40 .748 40 80 8 211 536 40 .769 40 80 8 36

1-1/2 837 40 .801 28 56 14 37

60

1/2 208 30 .795 40 80 8 213/4 312 30 .795 40 80 8 211 428 30 .818 40 80 8 36

1-1/2 655 30 .836 28 56 14 372 900 30 .836 28 56 14 37

75

1/2 173 25 .827 40 80 8 213/4 259 25 .827 40 80 8 211 346 25 .827 40 80 8 21

1-1/2 534 25 .852 40 80 8 362 725 25 .867 28 56 14 373 900 25 .867 28 56 14 37

90

1/2 147 20 .845 38 80 8 213/4 221 20 .845 38 80 8 211 297 20 .852 38 80 8 21

1-1/2 445 20 .852 38 80 8 362 617 20 .886 28 56 14 373 900 20 .886 28 56 14 37

105

1/2 131 15 .875 34 80 8 213/4 197 15 .881 34 80 8 211 263 15 .881 34 80 8 21

1-1/2 394 15 .881 34 80 8 212 532 15 .892 34 80 8 363 793 20 .886 31 56 14 375 900 20 .886 31 56 14 37

120

1/2 114 15 .875 38 80 8 213/4 171 15 .875 38 80 8 211 229 15 .875 38 80 8 21

1-1/2 351 15 .896 38 80 8 212 468 15 .895 38 80 8 363 711 15 .907 28 56 14 375 900 15 .907 28 56 14 37

135

1/2 102 15 .875 42 80 8 213/4 152 15 .875 42 80 8 211 204 15 .881 42 80 8 21

1-1/2 307 15 .881 42 80 8 212 416 15 .896 42 80 8 363 624 15 .895 30 56 14 375 900 15 .907 30 56 14 37

HB-827 - 12/03 Controlled Flow Conveyor - CFC-BDLR - 187

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Controlled Flow Conveyor - CFC-BDLRs

Grove - Timing Belt Drive Table (Optional)Nominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

150

1/2 95 10 .906 32 80 8 213/4 142 10 .906 32 80 8 211 189 10 .906 32 80 8 21

1-1/2 286 10 .911 32 80 8 212 381 10 .911 32 80 8 363 561 15 .895 34 56 14 375 900 15 .907 32 53 14 37

165

1/2 86 10 .906 36 80 8 213/4 129 10 .906 36 80 8 211 172 10 .906 36 80 8 21

1-1/2 260 10 .911 36 80 8 212 346 10 .911 36 80 8 363 510 15 .895 35 53 14 375 900 15 .907 35 53 8 37

180

1/2 79 10 .906 38 80 8 213/4 118 10 .906 38 80 8 211 158 10 .906 38 80 8 21

1-1/2 239 10 .916 38 80 8 212 319 10 .916 38 80 8 213 480 10 .918 38 80 8 365 789 15 .907 36 50 14 37

7-1/2 900 15 .907 36 50 14 37

200

1/2 72 7.5 .917 32 80 8 213/4 108 7.5 .917 32 80 8 211 144 7.5 .917 32 80 8 21

1-1/2 217 7.5 .922 32 80 8 212 289 7.5 .922 32 80 8 213 436 7.5 .927 32 80 14 365 731 10 .933 30 56 14 37

7-1/2 900 10 .933 30 56 8 37

225

1/2 64 7.5 .917 36 80 8 213/4 96 7.5 .917 36 80 8 211 128 7.5 .917 36 80 8 21

1-1/2 193 7.5 .922 36 80 8 212 257 7.5 .922 36 80 8 213 387 7.5 .927 36 80 8 365 644 10 .925 34 56 14 37

7-1/2 900 10 .933 32 53 14 37

250

1/2 58 7.5 .917 38 80 8 213/4 86 7.5 .917 38 80 8 211 115 7.5 .917 38 80 8 21

1-1/2 173 7.5 .917 38 80 8 212 231 7.5 .922 40 80 8 213 349 7.5 .927 40 80 8 215 585 10 .933 35 53 14 37

7-1/2 900 10 .933 35 53 14 37

Controlled Flow Conveyor - CFC-BDLR - 188 HB-827 - 12/03

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Controlled Flow Conveyor - CFC-BDLR

Grove - Timing Belt Drive Table (Optional

Nominal Belt Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

275

1/2 53 5 .925 30 80 8 213/4 79 5 .925 30 80 8 211 106 5 .925 30 80 8 21

1-1/2 158 5 .925 30 80 8 212 211 7.5 .927 38 71 8 213 317 7.5 .927 38 71 8 215 532 7.5 .933 31 56 14 37

7-1/2 805 7.5 .941 31 56 14 37

300

1/2 48 5 .925 32 80 8 213/4 73 5 .925 32 80 8 211 97 5 .925 32 80 8 21

1-1/2 145 5 .925 32 80 8 212 195 5 .933 32 80 8 213 292 5 .933 32 80 8 215 469 5 .898 32 80 8 36

7-1/2 738 7.5 .941 32 53 14 37

325

1/2 45 5 .925 36 80 8 213/4 67 5 .925 34 80 8 211 89 5 .925 34 80 8 21

1-1/2 134 5 .925 34 80 8 212 179 5 .925 34 80 8 213 270 5 .933 34 80 8 215 433 5 .898 34 80 8 21

7-1/2 681 7.5 .941 34 53 14 37

350

1/2 41 5 .925 38 80 8 213/4 62 5 .925 38 80 8 211 83 5 .925 38 80 8 21

1-1/2 124 5 .925 38 80 8 212 166 5 .925 38 80 8 213 251 5 .933 38 80 8 215 402 5 .898 38 80 8 21

7-1/2 632 7.5 .941 37 53 14 37

375

1/2 39 5 .925 38 75 8 213/4 58 5 .925 40 80 8 211 77 5 .925 40 80 8 21

1-1/2 116 5 .925 40 80 8 212 155 5 .925 40 80 8 213 234 5 .933 40 80 8 215 375 5 .898 40 80 8 21

7-1/2 590 7.5 .941 37 50 14 37

HB-827 - 12/03 Controlled Flow Conveyor - CFC-BDLR - 189

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Controlled Flow Conveyor - CFC-BDLRs

Grove - Timing Belt Drive Table (OptionalNominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

400

1/2 36 5 .925 42 80 8 213/4 54 5 .925 42 80 8 211 73 5 .925 42 80 8 21

1-1/2 109 5 .925 42 80 8 212 145 5 .925 42 80 8 213 219 5 .933 42 80 8 215 352 5 .898 42 80 8 21

7-1/2 557 5 .948 30 56 14 37

425

1/2 34 5 .925 45 80 8 213/4 51 5 .925 45 80 8 211 68 5 .925 45 80 8 21

1-1/2 102 5 .925 45 80 8 212 138 5 .933 45 80 8 213 206 5 .933 45 80 8 215 331 5 .898 45 80 8 21

7-1/2 525 5 .948 32 56 14 37

450

1/2 32 5 .925 48 80 8 213/4 48 5 .925 48 80 8 211 64 5 .925 48 80 8 21

1-1/2 97 5 .925 48 80 8 212 129 5 .925 48 80 8 213 195 5 .933 48 80 8 215 313 5 .898 48 80 8 21

7-1/2 496 5 .948 32 53 14 37

475

1/2 31 5 .925 50 80 8 213/4 46 5 .925 50 80 8 211 61 5 .925 50 80 8 21

1-1/2 92 5 .925 50 80 8 212 122 5 .925 50 80 8 213 185 5 .933 50 80 8 215 296 5 .898 50 80 8 21

7-1/2 469 5 .948 33 53 14 37

500

1/2 29 5 .925 48 71 8 213/4 44 5 .925 48 71 8 211 58 5 .925 48 71 8 21

1-1/2 87 5 .925 48 71 8 212 116 5 .925 48 71 8 213 176 5 .936 48 71 8 215 281 5 .898 48 71 8 36

7-1/2 446 5 .948 35 53 14 37

Controlled Flow Conveyor - CFC-BDLR - 190 HB-827 - 12/03

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Controlled Flow Conveyor - CFC-BDLR

Dodge - #60 Chain Drive Table (Standard) Dodge - #60 Chain Drive Table (Standard) Nominal

Belt Speed (FPM)

Motor Effective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

No. of Teeth in Reducer Sprocket

Nominal Belt

speed (FPM

Motor Effective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

No. of Teeth in Reducer Sprocket

HP HP

30

0.5 327

60:1

.625

16

120

0.5 103

20:1

.787

20

0.75 508 .648 0.75 154 .787

1 677 .648 1 219 .84

45

0.5 218

60:1

.625

23

1.5 329 .84

0.75 339 .648 2 434 .831

1 451 .648 3 651 .831

1.5 715 50:1 .684 19

135

0.5 91

20:1

.787

2360

0.5 172

40:1

.657

20

0.75 137 .787

0.75 272 .693 1 195 .84

1 375 .718 1.5 293 .84

1.5 563 .718 2 386 .831

2 821 30:1 .786 16 3 579 .831

75

0.5 137

40:1

.657

25

150

0.5 87

15:1

.828

19

0.75 217 .693 0.75 130 .828

1 300 .718 1 173 .828

1.5 450 .718 1.5 267 .853

2 657 30:1 .786 19 2 357 .853

90

0.5 131

25:1

.755

19

3 544 .867

0.75 197 .755

165

0.5 79

15:1

.828

21

1 281 .808 0.75 118 .828

1.5 422 .808 1 157 .828

2 562 .807 1.5 243 .853

105

0.5 113

25:1

.755

22

2 324 .853

0.75 169 .755 3 494 .867

1 241 .808

180

0.5 72

15:1

.828

23

1.5 362 .808 0.75 108 .828

2 482 .807 1 144 .828

3 744 20:1 .831 18 1.5 223 .853

2 297 .853

3 453 .867

HB-827 - 12/03 Controlled Flow Conveyor - CFC-BDLR - 191

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Controlled Flow Conveyor - CFC-BDLRs

Dodge - Timing Belt Drive Table (OptionalNominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

301/2 343 50 .656 32 80 8 213/4 514 50 .656 32 80 8 361 678 60 .649 28 56 14 37

45

1/2 229 40 .657 38 80 8 213/4 362 40 .693 38 80 8 211 499 40 .716 38 80 8 36

1-1/2 748 40 .716 28 56 14 37

60

1/2 182 30 .696 38 80 8 213/4 299 30 .763 38 80 8 211 399 30 .763 38 80 8 21

1-1/2 612 30 .781 28 56 14 372 816 30 .781 28 56 14 37

75

1/2 161 25 .772 40 80 8 213/4 242 25 .772 40 80 8 211 336 25 .803 40 80 8 21

1-1/2 503 25 .803 40 80 8 362 671 25 .803 40 80 8 36

90

1/2 137 20 .784 38 80 8 213/4 205 20 .784 38 80 8 211 291 20 .836 38 80 8 21

1-1/2 437 20 .836 38 80 8 362 577 20 .828 28 56 14 373 900 20 .828 28 56 14 37

105

1/2 124 15 .827 34 80 8 213/4 185 15 .827 34 80 8 211 247 15 .827 34 80 8 21

1-1/2 382 15 .853 34 80 8 212 509 15 .853 34 80 8 363 742 20 .828 32 56 14 37

120

1/2 108 15 .827 38 80 8 213/4 162 15 .827 38 80 8 211 216 15 .827 38 80 8 21

1-1/2 334 15 .853 38 80 8 212 446 15 .853 38 80 8 363 679 15 .867 28 56 14 37

135

1/2 96 15 .827 42 80 8 213/4 144 15 .827 42 80 8 211 192 15 .827 42 80 8 21

1-1/2 297 15 .853 42 80 8 212 396 15 .853 42 80 8 363 604 15 .867 28 56 14 37

Controlled Flow Conveyor - CFC-BDLR - 192 HB-827 - 12/03

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Controlled Flow Conveyor - CFC-BDLR

Dodge - Timing Belt Drive Table (Optional)Nominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

150

1/2 91 10 .87 32 80 8 213/4 136 10 .87 32 80 8 211 182 10 .87 32 80 8 21

1-1/2 273 10 .87 32 80 8 212 371 10 .886 32 80 8 363 543 15 .867 34 56 14 37

165

1/2 83 10 .87 36 80 8 213/4 124 10 .87 36 80 8 211 165 10 .87 36 80 8 21

1-1/2 248 10 .87 36 80 8 212 337 10 .886 36 80 8 213 494 15 .867 34 56 14 37

180

1/2 76 10 .87 38 80 8 213/4 114 10 .87 38 80 8 211 152 10 .87 38 80 8 21

1-1/2 227 10 .87 38 80 8 212 309 10 .886 38 80 8 213 463 10 .886 38 80 8 365 783 10 .899 28 56 14 37

200

1/2 70 7.5 .888 32 80 8 213/4 104 7.5 .888 32 80 8 211 139 7.5 .888 32 80 8 21

1-1/2 209 7.5 .888 32 80 8 212 284 7.5 .905 32 80 8 213 426 7.5 .905 32 80 8 365 705 10 .899 30 56 14 37

225

1/2 62 7.5 .888 36 80 8 213/4 93 7.5 .888 36 80 8 211 124 7.5 .888 36 80 8 21

1-1/2 186 7.5 .888 36 80 8 212 252 7.5 .905 36 80 8 213 378 7.5 .905 36 80 8 365 626 10 .899 34 56 14 37

250

1/2 56 7.5 .888 38 75 8 213/4 84 7.5 .888 38 75 8 211 111 7.5 .888 38 75 8 21

1-1/2 167 7.5 .888 38 75 8 212 227 7.5 .905 38 75 8 213 341 7.5 .905 38 75 8 365 564 10 .899 34 53 14 37

HB-827 - 12/03 Controlled Flow Conveyor - CFC-BDLR - 193

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Controlled Flow Conveyor - CFC-BDLRs

Dodge - Timing Belt Drive Table (OptionalNominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

275

1/2 52 5 .916 30 80 8 213/4 78 5 .916 30 80 8 211 104 5 .916 30 80 8 21

1-1/2 157 5 .916 30 80 8 212 206 7.5 .905 38 71 8 213 310 7.5 .905 38 71 8 215 513 10 .899 36 50 14 37

300

1/2 48 5 .916 32 80 8 213/4 72 5 .916 32 80 8 211 96 5 .916 32 80 8 21

1-1/2 144 5 .916 32 80 8 212 191 5 .916 32 80 8 213 291 5 .928 32 80 8 215 470 10 .899 40 50 14 37

325

1/2 44 5 .916 34 80 8 213/4 66 5 .916 34 80 8 211 88 5 .916 34 80 8 21

1-1/2 132 5 .916 34 80 8 212 177 5 .916 34 80 8 213 269 5 .928 34 80 8 215 449 5 .931 34 80 8 36

350

1/2 41 5 .916 38 80 8 213/4 62 5 .916 38 80 8 211 82 5 .916 38 80 8 21

1-1/2 123 5 .916 38 80 8 212 164 5 .916 38 80 8 213 249 5 .928 38 80 8 215 417 5 .931 38 80 8 36

375

1/2 38 5 .916 38 75 8 213/4 57 5 .916 38 75 8 211 77 5 .916 38 75 8 21

1-1/2 115 5 .916 38 75 8 212 153 5 .916 38 75 8 213 233 5 .928 38 75 8 215 389 5 .931 40 80 8 36

Controlled Flow Conveyor - CFC-BDLR - 194 HB-827 - 12/03

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Controlled Flow Conveyor - CFC-BDLR

Dodge - Timing Belt Drive Table (OptionalNominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

400

1/2 36 5 .916 42 80 8 213/4 54 5 .916 42 80 8 211 72 5 .916 42 80 8 21

1-1/2 108 5 .916 42 80 8 212 144 5 .916 42 80 8 213 218 5 .928 42 80 8 215 365 5 .931 42 80 8 21

425

1/2 34 5 .916 45 80 8 213/4 51 5 .916 45 80 8 211 68 5 .916 45 80 8 21

1-1/2 101 5 .916 45 80 8 212 135 5 .916 45 80 8 213 205 5 .928 45 80 8 215 343 5 .931 45 80 8 21

450

1/2 32 5 .916 48 80 8 213/4 48 5 .916 48 80 8 211 64 5 .916 48 80 8 21

1-1/2 96 5 .916 48 80 8 212 128 5 .916 48 80 8 213 194 5 .928 48 80 8 215 324 5 .931 48 80 8 37

475

1/2 30 5 .916 50 80 8 213/4 45 5 .916 50 80 8 211 60 5 .916 50 80 8 21

1-1/2 91 5 .916 50 80 8 212 121 5 .916 50 80 8 213 184 5 .928 50 80 8 215 307 5 .931 50 80 8 21

500

1/2 29 5 .916 48 71 8 213/4 43 5 .916 48 71 8 211 57 5 .916 48 71 8 21

1-1/2 86 5 .916 48 71 8 212 115 5 .916 48 71 8 213 175 5 .928 48 71 8 215 292 5 .931 48 71 8 21

HB-827 - 12/03 Controlled Flow Conveyor - CFC-BDLR - 195

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Controlled Flow Conveyor - CFC-BDLRs

SA2001CFB Low Profile Intermediate Drive

Note: Please list options

HOW TO ORDER

Quantity Code No. W Speed HP Voltage Options

1 C1700CFB 21” 70 3/4 230 ---

Controlled Flow Conveyor - CFC-BDLR - 196 HB-827 - 12/03

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Controlled Flow Conveyor - CFC-BDLR

CONVEYOR WIDTH Standard - 15” - 39” W, in 3” increments. For trash removal conveyor only 15” - 45” W, in 3” increments.

CAPACITY Standard - 800# maximum effective belt pull.

SPEED Series 400, 600, and 800 End Drives - 30,45, 60, 75, 90, 120, 150*, 180, 200, 250, 300, 350 and 400 FPM.Note: *150 FPM maximum for Series 400.Chain Drive - 30, 45, 60, 75, 90, 105 120, 135, 150, 165 and 180 FPM.Timing Belt - 30, 45, 60, 75, 90, 105, 120, 135, 150, 165, 180, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475 and 500 FPM.

CHAIN DRIVE Series 400, 600, and800 - RC50, RC60, RC80 and RC100 (all speeds).RC60 (up to 180 FPM).

CHAIN SPROCKETS Series 400 - RC50, bored and keyed Type B hub, hardened teethSeries 600 and 800 - RC60, RC80, and RC100, keeyed Taper-Lock hubs. hardened teeth or bored and keyed Type B hubs depending on speed/horsepower requirements.RC60, keyed Taper-Lock hubs, hardened.

DRIVE Standard - 230/460VAC - 3PH - 60 HZ.Optional - 575VAC - 3PH - 60HZ and 115VAC - 1PH - 60HZ.1/2 through 7-1/2 HP - C-Face TEFC (Baldor or Reliance).Chain Drive - 1/2, 3/4, 1, 1-1/2, 2 and 3 HP (Baldor or Reliance)Timing Belt Drive - 1/2, 3/4, 1, 1-1/2, 2, 3, 5, and 7-1/2 HP (Baldor or Reliance).Solenoid actuated brake motor supplied on all incline/decline conveyors.

MOTOR 1/2 through 7-1/2 HP - C-Face TEFC (Baldor or Reliance).Chain Drive - 1/2, 3/4, 1, 1-1/2, 2 and 3 HP (Baldor or Reliance).Timing Belt - 1/2, 3/4, 1, 1-1/2, 2, 3, 5, and 7-1/2 HP (Baldor or Reliance).Standard - 3 PH / 60 HZ / 230-460 VAC TEFCOption - 3 PH/60 HZ/575 VAC or 1 PH/60 HZ/115 VAC.

REDUCER Standard - Right Angle Worm Gear 5:1 to 50:1 ratios.

DRIVE PULLEY Standard - 5-7/8” dia. straight faced lagged pulley with 1-11/16’ dia. shaft and flange bearings.

TAKE-UP ROLLER Standard - 3-1/2” dia. crowned roller with 10” adjustment (20” belt), 1-1/16” hex axle and B1160 bearings.

SNUB ROLLER Standard - 2-9/16” dia. rollers with 11/16” hex axle and B1150 bearings.

BELT Standard - Width is 3” less than the Between Frames dimension. Belt length required is 30”.

SAFETY GUARDING Standard - Sprockets, chain and return belt are totally enclosed for safety. Drive and Take-up Pulleys are guarded below.Option - For guards above the drive and take-up pulleys, specify “PG” in the How to Order.

HB-827 - 12/03 Controlled Flow Conveyor - CFC-BDLR - 197

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Controlled Flow Conveyor - CFC-BDLRs

MOUNTING Intermediate Drives must be bolted to the bottom flanges of an Intermediate Section.For horizontal conveyors they should be mounted so that the return run of the belt is “pulled” around the drive pulley first.For incline/decline conveyors they should be mounted so that motor is located on the “uphill” side of the reducer. This is opposite the preferred “level” position but is necessary to ensure proper reducer lubrication.

BEARINGS All bearings are grease packed.

Standard Options for How To Order Call Up1 Opposite hand for location of motor/reducer OPP2 Regreaseable Bearings RG3 Timing Belt TB

Controlled Flow Conveyor - CFC-BDLR - 198 HB-827 - 12/03

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Controlled Flow Conveyor - CFC-BDLR

Grove - #60 Chain Drive Table (Standard) Grove - #60 Chain Drive Table (Standard)Nominal

Belt Speed (FPM)

Motor Effective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

No. of Teeth in Reducer Sprocket

Nominal Belt

speed (FPM

Motor Effective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

No. of Teeth in Reducer Sprocket

HP HP

30

0.5 371

50:1

.711

16

120

0.5 114

15:1

.875

18

0.75 577 .736 0.75 171 .875

1 766 .733 1 229 .875

40

0.5 267

40:1

.738

17

1.5 345 .881

0.75 391 .748 2 468 .896

1 536 .769 3 800 .892

1.5 800 .781

135

0.5 102

15:1

.875

2060

0.5 193

40:1

.738

23

0.75 152 .875

0.75 293 .748 1 203 .875

1 102 .769 1.5 307 .881

1.5 612 .781 2 416 .898

2 800 .801 3 621 .892

75

0.5 165

32:1

.788

22 160

0.5 91

15:1

.875

22

0.75 249 .795 0.75 137 .875

1 332 .795 1 183 .875

1.5 513 .818 1.5 276 .881

2 683 .817 2 375 .896

3 800 .836 3 559 .892

90

0.5 144

25:1

.825

22 165

0.5 83

15:1

.875

23

0.75 216 .825 0.75 126 .875

1 288 .827 1 166 .875

1.5 441 .844 1.5 251 .881

2 587 .842 2 341 .898

3 800 .867 3 508 .892

105

0.5 131

15:1

.875

15 180

0.5 79

10:1

.906

17

0.75 196 .875 0.75 118 .906

1 261 .875 1 158 .906

1.5 394 .881 1.5 237 .906

2 535 .896 2 317 .911

3 800 .892 3 479 .916

HB-827 - 12/03 Controlled Flow Conveyor - CFC-BDLR - 199

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Controlled Flow Conveyor - CFC-BDLRs

Grove - Timing Belt Drive Table (Optional)Nominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

301/2 371 50 .711 36 63 8 213/4 574 50 .733 36 63 8 361 728 60 .697 33 48 14 37

45

1/2 257 40 .738 42 63 8 213/4 391 40 .748 42 63 8 211 536 40 .769 42 63 8 36

1-1/2 800 50 .748 40 48 14 37

60

1/2 215 25 .825 36 63 8 213/4 324 25 .827 36 63 8 211 432 25 .827 36 63 8 21

1-1/2‘ 568 25 .852 36 63 8 362 800 30 .817 34 48 14 37

75

1/2 177 20 .845 36 63 8 213/4 265 20 .845 36 63 8 211 356 20 .852 36 63 8 21

1-1/2 539 20 .860 36 63 8 362 730 20 .873 36 63 8 363 800 25 .867 34 48 14 37

90

1/2 152 15 .875 32 63 8 213/4 229 15 .875 32 63 8 211 307 15 .881 32 63 8 21

1-1/2 460 15 .881 32 63 8 212 599 20 .860 42 60 8 363 800 20 .873 33 48 14 37

105

1/2 131 15 .875 38 63 8 213/4 196 15 .875 38 63 8 211 261 15 .875 38 63 8 21

1-1/2 394 15 .881 38 63 8 212 532 15 .892 38 63 8 363 800 20 .873 38 48 14 37

120

1/2 114 15 .875 42 63 8 213/4 171 15 .875 42 63 8 211 229 15 .875 42 63 8 21

1-1/2 345 15 .881 42 63 8 212 468 15 .896 42 63 8 363 702 15 .896 42 63 8 365 800 15 .907 33 48 14 37

135

1/2 105 10 .906 32 63 8 213/4 158 10 .906 32 63 8 211 210 10 .906 32 63 8 21

1-1/2 317 10 .911 32 63 8 212 423 10 .911 32 63 8 213 521 15 .892 42 63 8 215 800 15 .907 37 48 14 37

Controlled Flow Conveyor - CFC-BDLR - 200 HB-827 - 12/03

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Controlled Flow Conveyor - CFC-BDLR

Grove - Timing Belt Drive Table (OptionalNominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

150

1/2 95 10 .906 36 63 8 213/4 142 10 .906 36 63 8 211 189 10 .906 36 63 8 21

1-1/2 286 10 .911 36 63 8 212 381 10 .911 36 63 8 213 576 10 .918 36 63 8 365 800 10 .925 20 48 14 37

165

1/2 86 10 .906 40 63 8 213/4 129 10 .906 40 63 8 211 172 10 .906 40 63 8 21

1-1/2 258 10 .906 40 63 8 212 346 10 .911 40 63 8 213 523 10 .918 40 63 8 365 800 10 .925 30 48 14 37

180

1/2 80 7.5 .917 32 63 8 213/4 120 7.5 .917 32 63 8 211 160 7.5 .917 32 63 8 21

1-1/2 240 7.5 .917 32 63 8 212 321 7.5 .922 32 63 8 213 484 7.5 .927 32 63 8 365 800 10 .925 33 48 14 37

200

1/2 72 7.5 .917 36 63 8 213/4 108 7.5 .917 36 63 8 211 144 7.5 .917 36 63 8 21

1-1/2 216 7.5 .917 36 63 8 212 289 7.5 .922 36 63 8 213 436 7.5 .927 36 63 8 365 731 10 .933 36 63 8 37

7-1/2 800 .925 36 48 14 21

225

1/2 64 7.5 .917 40 63 8 213/4 96 7.5 .917 40 63 8 211 128 7.5 .917 40 63 8 21

1-1/2 192 7.5 .917 40 63 8 212 257 7.5 .922 40 63 8 213 357 7.5 .927 40 63 8 365 650 7.5 .933 40 63 8 37

7-1/2 800 10 .925 40 48 14 21

250

1/2 58 7.5 .917 45 63 8 213/4 86 7.5 .917 45 63 8 211 115 7.5 .917 45 63 8 21

1-1/2 173 7.5 .917 45 63 8 212 231 7.5 .922 45 63 8 213 349 7.5 .927 45 63 8 365 585 7.5 .933 42 63 8 37

7-1/2 800 7.5 .941 34 48 14 21

HB-827 - 12/03 Controlled Flow Conveyor - CFC-BDLR - 201

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Controlled Flow Conveyor - CFC-BDLRs

Grove - Timing Belt Drive Table (Optional)Nominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

275

1/2 53 5 .925 34 63 8 213/4 79 5 .925 34 63 8 211 106 5 .925 34 63 8 21

1-1/2 158 5 .925 34 63 8 212 211 5 .925 34 63 8 213 319 5 .933 34 63 8 215 512 5 .898 34 63 8 36

7-1/2 800 7.5 .941 37 48 14 37

300

1/2 48 5 .925 36 63 8 213/4 73 5 .925 36 63 8 211 97 5 .925 36 63 8 21

1-1/2 145 5 .925 36 63 8 212 193 5 .925 36 63 8 213 292 5 .933 36 63 8 215 469 7.5 .898 36 63 8 36

7-1/2 738 .941 38 45 14 37

325

1/2 45 5 .925 38 63 8 213/4 67 5 .925 38 63 8 211 89 5 .925 38 63 8 21

1-1/2 134 5 .925 38 63 8 212 179 5 .925 38 63 8 213 270 5 .933 38 63 8 215 433 5 .898 38 63 8 36

7-1/2 686 5 .948 30 48 14 37

350

1/2 41 5 .925 42 63 8 213/4 62 5 .925 42 63 8 211 83 5 .925 42 63 8 21

1-1/2 124 5 .925 42 63 8 212 166 5 .925 42 63 8 213 251 5 .933 42 63 8 215 402 5 .898 42 63 8 21

7-1/2 637 5 .948 42 63 8 36

375

1/2 39 5 .925 45 63 8 213/4 58 5 .925 45 63 8 211 77 5 .925 45 63 8 21

1-1/2 116 5 .925 45 63 8 212 155 5 .925 45 63 8 213 234 5 .933 45 63 8 215 375 5 .898 42 60 8 21

7-1/2 595 5 .948 42 60 8 36

Controlled Flow Conveyor - CFC-BDLR - 202 HB-827 - 12/03

Page 211: Live Roller Conveyor1. Flat Belt Driven Live Roller Transport Conveyor 2. Flat Belt Driven MP Accumulating Conveyor 3. V-Belt Driven Live Roller Conveyor 4. Controlled Flow Accumulating

Controlled Flow Conveyor - CFC-BDLR

Grove - Timing Belt Drive Table (Optional)Nominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

400

1/2 36 5 .925 45 60 8 213/4 54 5 .925 45 60 8 211 73 5 .925 45 60 8 21

1-1/2 109 5 .925 45 60 8 212 145 5 .925 45 60 8 213 219 5 .933 45 60 8 215 352 5 .898 45 60 8 21

7-1/2 557 5 .948 45 60 8 36

425

1/2 34 5 .925 45 56 8 213/4 51 5 .925 45 56 8 211 68 5 .925 45 56 8 21

1-1/2 102 5 .925 45 56 8 212 137 5 .925 45 56 8 213 206 5 .933 45 56 8 215 331 5 .898 45 56 8 21

7-1/2 525 5 .948 45 56 8 36

450

1/2 32 5 .925 48 56 8 213/4 48 5 .925 48 56 8 211 64 5 .925 48 56 8 21

1-1/2 97 5 .925 48 56 8 212 129 5 .925 48 56 8 213 195 5 .933 48 56 8 215 313 5 .898 48 56 8 21

7-1/2 496 5 .948 48 56 8 36

475

1/2 31 5 .925 45 50 8 213/4 46 5 .925 45 50 8 211 61 5 .925 45 50 8 21

1-1/2 92 5 .925 45 50 8 212 122 5 .925 45 50 8 213 185 5 .933 45 50 8 215 296 5 .898 45 50 8 21

7-1/2 469 5 .948 45 50 8 36

500

1/2 29 5 .925 38 40 8 213/4 44 5 .925 38 40 8 211 58 5 .925 38 40 8 21

1-1/2 87 5 .925 38 40 8 212 116 5 .925 38 40 8 213 175 5 .933 38 40 8 215 281 5 .898 38 40 8 21

7-1/2 446 5 .948 38 40 14 37

HB-827 - 12/03 Controlled Flow Conveyor - CFC-BDLR - 203

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Controlled Flow Conveyor - CFC-BDLRs

Dodge - #60 Chain Drive Table (Standard) Dodge - #60 Chain Drive Table (Standard) Nominal

Belt Speed (FPM)

Motor Effective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

No. of Teeth in Reducer Sprocket

Nominal Belt

speed (FPM

Motor Effective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

No. of Teeth in Reducer Sprocket

HP HP

30

0.5 342

50

.655

15

120

0.5 108

15

.828

18

0.75 513 .655 0.75 162 .828

1 715 .684 1 216 .828

45

0.5 229

40

.657

17

1.5 334 .853

0.75 362 .693 2 446 .853

1 500 .718 3 680 .867

1.5 750 .718

135

0.5 96

15

.828

2060

0.5 183

30

.699

17

0.75 144 .828

0.75 298 .761 1 192 .828

1 398 .761 1.5 297 .853

1.5 616 .786 2 396 .853

2 800 .786 3 604 .867

75

0.5 158

25

.755

18150

0.5 87

15

.828

22

0.75 237 .755 0.75 130 .828

1 338 .808 1 173 .828

1.5 507 .808 1.5 267 .853

2 675 .807 2 357 .853

90

0.5 137

20

.787

17

3 544 .867

0.75 206 .787

165

0.5 79

15

.828

23

1 293 .84 0.75 118 .828

1.5 439 .84 1 157 .828

2 579 .831 1.5 243 .853

3 800 .831 2 324 .853

105

0.5 124

15

.828

15

3 494 .867

0.75 185 .828

180

0.5 76

10

.870

17

1 247 .828 0.75 114 .870

1.5 382 .853 1 152 .870

2 509 .853 1.5 227 .870

3 800 .867 2 310 .891

3 466 .891

Controlled Flow Conveyor - CFC-BDLR - 204 HB-827 - 12/03

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Controlled Flow Conveyor - CFC-BDLR

Dodge - Timing Belt Drive Table (OptionalNominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

301/2 342 50 .655 36 63 8 213/4 513 50 .655 36 63 8 361 677 60 .648 33 48 14 37

45

1/2 229 40 .657 42 63 8 213/4 362 40 .693 42 63 8 211 500 40 .718 42 63 8 36

1-1/2 715 50 .684 40 48 14 37

60

1/2 197 25 .755 36 63 8 213/4 296 25 .755 36 63 8 211 422 25 .808 36 63 8 21

1-1/2 633 25 .808 36 63 8 362 800 30 .786 34 48 14 37

75

1/2 164 20 .787 36 63 8 213/4 247 20 .787 36 63 8 211 351 20 .840 36 63 8 21

1-1/2 527 20 .840 36 63 8 362 695 20 .831 36 63 8 363 800 20 .831 28 48 14 37

90

1/2 144 15 .828 32 63 8 213/4 216 15 .828 32 63 8 211 268 15 .828 32 63 8 21

1-1/2 446 15 .853 32 63 8 212 579 20 .831 42 60 8 363 800 20 .831 33 48 14 37

105

1/2 124 15 .828 38 63 8 213/4 185 15 .828 38 63 8 211 247 15 .828 38 63 8 21

1-1/2 382 15 .853 38 63 8 212 509 15 .853 38 63 8 363 744 20 .831 38 48 14 37

120

1/2 108 15 .828 42 63 8 213/4 162 15 .828 42 63 8 211 216 15 .828 42 63 8 21

1-1/2 334 15 .853 42 63 8 212 446 15 .853 42 63 8 213 680 15 .867 42 63 8 36

135

1/2 101 10 .870 32 63 8 213/4 152 10 .870 32 63 8 211 202 10 .870 32 63 8 21

1-1/2 303 10 .870 32 63 8 212 414 10 .891 32 63 8 213 604 15 .867 42 56 8 36

HB-827 - 12/03 Controlled Flow Conveyor - CFC-BDLR - 205

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Controlled Flow Conveyor - CFC-BDLRs

Dodge - Timing Belt Drive Table (Optional)Nominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

150

1/2 91 10 .870 36 63 8 213/4 136 10 .870 36 63 8 211 182 10 .870 36 63 8 21

1-1/2 273 10 .870 36 63 8 212 372 10 .891 36 63 8 213 559 10 .891 36 63 8 365 800 10 .902 28 48 14 37

165

1/2 83 10 .870 40 63 8 213/4 124 10 .870 40 63 8 211 165 10 .870 40 63 8 21

1-1/2 248 10 .870 40 63 8 212 339 10 .891 40 63 8 213 508 10 .891 40 63 14 365 800 10 .902 30 48 8 37

180

1/2 77 7.5 .888 32 63 8 213/4 116 7.5 .888 32 63 8 211 155 7.5 .888 32 63 8 21

1-1/2 232 7.5 .888 32 63 8 212 316 7.5 .906 32 63 8 213 473 7.5 .906 32 63 8 365 800 10 .902 33 48 14 37

200

1/2 70 7.5 .888 36 63 8 213/4 104 7.5 .888 36 63 8 211 139 7.5 .888 36 63 8 21

1-1/2 209 7.5 .888 36 63 8 212 284 7.5 .906 36 63 8 213 426 7.5 .906 36 63 8 215 707 10 .902 36 48 14 37

225

1/2 62 7.5 .888 40 63 8 213/4 93 7.5 .888 40 63 8 211 124 7.5 .888 40 63 8 21

1-1/2 186 7.5 .888 40 63 8 212 252 7.5 .906 40 63 8 213 379 7.5 .906 40 63 8 215 628 10 .902 40 45 14 37

250

1/2 56 7.5 .888 45 63 8 213/4 84 7.5 .888 45 63 8 211 111 7.5 .888 45 63 8 21

1-1/2 167 7.5 .888 45 63 8 212 227 7.5 .906 45 63 8 213 341 7.5 .906 45 63 8 215 566 10 .902 38 40 14 37

Controlled Flow Conveyor - CFC-BDLR - 206 HB-827 - 12/03

Page 215: Live Roller Conveyor1. Flat Belt Driven Live Roller Transport Conveyor 2. Flat Belt Driven MP Accumulating Conveyor 3. V-Belt Driven Live Roller Conveyor 4. Controlled Flow Accumulating

Controlled Flow Conveyor - CFC-BDLR

Dodge - Timing Belt Drive Table (OptionalNominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

275

1/2 52 5 .916 34 63 8 213/4 78 5 .916 34 63 8 211 104 5 .916 34 63 8 21

1-1/2 157 5 .916 34 63 8 212 209 5 .916 34 63 8 213 315 5 .922 34 63 8 215 530 5 .929 34 63 14 36

300

1/2 48 5 .916 36 63 8 213/4 72 5 .916 36 63 8 211 96 5 .916 36 63 8 21

1-1/2 144 5 .916 36 63 8 212 191 5 .916 36 63 8 213 289 5 .922 36 63 8 215 485 5 .929 36 63 8 36

325

1/2 44 5 .916 38 63 8 213/4 66 5 .916 38 63 8 211 88 5 .916 38 63 8 21

1-1/2 133 5 .916 38 63 8 212 177 5 .916 38 63 8 213 267 5 .922 38 63 8 215 405 5 .929 38 63 8 36

350

1/2 41 5 .916 42 63 8 213/4 62 5 .916 42 63 8 211 82 5 .916 42 63 8 21

1-1/2 123 5 .916 42 63 8 212 164 5 .916 42 63 8 213 248 5 .922 42 63 8 215 416 5 .929 42 63 8 36

375

1/2 38 5 .916 45 63 8 213/4 57 5 .916 45 63 8 211 77 5 .916 45 63 8 21

1-1/2 115 5 .916 45 63 8 212 153 5 .916 45 63 8 213 231 5 .922 45 63 8 215 388 5 .929 42 60 8 36

HB-827 - 12/03 Controlled Flow Conveyor - CFC-BDLR - 207

Page 216: Live Roller Conveyor1. Flat Belt Driven Live Roller Transport Conveyor 2. Flat Belt Driven MP Accumulating Conveyor 3. V-Belt Driven Live Roller Conveyor 4. Controlled Flow Accumulating

Controlled Flow Conveyor - CFC-BDLRs

Dodge - Timing Belt Drive Table (OptionalNominal Belt

Speed (FPM)

MotorEffective Belt

Pull (lb.)Reducer

Gear RatioReducer Efficiency

Reducer Sprocket No.

Teeth

Pulley Sprocket No.

Teeth

Drive Belt

HP Belt Pitch (mm)

Belt Width (mm)

400

1/2 36 5 .916 45 60 8 213/4 54 5 .916 45 60 8 211 72 5 .916 45 60 8 21

1-1/2 108 5 .916 45 60 8 212 144 5 .916 45 60 8 213 217 5 .922 45 60 8 215 364 5 .929 45 60 8 36

425

1/2 34 5 .916 45 56 8 213/4 51 5 .916 45 56 8 211 68 5 .916 45 56 8 21

1-1/2 101 5 .916 45 56 8 212 135 5 .916 45 56 8 213 204 5 .922 45 56 8 215 343 5 .929 45 56 8 36

450

1/2 32 5 .916 48 56 8 213/4 48 5 .916 48 56 8 211 64 5 .916 48 56 8 21

1-1/2 96 5 .916 48 56 8 212 128 5 .916 48 56 8 213 193 5 .922 48 56 8 215 324 5 .929 48 56 8 21

475

1/2 30 5 .916 45 50 8 213/4 45 5 .916 45 50 8 211 60 5 .916 45 50 8 21

1-1/2 91 5 .916 45 50 8 212 121 5 .916 45 50 8 213 183 5 .922 45 50 8 215 307 5 .929 45 50 8 36

500

1/2 29 5 .916 38 40 8 213/4 43 5 .916 38 40 8 211 57 5 .916 38 40 8 21

1-1/2 86 5 .916 38 40 8 212 115 5 .916 38 40 8 213 173 5 .922 38 40 8 215 291 5 .929 38 40 8 36

Controlled Flow Conveyor - CFC-BDLR - 208 HB-827 - 12/03

Page 217: Live Roller Conveyor1. Flat Belt Driven Live Roller Transport Conveyor 2. Flat Belt Driven MP Accumulating Conveyor 3. V-Belt Driven Live Roller Conveyor 4. Controlled Flow Accumulating

Controlled Flow Conveyor - CFC-BDLR

C1717 and C1718 End DrivesC1717 End Drive with LBDLR Spring Loaded RollersC1718 End Drive with BDLR Pop-Out Rollers

Note: Please list options

HOW TO ORDER

Quantity Code No. W Speed HP Voltage Options

1 C1717 21” 70 3/4 230 NT

Standard Options for How To Order Call Up1 Opposite hand for location of motor/reducer OPP2 Regreaseable Bearings RG3 Lagged Pulley LP4 Without Take-Up NT5 Timing Belt TB

CAUTION: For units installed in areas that are accessible to personnel, pop-out roller construction is REQUIRED in order to help avoid serious personal injury. For units installed overhead or inaccessible to personnel, spring loaded roller construction is REQUIRED in order to help avoid serious personal injury. In addition, safety catch nets and safety guard protection MUST be provided in the event rollers are caused to pop out.Mathews Conveyor will not be responsible for injuries resulting from customer’s failure to obtain the equipment and accessories described here.

HB-827 - 12/03 Controlled Flow Conveyor - CFC-BDLR - 209

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Controlled Flow Conveyor - CFC-BDLRs

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.

CAPACITY Standard - 400# effective belt pull.

DRIVE Standard - Furnished as shown for position of motor/reducer, unless specified “opposite hand”. #50 chain drive available 1/2 HP through 3 HP. The drive chain is totally enclosed for safety. 5.5” of take-up adjustment provided. It is recommended that this drive be used for single direction application and placed at the infeed end of the conveyor.Option - Available without take-up (NT). See table for recommended maximum lengths without take-up (assumes nominal take-up in end roller unit). Timing belt (TB) drive available 1/2 HP through 5 HP.

SPEED Standard - 70 FPM nominal with 58 RPM reducer. Reducer has a 19 tooth sprocket, pulley has a 19 tooth sprocket.Option - See Motor/Reducer Selection Table on the next page. For speeds other than 70 FPM, the reducer RPM and sprocket combination must be specified under Options on How To Order.

PULLEY Standard - 4” dia. crowned pulley with pre-lubricated outboard flanged block bearings and 1-3/16” dia. shaft.Option - Lagged pulley is available.

BELT Standard - Belt length required is 66” with take-up roller or 50” without take-up.

BEARINGS Standard - All bearings are greased packed.

Controlled Flow Conveyor - CFC-BDLR - 210 HB-827 - 12/03

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Controlled Flow Conveyor - CFC-BDLR

Note: All reducer sprockets have hardened teeth.

#50 Chain Drive Table (Standard) #50 Chain Drive Table (Standard)Nominal

Belt Speed (FPM)

Motor Effective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

No. of Teeth in Reducer Sprocket

Nominal Belt

speed (FPM

Motor Effective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

No. of Teeth in Reducer Sprocket

HP Frame HP Frame

330.5

56C342

50:1.719

17

110

0.5

56C

125

15:1

.876

17

.075 400 .713 0.75 187 .876

400.5

56C288

40:1.736

171 250 .876

0.75 400 .736 1.5 374 .876

50

0.5

56C

248

30:1

.791

17

2 400 .882

0.75 372 .791

135

0.5

56C

102

15:1

.876

21

1 400 .797 0.75 153 .876

60

0.5

56C

207

30:1

.791

19

1 203 .876

0.75 310 .791 1.5 305 .876

1 400 .797 2 400 .882

70

0.5

56C

177

30:1

.791

22

155

0.5

56C

92

10:1

.910

16

0.75 266 .791 0.75 138 .910

1 357 .797 1 184 .910

1.5 400 .827 1.5 276 .910

80

0.5

56C

166

20:1

.846

17

2 368 .910

0.75 249 .846 3 182TC 400 .916

1 332 .846

175

0.5

56C

82

10:1

.910

18

1.5 400 .853 0.75 122 .910

90

0.5

56C

147

20:1

.846

19

1 163 .910

0.75 221 .846 1.5 245 .910

1 295 .846 2 326 .910

1.5 400 .853 3 182TC 400 .916

Maximum Recommended Conveyor Length With “NT” Option

Between Frames (W) 15” W 21” W 27” W 33” W 39” W

Length 13’-0” 20’-0” 28’-0” 33’-0” 38’-0”

HB-827 - 12/03 Controlled Flow Conveyor - CFC-BDLR - 211

Page 220: Live Roller Conveyor1. Flat Belt Driven Live Roller Transport Conveyor 2. Flat Belt Driven MP Accumulating Conveyor 3. V-Belt Driven Live Roller Conveyor 4. Controlled Flow Accumulating

Controlled Flow Conveyor - CFC-BDLRs

Timing Belt Drive Table (Optional)Nominal

Belt Speed (FPM)

MotorEffective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

Reducer Sprocket No. Teeth

Pulley Sprocket No. Teeth

Drive Belt

HP Frame Belt Pitch (mm)

Belt Width (mm)

331/2

56C356 40 .750 32 48 8 35

3/4 400 40 .750 32 48 8 35

401/2

56C310 30 .791 32 48 8 35

3/4 400 30 .797 32 48 8 35

501/2

56C259 25 .826 34 48 8 35

3/4 390 25 .829 34 48 8 351 400 25 .829 34 48 8 35

601/2

56C221 20 .846 32 48 8 35

3/4 332 20 .846 32 48 8 351 400 20 .853 32 48 8 35

70

1/2

56C

189 20 .846 32 40 8 353/4 284 20 .846 32 40 8 351 382 20 .853 32 40 8 35

1-1/2 400 20 .853 32 40 8 35

80

1/2

56C

172 15 .876 32 48 8 353/4 257 15 .876 32 48 8 351 343 15 .876 32 48 8 35

1-1/2 400 15 .882 32 48 8 35

90

1/2

56C

153 15 .876 34 44 8 353/4 229 15 .876 34 44 8 351 305 15 .876 34 44 8 35

1-1/2 400 15 .882 34 44 8 35

110

1/2

56C

125 15 .876 32 36 8 353/4 187 15 .876 32 36 8 351 250 15 .876 32 36 8 35

1-1/2 383 15 .897 32 36 8 352 400 15 .897 32 36 8 35

135

1/2

56C

106 10 .910 34 44 8 353/4 158 10 .910 34 44 8 351 211 10 .910 34 44 8 35

1-1/2 317 10 .910 34 44 8 352 400 10 .912 34 44 8 35

155

1/2

56C

92 10 .910 32 38 8 353/4 138 10 .910 32 38 8 351 184 10 .910 32 38 8 35

1-1/2 276 10 .910 32 38 8 352 369 10 .910 32 38 8 353 182TC 400 10 .916 32 38 8 35

Controlled Flow Conveyor - CFC-BDLR - 212 HB-827 - 12/03

Page 221: Live Roller Conveyor1. Flat Belt Driven Live Roller Transport Conveyor 2. Flat Belt Driven MP Accumulating Conveyor 3. V-Belt Driven Live Roller Conveyor 4. Controlled Flow Accumulating

Controlled Flow Conveyor - CFC-BDLR

Timing Belt Drive Table (Optional)Nominal

Belt Speed (FPM)

MotorEffective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

Reducer Sprocket No. Teeth

Pulley Sprocket No. Teeth

Drive Belt

HP Frame Belt Pitch (mm)

Belt Width (mm)

175

1/2

56C

82 7.5 .918 32 44 8 353/4 123 7.5 .918 32 44 8 351 164 7.5 .918 32 44 8 35

1-1/2 247 7.5 .918 32 44 8 352 331 7.5 .923 32 44 8 353 182TC 400 7.5 .927 32 44 8 35

200

1/2

56C

72 7.5 .918 32 38 8 353/4 108 7.5 .918 32 38 8 351 144 7.5 .918 32 38 8 35

1-1/2 216 7.5 .918 32 38 8 352 289 7.5 .923 32 38 8 353 182TC 400 7.5 .927 32 38 8 35

225

1/2

56C

64 7.5 .918 44 48 8 353/4 96 7.5 .918 44 48 8 351 128 7.5 .918 44 48 8 35

1-1/2 192 7.5 .918 44 48 8 352 256 7.5 .918 44 48 8 353 182TC 387 7.5 .927 44 48 8 35

250

1/2

56C

58 5 .928 34 48 8 353/4 87 5 .928 34 48 8 351 116 5 .928 34 48 8 35

1-1/2 175 5 .928 34 48 8 352 233 5 .928 34 48 8 353 182TC 353 5 .939 34 48 8 355 184TC 400 5 .939 34 48 8 35

275

1/2

56C

53 5 .928 34 44 8 353/4 79 5 .928 34 44 8 351 106 5 .928 34 44 8 35

1-1/2 159 5 .928 34 44 8 352 212 5 .928 34 44 8 353 182TC 321 5 .939 34 44 8 355 184TC 400 5 .939 34 44 8 42

300

1/2

56C

48 5 .928 32 38 8 353/4 73 5 .928 32 38 8 351 97 5 .928 32 38 8 35

1-1/2 145 5 .928 32 38 8 352 194 5 .928 32 38 8 353 182TC 294 5 .939 32 38 8 355 184TC 400 5 .939 32 38 8 35

HB-827 - 12/03 Controlled Flow Conveyor - CFC-BDLR - 213

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Controlled Flow Conveyor - CFC-BDLRs

Timing Belt Drive Table (Optional)Nominal

Belt Speed (FPM)

MotorEffective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

Reducer Sprocket No. Teeth

Pulley Sprocket No. Teeth

Drive Belt

HP Frame Belt Pitch (mm)

Belt Width (mm)

325

1/2

56C

45 5 .928 34 38 8 353/4 67 5 .928 34 38 8 351 90 5 .928 34 38 8 35

1-1/2 134 5 .928 34 38 8 352 179 5 .928 34 38 8 353 182TC 272 5 .939 34 38 8 355 184TC 400 5 .939 34 38 8 35

350

1/2

56C

42 5 .928 38 38 8 353/4 62 5 .928 38 38 8 351 83 5 .928 38 38 8 35

1-1/2 125 5 .928 38 38 8 352 166 5 .928 38 38 8 353 182TC 252 5 .939 38 38 8 355 184TC 400 5 .939 38 38 8 35

375

1/2

56C

39 5 .928 40 38 8 353/4 58 5 .928 40 38 8 351 78 5 .928 40 38 8 35

1-1/2 116 5 .928 40 38 8 352 155 5 .928 40 38 8 353 182TC 236 5 .939 40 38 8 355 184TC 393 5 .939 40 38 8 35

400

1/2

56C

36 5 .928 44 40 8 353/4 55 5 .928 44 40 8 351 73 5 .928 44 40 8 35

1-1/2 109 5 .928 44 40 8 352 145 5 .928 44 40 8 353 182TC 221 5 .939 44 40 8 355 184TC 368 5 .939 44 40 8 35

Controlled Flow Conveyor - CFC-BDLR - 214 HB-827 - 12/03

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Controlled Flow Conveyor - CFC-BDLR

C1722 and C1723 - Low Profile End DrivesC1722 Low Profile End Drive with BDLR Spring Loaded RollersC1723 Low Profile End Drive with BDLR Pop-Out Rollers

Note: Please list options

HOW TO ORDER

Quantity Code No. W Speed HP Voltage Options

1 C1722 21” 70 3/4 230 NT

Standard Options for How To Order Call Up1 Opposite hand for location of motor/reducer OPP2 Regreaseable Bearings RG3 Lagged Pulley LP4 Without Take-Up NT5 Timing Belt Drive TB

CAUTION: For units installed in areas that are accessible to personnel, pop-out roller construction is REQUIRED in order to help avoid serious personal injury. For units installed overhead or inaccessible to personnel, spring loaded roller construction is REQUIRED in order to help avoid serious personal injury. In addition, safety catch nets and safety guard protection MUST be provided in the event rollers are caused to pop out.Mathews Conveyor will not be responsible for injuries resulting from customer’s failure to obtain the equipment and accessories described here.

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Controlled Flow Conveyor - CFC-BDLRs

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.

CAPACITY Standard - 400# effective belt pull.

DRIVE Standard - Furnished as shown for position of motor/reducer, unless specified “opposite hand”. #50 chain drive available 1/2 HP through 3 HP. The drive chain is totally enclosed for safety. 5.5” of take-up adjustment provided. It is recommended that this drive be used for single direction application and placed at the infeed end of the conveyor.Option - Available without take-up (NT). See table for recommended maximum lengths without take-up (assumes nominal take-up in end roller unit). Timing belt (TB) drive available 1/2 HP through 5 HP.

SPEED Standard - 70 FPM nominal with 90 RPM reducer. Reducer has a 15 tooth sprocket, pulley has a 19 tooth sprocket.Option - See Motor/Reducer Selection Table on the next page. For speeds other than 70 FPM, the reducer RPM and sprocket combination must be specified under Options on How To Order.

PULLEY Standard - 4” dia. crowned pulley with pre-lubricated outboard flanged block bearings and 1-3/16” dia. shaft.Option - Lagged pulley is available.

BELT Standard - Belt length required is 66” with take-up roller or 50” without take-up.

BEARINGS Standard - All bearings are greased packed.

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Controlled Flow Conveyor - CFC-BDLR

Note: All reducer sprockets have hardened teeth.

#50 Chain Drive Table (Standard) #50 Chain Drive Table (Standard)Nominal

Belt Speed (FPM)

Motor Effective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

No. of Teeth in Reducer Sprocket

Nominal Belt

speed (FPM

Motor Effective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

No. of Teeth in Reducer Sprocket

HP Frame HP Frame

330.5

56C342

50:1.719

17

110

0.5

56C

125

15:1

.876

17

.075 400 .713 0.75 187 .876

400.5

56C288

40:1.736

171 250 .876

0.75 400 .736 1.5 374 .876

50

0.5

56C

248

30:1

.791

17

2 400 .882

0.75 372 .791

135

0.5

56C

102

15:1

.876

21

1 400 .797 0.75 153 .876

60

0.5

56C

207

30:1

.791

19

1 203 .876

0.75 310 .791 1.5 305 .876

1 400 .797 2 400 .882

70

0.5

56C

177

30:1

.791

22

155

0.5

56C

92

10:1

.910

16

0.75 266 .791 0.75 138 .910

1 357 .797 1 184 .910

1.5 400 .827 1.5 276 .910

80

0.5

56C

166

20:1

.846

17

2 368 .910

0.75 249 .846 3 182TC 400 .,916

1 332 .846

175

0.5

56C

82

10:1

.910

18

1.5 400 .853 0.75 122 .910

90

0.5

56C

147

20:1

.846

19

1 163 .910

0.75 221 .846 1.5 245 .910

1 295 .846 2 326 .910

1.5 400 .853 3 182TC 400 .916

Maximum Recommended Conveyor Length With “NT” Option

Between Frames (W) 15” W 21” W 27” W 33” W 39” W

Length 13’-0” 20’-0” 28’-0” 33’-0” 38’-0”

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Controlled Flow Conveyor - CFC-BDLRs

Timing Belt Drive Table (Optional)Nominal

Belt Speed (FPM)

MotorEffective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

Reducer Sprocket No. Teeth

Pulley Sprocket No. Teeth

Drive Belt

HP Frame Belt Pitch (mm)

Belt Width (mm)

331/2

56C356 40 .750 32 48 8 35

3/4 400 40 .750 32 48 8 35

401/2

56C310 30 .791 32 48 8 35

3/4 400 30 .797 32 48 8 35

501/2

56C259 25 .826 34 48 8 35

3/4 390 25 .829 34 48 8 351 400 25 .829 34 48 8 35

601/2

56C221 20 .846 32 48 8 35

3/4 332 20 .846 32 48 8 351 400 20 .853 32 48 8 35

70

1/2

56C

189 20 .846 32 40 8 353/4 284 20 .846 32 40 8 351 382 20 .853 32 40 8 35

1-1/2 400 20 .853 32 40 8 35

80

1/2

56C

172 15 .876 32 48 8 353/4 257 15 .876 32 48 8 351 343 15 .876 32 48 8 35

1-1/2 400 15 .882 32 48 8 35

90

1/2

56C

153 15 .876 34 44 8 353/4 229 15 .876 34 44 8 351 305 15 .876 34 44 8 35

1-1/2 400 15 .882 34 44 8 35

110

1/2

56C

125 15 .876 32 36 8 353/4 187 15 .876 32 36 8 351 250 15 .876 32 36 8 35

1-1/2 383 15 .897 32 36 8 352 400 15 .897 32 36 8 35

135

1/2

56C

106 10 .910 34 44 8 353/4 158 10 .910 34 44 8 351 211 10 .910 34 44 8 35

1-1/2 317 10 .910 34 44 8 352 400 10 .912 34 44 8 35

155

1/2

56C

92 10 .910 32 38 8 353/4 138 10 .910 32 38 8 351 184 10 .910 32 38 8 35

1-1/2 276 10 .910 32 38 8 352 369 10 .910 32 38 8 353 182TC 400 10 .916 32 38 8 35

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Controlled Flow Conveyor - CFC-BDLR

Timing Belt Drive Table (Optional)Nominal

Belt Speed (FPM)

MotorEffective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

Reducer Sprocket No. Teeth

Pulley Sprocket No. Teeth

Drive Belt

HP Frame Belt Pitch (mm)

Belt Width (mm)

175

1/2

56C

82 7.5 .918 32 44 8 353/4 123 7.5 .918 32 44 8 351 164 7.5 .918 32 44 8 35

1-1/2 247 7.5 .918 32 44 8 352 331 7.5 .923 32 44 8 353 182TC 400 7.5 .927 32 44 8 35

200

1/2

56C

72 7.5 .918 32 38 8 353/4 108 7.5 .918 32 38 8 351 144 7.5 .918 32 38 8 35

1-1/2 216 7.5 .918 32 38 8 352 289 7.5 .923 32 38 8 353 182TC 400 7.5 .927 32 38 8 35

225

1/2

56C

64 7.5 .918 44 48 8 353/4 96 7.5 .918 44 48 8 351 128 7.5 .918 44 48 8 35

1-1/2 192 7.5 .918 44 48 8 352 256 7.5 .918 44 48 8 353 182TC 387 7.5 .935 44 48 8 35

250

1/2

56C

58 5 .928 34 48 8 353/4 87 5 .928 34 48 8 351 116 5 .928 34 48 8 35

1-1/2 175 5 .928 34 48 8 352 233 5 .928 34 48 8 353 182TC 353 5 .935 34 48 8 355 184TC 400 5 .939 34 48 8 42

275

1/2

56C

53 5 .928 34 44 8 353/4 79 5 .928 34 44 8 351 106 5 .928 34 44 8 35

1-1/2 159 5 .928 34 44 8 352 212 5 .928 34 44 8 353 182TC 321 5 .935 34 44 8 355 184TC 400 5 .939 34 44 8 35

300

1/2

56C

48 5 .928 32 38 8 353/4 73 5 .928 32 38 8 351 97 5 .928 32 38 8 35

1-1/2 145 5 .928 32 38 8 352 194 5 .928 32 38 8 353 182TC 294 5 .935 32 38 8 355 184TC 400 5 .939 32 38 8 35

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Controlled Flow Conveyor - CFC-BDLRs

Timing Belt Drive Table (Optional)Nominal

Belt Speed (FPM)

MotorEffective Belt Pull

(lb.)

Reducer Gear Ratio

Reducer Efficiency

Reducer Sprocket No. Teeth

Pulley Sprocket No. Teeth

Drive Belt

HP Frame Belt Pitch (mm)

Belt Width (mm)

325

1/2

56C

45 5 .928 34 38 8 353/4 67 5 .928 34 38 8 351 90 5 .928 34 38 8 35

1-1/2 134 5 .928 34 38 8 352 179 5 .928 34 38 8 353 182TC 272 5 .935 34 38 8 355 184TC 400 5 .939 34 38 8 35

350

1/2

56C

42 5 .928 38 38 8 353/4 62 5 .928 38 38 8 351 83 5 .928 38 38 8 35

1-1/2 125 5 .928 38 38 8 352 166 5 .928 38 38 8 353 182TC 252 5 .935 38 38 8 355 184TC 400 5 .939 38 38 8 35

375

1/2

56C

39 5 .928 40 38 8 353/4 58 5 .928 40 38 8 351 78 5 .928 40 38 8 35

1-1/2 116 5 .928 40 38 8 352 155 5 .928 40 38 8 353 182TC 236 5 .935 40 38 8 355 184TC 393 5 .939 40 38 8 35

400

1/2

56C

36 5 .928 44 40 8 353/4 55 5 .928 44 40 8 351 73 5 .928 44 40 8 35

1-1/2 109 5 .928 44 40 8 352 145 5 .928 44 40 8 353 182TC 221 5 .935 44 40 8 355 184TC 368 5 .939 44 40 8 35

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Controlled Flow Conveyor - CFC-BDLR

Conveyor Tread Sections - CFC-BDLR (Mechanical Sensors) - Flat Belt DriveAll of the following are available with Spring Loaded or Pop-Out Roller Construction

C1602 - 3” Roller Centers, 24” Zones, Single SensorC1603 - 3” Roller Centers, 30” zones, Single SensorC1604 - 3” Roller Centers, 30” Zones, Dual SensorsC1605 - 4-1/2” Roller Centers, 30’ Zones, Single SensorC1606 - 4-1/2” roller Centers, 30’ Zones, Dual Sensors.

Note: Please list options

HOW TO ORDER

Quantity Model No. W Length Axle type ReleaseMode Options

1 C1603 21” 120” Pop-Out SEQ REL B1270

Release Mode Options (Select One Only) Call Up1 Sequential Entrance Section SEQENT2 Sequential Intermediate Section SEQINT3 Sequential Release Section SEQREL4 Train Entrance Section TRENT5 Train Intermediate Section TRINT6 Train Release Section TRREL7 High Output Sequential Entrance Section HOSENT8 High Output Sequential Intermediate Section HOSINT9 High Output Sequential Release Section HOSREL

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Controlled Flow Conveyor - CFC-BDLRs

CAUTION: For units installed in areas that are accessible to personnel, pop-out roller construction is REQUIRED in order to help avoid serious personal injury. For units installed overhead or inaccessible to personnel, spring loaded roller construction is REQUIRED in order to help avoid serious personal injury. In addition, safety catch nets and safety guard protection MUST be provided in the event rollers are caused to pop out.Mathews Conveyor will not be responsible for injuries resulting from customer’s failure to obtain the equipment and accessories described here.

FRAME Standard - 7” x 1-1/2” x .120” (11 ga.) formed steel channel with welded butt couplings.

WIDTHS Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.

ZONE LENGTHS Standard - 24” or 30” zones available.

RELEASE MODE Standard - Sequential.Option - Train or High Output Sequential.

SECTION LENGTHS Standard - 10’0” section.Option - Available in multiples of zone length only.

ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel with B1020-2 grease packed bearings and 7/16” hex axles. Available in spring loaded or pop-out construction.Option - High Speed Bearings (B1270).

CAPACITY Standard - 100# per foot.

BELT Standard - Belt length required is twice the conveyor section length.

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Controlled Flow Conveyor - CFC-BDLR

PE-CFC-BDLR (Photoeye Sensors) - Flat Belt Drive - Conveyor Tread Sections All of the following are available with Spring Loaded or Pop-Out Roller Construction

C1650 - 3” Roller Centers, 30’ ZonesC1651 - 3” Roller Centers, 24” Zones

Note: Please list options

HOW TO ORDER

Quantity Model No. W Length Axle type ReleaseMode Options

1 C1650 21” 120” Pop-Out SEQ REL B1270

Release Mode Options (Select One Only) Call Up1 Sequential Entrance Section SEQENT2 Sequential Intermediate Section SEQINT3 Sequential Release Section SEQREL4 Train Entrance Section TRENT5 Train Intermediate Section TRINT6 Train Release Section TRREL7 High Output Sequential Entrance Section HOSENT8 High Output Sequential Intermediate Section HOSINT9 High Output Sequential Release Section HOSREL

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Controlled Flow Conveyor - CFC-BDLRs

CAUTION: For units installed in areas that are accessible to personnel, pop-out roller construction is REQUIRED in order to help avoid serious personal injury. For units installed overhead or inaccessible to personnel, spring loaded roller construction is REQUIRED in order to help avoid serious personal injury. In addition, safety catch nets and safety guard protection MUST be provided in the event rollers are caused to pop out.Mathews Conveyor will not be responsible for injuries resulting from customer’s failure to obtain the equipment and accessories described here.

FRAME Standard - 7” x 1-1/2” x .120” (11 ga.) formed steel channel with welded butt couplings.

WIDTHS Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.

ZONE LENGTHS Standard - 24” or 30” zones available.

RELEASE MODE Standard - Sequential.Option - Train or High Output Sequential.

SECTION LENGTHS Standard - 10’0” section.Option - Available in multiples of zone length only.

ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel with B1020-2 grease packed bearings and 7/16” hex axles. Available in spring loaded or pop-out construction.Option - High Speed Bearings (B1270).

CAPACITY Standard - 100# per foot.

BELT Standard - Belt length required is twice the conveyor section length.

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Controlled Flow Conveyor - CFC-BDLR

C1610 (SL) and C1611 (PO) - End Rollers - Flat Belt DriveC1610 - with Spring Loaded RollersC1611 - with Pop-Out Rollers

Note: Please list options

HOW TO ORDER

Quantity Model No. W Options

1 C1610 21” ---

HB827FKI091a

CAUTION: For units installed in areas that are accessible to personnel, pop-out roller construction is REQUIRED in order to help avoid serious personal injury. For units installed overhead or inaccessible to personnel, spring loaded roller construction is REQUIRED in order to help avoid serious personal injury. In addition, safety catch nets and safety guard protection MUST be provided in the event rollers are caused to pop out.Mathews Conveyor will not be responsible for injuries resulting from customer’s failure to obtain the equipment and accessories described here.

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Controlled Flow Conveyor - CFC-BDLRs

CONVEYOR WIDTH Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.

CAPACITY Standard - 900# effective belt pull.

CARRYING AND PRESSURE ROLLERS

Standard - 1.90” dia x .065” (16 ga.) steel rollers with B1020-2 grease packed bearings and 7/16” hex axles.Option - High speed bearings (B1270).

BELT Standard - Belt length required is 23”.

BEARINGS Option - Regreasable 1-1/16” hex end roller bearings are optional (add “RG” on How To Order).

COUPLINGS Standard - Welded butt couplings.

Controlled Flow Conveyor - CFC-BDLR - 226 HB-827 - 12/03

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Supports

SupportsC691 Caster Support BaseFor Use with C1231 Supports

Note: Nominal Support Height does not include caster height.

HOW TO ORDER

Quantity Model No. Support W

NominalSupoort Height

CasterType Style Options

2 C691 C1231 21” 23” 5” Swivel 2 Floor Lock

Load Rating - 600 lbs. (gross).

5” diameter swivel or rigid caster.

Floor lock is optional. Available only on 15” W and wider.

Available as shown (Style 2) or turned 90° (Style 1).

Caster tire is “Atlasite” or comparable.

Minimum standard height is 11-1/2”.

Maximum standard height is 47”.

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Supports

C691 - V-Groove Caster Support Base

Note: Nominal Support Height does not include caster height.

General Notes:1. To determine nominal height of support required, subtract caster accessory height and frame rail

height from overall elevation to top of rollers.2. Support fee are welded to caster accessory frame.

HOW TO ORDER

Quantity Model No. Support W

NominalSupoort Height

CasterType Style Options

2 C691 C1231 21” 23” 4” 2 Floor Lock

Load Rating - 1200 lbs. (gross).

4” diameter rigid caster only.

Floor lock optional. Available only on 15” W and wider.

Available as shown (Style 2) or turned 90° (Style 1).

Minimum standard height is 11-1/2”.

Maximum standard height is 47”.

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Supports

C1230 - Single Leg Floor Support - 750 Pound CapacityC1231 - Floor Support - 1500 Pound Capacity

C1230 Support - For use with V-Belt and Line Shaft Conveyor CurvesC1231 Support - For use with Flat Belt Driven Live Roller, MP, Controlled Flow, Line Shaft, and V-BeltConveyors.

*SL denotes single leg.

HOW TO ORDER

Description Quantity Model No. W Nominal Height

Knee Brace(if required)

Single Leg 1 C1230 SL* 28” KB

Double Leg 1 C1231 21” 34” KB

3 Rail 3 3C1231 33” 16” No

Nominal Height -1/8” Nominal Height 5-1/2”

Nominal Height 7-3/4”, ± 2-1/4” Adjustment Nomineal Heights 11-1/2” and 13”

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Supports

HB827FKI096a

HB827FKI097a

To Add Cross-membersFor 3 Rail Use, Add Prefix 3To Code Number onHow To Order

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Supports

Standard widths 6” to 51” Between Frames in 3” increments.

Heights range up to 124” maximum.

Use (1) 3/8” diameter anchor bolt per support foot.

Sway bracing standard above 72” nominal height.

OPTIONS Knee braces are available for supports with a nominal height over 16”. (Add “KB” on How To Order.)For single leg supports, specify C1230 floor support on How To Order. Single leg support has a maximum capacity of 750 pounds.

SUPPORT SELECTION TableNominalHeight Minimum Height Maximum Height Cross Brace Adjustment

2-1/8” 5/8” 3-5/8” 0 3”5-1/2” 4” 7” 1 3”7-3/4” 5-1/2” 10” 1 4-1/2”11-1/2” 10” 13” 1 3

13” 11-1/2” 14-1/2” 1 316” 13” 19” 1 6”19” 16” 22” 1 6”22” 19” 25” 1 6”25” 22” 28” 2 6”28” 25” 31” 2 6”31” 28” 34” 2 6”34” 31” 37” 2 6”37” 34” 40” 2 6”40” 37” 43” 2 6”43” 40” 46” 2 6”46” 43” 49” 2 6”49” 46” 52” 2 6”52” 49” 55” 2 6”55” 52” 58” 3 6”58” 55” 61” 3 6”61” 58” 64” 3 6”64” 61” 67” 3 6”67” 64” 70” 3 6”70” 67” 73” 4 6”73” 70” 76” 4 6”76” 73” 79” 4 6”79” 76” 82” 4 6”82” 79” 85” 4 6”85” 82” 88” 4 6”88” 85” 91” 4 6”91” 88” 94” 4 6”

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Supports

Available in 1-1/2” increments.

94” 91” 97” 4 6”97” 94” 100” 4 6”100” 97” 103” 4 6”103” 100” 106” 4 6”106” 103” 109” 4 6”109” 106” 112” 4 6”112” 109” 115” 4 6”115” 112” 118” 4 6”118” 115” 121” 4 6”121” 118” 124” 4 6”124” 121” 127” 4 6”

SUPPORT SELECTION TableNominalHeight Minimum Height Maximum Height Cross Brace Adjustment

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Supports

C1275 - Hanger Support - 1500 Pound CapacityFor use with Flat Belt Driven Live Roller, MP, Controlled Flow, and V-Belt Conveyors.

Special Note: For Line Shaft and V-Belt Conveyors, spacers are required due to depth of conveyor(see Note #3).

HOW TO ORDER

Quantity Model No. W “X” dim. “Y” Dim. Height Options

6 C1275 21” 3-1/4” 3-1/4” XL SP

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Supports

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Supports

WIDTHS Standard - 15” through 39” Between Frames in 3” increments.

VERTICAL MEMBERS Standard - 2-1/2” x 1” x .109” (12 ga.) formed channel. Standard length is 10’-0”. Extra long length is 20’-0” (add “XL” in How To Order). Maximum clearance between vertical members = W + X + Y + 1-1/2” = 63”.

HORIZONTAL MEMBERS Standard - 2.50” x .120” wall tubing.Option - D9910 Spcer for use with V-belt and Line Shaft conveyors (add “SP” in How To Order)

ADJUSTING BOLT Standard - 5/8” dia. threaded rod, 2-3/4” adjustment.

CROSS MEMBER LOCKING MECHANISM

Standard - Camlock (25 ft./lb. torque).

SPECIAL NOTE This support may be used for single or multiple decks. Maximum load capacity per deck is 1500# and maximum load capacity per support is 3000#. Attachments to overhead structures to be supplied by purchaser, and must be sufficient to develop the full capacity of the support.The following are “optional” and must be “ordered separately”.D9910 - spacerD2835 - Top Bracket (750# capacity each)D2834 - Cross MemberD2832 - Splice CouplingD921 - BraceTo order additional hardware for second deck, order as C1275-W-X-Y-omit D2452 Drops.

NOTES 1. Vertical members shipped in nominal 10’-0” (std.) or 20’-0” (XL) lengths. Cut to proper length in the field.

2. All components shipped loose.3. Spacers D9910 (2) required when support is used with Line Shaft

or V-Belt conveyors (add “SP” in How To Order).

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Supports

C686 - Hanger Support - 750 Pound CapacityFor use with Live Roller, MP, Controlled Flow, and V-Belt Conveyors

Special Note: For Line Shaft and V-Belt Conveyors, spacers are required due to depth of conveyor(see Note #3).

Note: Please list options.

HOW TO ORDER

Quantity Model No. W “X” Dim. “Y” Dim. Options

3 C686 21” 2-1/2” 2-1/2” ---

WIDTHS Standard - 15” through 39” Between Frames in 3” increments.

VERTICAL MEMBERS Standard - 1/2” dia. threaded rod 10’-0” long.Option - 20’0” rod length (add “XL” in How To Order).

HORIZONTAL MEMBERS Standard - 3-1/2” x 1-1/2” x 11 ga. channel. Maximum Width = W + X + Y + 1-1/2” = 52-1/2”.Option - D2998 Spacer (3-1/2” wide) for use with V-Belt and Line Shaft conveyors (add “SP” in How To Order).

NOTES 1. Attachment to overhead structures to be supplied by purchaser and must be sufficient to develop the full capacity of the support.

2. Vertical members shipped in nominal 10’-0” (standard) or 20’-0” (XL) lengths. Cut to proper length in the field.

3. Spacers D2998 (2) (3-1/2” wide) required when support is used with Line Shaft or V-Belt conveyors (add “SP” in How To Order).

4. All components shipped loose.

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Supports

C1270 - Single Leg Hanger Support - 300 Pounds CapacityFor use with V-Belt and Line Shaft Curves

Note: Please list options.

HOW TO ORDER

Quantity Model No. Options

3 C1270 XL

VERTICAL MEMBERS Standard - 1/2” dia. threaded rod 10’-0” long.

SPECIAL NOTE Attachments to overhead structures to be supplied by purchaser and must be sufficient to develop the full capacity of the support.

NOTES 1. Vertical members shipped in nominal 10’-0” lengths. Cut to proper length in the field.

2. All components shipped loose

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Supports

C693, C694, C695, C696 - Floor Support - 3000 Pounds CapacityFor use with Heavy Duty Conveyors

*SL denotes single leg.

HOW TO ORDER

Description Quantity Model No. W Nominal Height

Single Leg 3 C695 SL* 25”

Double Leg 7 C696 33” 43”

3 Rail 5 3C695 27” 26”

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Supports

WIDTHS Standard - 27” through 57” Between Frames

HEIGHTS Standard - 2-7/8” to 121-1/4” maximum

KNEE BRACES Standard - Knee braces are standard at 23” nominal height and above.Use (1) 2-3/8” diameter anchor bolt per support foot.

Model No. NominalHeight Minimum Height Maximum

Height Adjustment Cross Brace

C6943” 2-7/8” 3-3/4” 7/8” 04” 3-7/8” 4-3/4” 7/8” 05” 4-7/8” 5-3/4” 7/8” 0

C693 6” 5-5/8” 7-1/8” 1-1/2” 18” 7-1/8” 8-5/8” 1-1/2” 19” 8-5/8” 10-1/8’ 1-1/2” 111” 10-1/8” 11-5/8” 1-1/2” 112” 11-5/8” 13-1/8” 1-1/2” 1

C695

13” 11-3/4” 14-3/4” 3” 114” 13-1/4” 16-1/4” 3” 116” 14-3/4” 17-3/4” 3” 117” 16-1/4” 19-1/4” 3” 119” 17-3/4” 20-3/4” 3” 120” 19-1/4” 22-1/4” 3” 122” 20-3/4” 23-3/4” 3” 223” 22-1/4” 25-1/4” 3” 225” 23-3/4” 26-3/4” 3” 226” 25-1/4” 28-1/4” 3” 228” 26-3/4” 29-3/4” 3” 229” 28-1/4” 31-1/4” 3” 2

C696

31” 29-3/4” 32-3/4” 3” 232” 31-1/4” 34-1/4” 3” 234” 32-3/4” 35-3/4” 3” 235” 34-1/4” 37-1/4” 3” 237” 35-3/4” 38-3/4” 3” 238” 37-1/4” 40-1/4” 3” 240” 38-3/4” 41-3/4” 3” 241” 40-1/4” 43-1/4” 3” 243” 41-3/4” 44-3/4” 3” 244” 43-1/4” 46-1/4” 3” 246” 44-3/4” 47-3/4” 3” 2

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Supports

C696

47” 46-1/4” 49-1/4” 3” 249” 47-3/4” 50-3/4” 3” 250” 49-1/4” 52-1/4” 3” 352” 50-3/4” 53-3/4” 3” 353” 52-1/4” 55-1/4” 3” 355” 53-3/4” 56-3/4” 3” 356” 55-1/4” 58-1/4” 3” 358 56-3/4” 59-3/4” 3” 359” 58-1/4” 61-1/4” 3” 361” 59-3/4” 62-3/4” 3” 362” 61-1/4” 64-1/4” 3” 364” 62-3/4” 65-3/4” 3” 365” 64-1/4” 67-1/4” 3” 367” 65-3/4” 68-3/4” 3” 368” 67-1/4” 70-1/4” 3” 370” 68-3/4” 71-3/4” 3” 371” 70-1/4” 73-1/4” 3” 373” 71-3/4” 74-3/4” 3” 374” 73-1/4” 76-1/4” 3” 476” 74-3/4” 77-3/4” 3” 477” 77-1/4” 79-1/4” 3” 479” 77-3/4” 80-3/4” 3” 480” 79-1/4” 82-1/4” 3” 482” 80-3/4” 83-3/4” 3” 483” 82-1/4” 85-1/4” 3” 485” 83-3/4” 86-3/4” 3” 486” 85-1/4” 88-1/4” 3” 488” 86-3/4” 89-3/4” 3” 489” 88-1/4” 91-1/4” 3” 491” 89-3/4” 92-3/4” 3” 492” 91-1/4” 94-1/4” 3” 494” 92-3/4” 95-3/4” 3” 495” 94-1/4” 97-1/4” 3” 497” 95-3/4” 98-3/4” 3” 498” 97-1/4” 100-1/4” 3” 4100” 98-3/4” 101-3/4” 3” 4101” 100-1/4” 103-1/4” 3” 4103” 101-3/4” 104-3/4” 3” 4104” 103-1/4” 106-1/4” 3” 4106” 104-3/4” 107-3/4” 3” 4107” 106-1/4” 109-1/4” 3” 4109” 107-3/4” 110-3/4” 3” 4110” 109-1/4” 112-1/4” 3” 4

Model No. NominalHeight Minimum Height Maximum

Height Adjustment Cross Brace

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Accessories

AccessoriesC1276 Straight Adjustable Guard RailFor Use with Standard Duty Live Roller Conveyors

Note: Please list options.

HOW TO ORDER

Quantity Model No. W Length Option

1 C1276 21” 120” 12” Double High

LENGTHS Standard - 10’-0”, odd lengths cut in field.WIDTHS Standard - 15”, 21”, 27”, 33” and 39” Between FramesAll components galvanized.Available for 30° and 45° spurs.Order C1416-Degree-HeightClips are infinitely moveable along length of the guard rail for roller conveyor. Slider tread posts are located 4-1/2” from each end only.C1276 guards include rail both sides, four posts, four sets of clips, two splice plates, and two post support tubes.Option - Double high “Y” dimension = 6”, 9” or 12” (includes four rails).

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Accessories

C1443 - Angle Guard Rail

HOW TO ORDER

Quantity Model No. Height Length

1 C1443 3” 120”

LENGTHS 10’0” (odd length cut in field).HEIGHTS 3”, 6”, 9” and 12”.Galvanized finish standard.C1443 guard includes 2 rails.For one side only, order D1443-HT-120.

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Accessories

C1655 - Angle Guard RailsFor use with PE-CFC-BDLR

HOW TO ORDER

Quantity Model No. Height Length

1 C1655 3” 120”

LENGTHS 10’0” (odd length cut in field).HEIGHTS 3”, 6”, 9” and 12”.Galvanized finish standard.C1655 guard includes 2 rails.For one side only, order D16125-HT-120.Plastic U-edging (#705678) optional on top surface. Recommended when conveying small packages.

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Accessories

C8006 - Curved Angle Guard RailsFor use with V-Belt Driven Live Roller Curves and 2-1/2” dia. Gravity Tapered Roller Curves Only

HOW TO ORDER

Quantity Model No. W Degree Height

1 C8006 21” 90° 3”

CURVE WIDTHS Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.Option - 18”, 24”, 30”, and 36” Between Frames.

HEIGHTS Standard - 3” high.Option - 6”, 9”, and 12” high.

ANGLE Standard - 30°, 45°, 60°, and 90° only.Includes inside and outside guard.If only inside or outside guard is required, order by “D” number and W: D8021 - inside guard; D8022 - outside guardThese guards will match C1443 guards on straight sections.

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Accessories

C1282 - Curved Angle Guard RailsFor use with Line Shaft Curves Only

HOW TO ORDER

Quantity Model No. W Degree Height

1 C1282 21” 90° 3”

CURVE WIDTHS Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.Option - 18”, 24”, 30”, and 36” Between Frames.

HEIGHTS Standard - 3” high.Option - 6”, 9”, and 12” high.

ANGLE Standard - 30°, 45°, 60°, and 90° only.Includes inside and outside guard.If only inside or outside guard is required, order by “D” number and W: D2843 - inside guard; D2844 - outside guardThese guards will match C1443 guards on straight sections.

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Accessories

C1303 - Channel Guard Rail

HOW TO ORDER

Quantity Model No. Length Option

4 C1303 120” B

LENGTH Standard - 10’0” (odd length cut in field).PAINT Standard - Standard paint (except guard face).COUPLINGS Option - Welded butt couplings (add “B” to How To Order).C1303 guard includes 2 rails.

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Accessories

C1277 and C1278 - Curved Adjustable Guard RailsFor use with V-Belt Driven Live Roller Conveyors - Single or Double High and 2-1/2” dia. Gravity Tapered Roller Curves Only

HOW TO ORDER

Quantity Model No. W Degree Options

3 C1277 27” 90° Outside Only

WIDTHS Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.Option - 18”, 24”, 30”, and 36” Between Frames.

C1278 (all degrees) and C1277 (30° and 45°) guards include rail both sides, four posts, four sets of clips, two splice plates, and two post support tubes.C1277 (60° and 90°) guards include rail both sides, six posts, six sets of clips, two splice plates, and three post support tubes.ANGLE Standard - 30°, 45°, 60°, and 90° only.All parts galvanized.

OPTIONS For outside guard only on curves (add “Outside Only” under Options on How To Order).

DOUBLE HIGH OPTION “Y” dimension = 6”, 9”, or 12” highOrder as C1424-W-Degree-”Y” dimension for 15” or 18” W.Order As C1425-W-Degree-”Y” dimension for 21” to 39” WExtra high posts and two guard rails each side as included.

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Accessories

C3655 - Curved Adjustable Guard RailsFor use with Line Shaft Curves Only - Single or Double High

HOW TO ORDER

Quantity Model No. W Degree Options

3 C3655 27” 90° Outside Only

WIDTHS Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.Option - 18”, 24”, 30”, and 36” Between Frames.

Assembly includes six posts with mounting hardware, three post support tubes, two splice plates, and two curved guards.ANGLE Standard - 39°, 45°, 60°, and 90° only.All parts are galvanized.OPTIONS For outside guard only on curves (add “Outside Only” under Options

on How To Order).DOUBLE HIGH OPTION “Y” dimension - 6”, 9”, or 12” high.

Order as C3656-W-Degree-”Y” dimension.Extra high posts and two guard rails each side are included.

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Accessories

C1253 - Right Angle Transfer Device - Air OperatedFor use with Belt Driven Live Roller Conveyors

HOW TO ORDER

Quantity Model No. W

1 C1253 27”

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Accessories

To be used with belt driven live roller conveyor having 1.90” dia. rollers spaced on 4-1/2” centers only in a 5” deep formed channel. (PR rail).WIDTHS Standard 21” to 39” Between Frames (in 3” increments).CAPACITY Standard - 600# maximum load.The unit bolts onto the bottom flange of the channel.Unit must be located on the conveyor section where no cross brace will interfere.Maximum operating air pressure is 60 psi. The pressure regulator and operating valve are required, but not included.Designed for pneumatic use only.Note: Maximum belt width is W - 12”.

Minimum lift is 1/2”Maximum life is 1-1/2”

The rows of wheels are normally level but can be sloped to 1” drop across the transveyor width.

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Accessories

C311 - Traffic Control

HOW TO ORDER

Quantity Model No. Arm Length Arc

1 C311 18” 135°

HOW TO ORDER

Quantity Model No. Arm Length Arc

1 C311 18”/12” 135°

Right and left arms are determined by facing the traffic control from the direction of flow.Minimum torque is 5 inches per pound.Maximum torque per arm is 1200 inches per pound.Sequencing of arms in excess of ten per minute is not recommended.Minimum arm length should be such that the distance from the end of the arm to the outer frame, or guard rail, “X”, should not be more than 1/3 of the width or length of the smallest package being handled.Arm Length = W - X” + 2-5/8”

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Accessories

C1265 - Fixed StopFor use with “CR” (3-1/2” x 1-1/2”) or “PR” (5” x 1-1/2”) Channel Only

HOW TO ORDER

Quantity Model No. W

1 C1265 21”

WIDTHS Standard - 15”, 21”, 27”, 33”, and 39” Between Frames.7 ga. (.179”) hot rolled steel painted.

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Accessories

C1364 - Turning WheelFor use with 45° and 30° Power Spurs

HOW TO ORDER

Quantity Model No.

1 C1364

Easily attached to “standard” frame rail.Other frames may have to be drilled in the field for proper placement.4” dia. rubber covered wheel.

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Accessories

C3595 - Rotating Stop - Foot OperatedFor use with Belt Driven Live Roller Conveyors

Note: Please list options.

HOW TO ORDER

Quantity Model No. Frame Rail W Height Options

1 C3595 5” 21” 30” ---

To be used with Belt Driven Live Roller conveyor having 1.90” dia. rollers spaced on 3” minimum centers in a 5” deep formed channel (PR rail).WIDTHS Standard - 15” to 39” Between Frames (in 3” increments).CAPACITY Standard - 150# maximum load against stop.Unit must be located on the conveyor section where no cross braces will interfere.Packages over 30 pounds must be spaced to allow stop to rise.Stop will remain in either up or down position.NOTE Maximum belt width is W - 6”.Available as shown or opposite hand (add “OPP” on How To Order).Available with plate instead of roller (add “PL” on How To Order).Note: When used with Line Shaft conveyor operating mechanism must be on opposite side from the shaft.

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Accessories

C3593 - Rotating Stop - Hand OperatedFor use with Belt Driven Live Roller Conveyors

Note: Please list options.

HOW TO ORDER

Quantity Model No. Frame Rail W Options

1 C3593 5” 21” ---

To be used with Belt Driven Live Roller conveyor having 1.90” dia. rollers spaced on 3” minimum centers in a 5” deep formed channel (PR rail).WIDTHS Standard - 15” to 39” Between Frames (in 3” increments).CAPACITY Standard - 150# maximum load against stop.Unit must be located on the conveyor section where no cross braces will interfere.Packages over 30 pounds must be spaced to allow stop to rise.Stop will remain in either up or down position.NOTE Maximum belt width is W - 6”.Available as shown or opposite hand (add “OPP” on How To Order).Available with plate instead of roller (add “PL” on How To Order).

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Accessories

C1615 - Air Operated Roller StopFor use with Line Shaft, BDLR, CFC or Gravity Conveyor

HOW TO ORDER

Quantity Model No. W Frame Rail

1 C1615 27” 7”

For use with conveyor having 1.90” dia. rollers on 3” minimum centers in 3-1/2”, 5”, or 7” formed channel frame rails and Line Shaft conveyorUnit must be located where no cross braces will interfere.Maximum for against stop is 300 lbs.WIDTH Standard - 15” to 39” Between Frames (in 3” increments).Unit will function with air pressure from 60 to 80 psi (regulator not included).115 volt AC, 60 hertz, double solenoid valve included.If power is lost, stop will remain in position (up or down).NOTE 2” spacer is used with 5” frame. 3-1/2” spacer is used with 3-1/2”

frame.

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Accessories

C3580 - Air Operated Brake AssemblyFor use with Line Shaft Conveyor

HOW TO ORDER

Quantity Model No. Length

1 C3580 25”

Unit must be installed between existing conveyor cross braces normally on 36” centers.BRAKE MATERIAL Standard - Rough top belting.AIR CYLINDER Standard - Two 1” stroke air cylinders. The operating air pressure is

40 to 100 psi. Valves are not included.LENGTH Standard - 36”.METHOD OF ATTACHMENT Standard - Bolt to existing cross braces.

Variable Dimension TableCross Brace

Centers “A” “B” “C” “D” “E”

24” 24” 6-1/4” 12” 22” 5-3/4”27” 27” 6-1/4” 15” 25” 5-3/4”30” 30” 6-1/4” 18” 28” 5-3/4”33” 33” 9-1/4” 15” 31” 8-3/4”36” 36” 9-1/4” 18” 34” 8-3/4”

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Accessories

C11153 - Zone Brake Assembly - CFC-BDLRFor use with CFC-BDLR (Mechanical or Photoeye Sensors)

HOW TO ORDER

Quantity Model No.

1 C11153

Available for 21” W and wider.Unit is mounted between sensors.Standard brake is 16” long and covered with roughtop belt.Operates on air supply feeding conveyor snub roll actuators. (30 psi maximum).

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Accessories

C1710 - Air Operated Module BrakeFor use with CFC-BDLR (Mechanical or Photoeye Sensors)

HOW TO ORDER

Quantity Model No. Options

1 C1710 ---

Brake is spring set, air release.25-30 psig required to release brake.Total braking force is approximately 3 lbs.Axle clearance hole is required in frame. .406” to .531” dia. is recommended.Preferred mounting is into .260” dia. holes with clearance slot.OPTION For opposite hand assembly, specify “OPP” under Options in the

How To Order.

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Accessories

C1553 - Electric Controlled Air Operated BrakeFor use with Line Shaft Conveyor

HOW TO ORDER

Quantity Model No. Options

1 C1553 ---

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Accessories

ELECTRICL SUPPLY Standard - 1 phase, 60 hertz, 120 volt, AC.TIME DELAY Standard - .5 to 15 seconds. The time delay should be set to allow

the longest article to pass the photocell without actuating the brake.AIR SUPPLY Standard - Filter/Regulator required, but not included. The operating

air pressure is 40 psi.BRAKE MATERIAL Standard - Rough top beltingNOTES 1. Unit must be installed between existing conveyor cross braces.

2. Photocell included.3. Filter/regulator is required, but not included.4. Unit is not W related.5. Standard brake length is 34” based on standard 36” between

cross braces in 10’-0” section. Optional 24”, 27”, 30”, and 33” cross brace centers are available. Note: If cross brace center is unknown, the section length and type must be specified. No other brake lengths are available.

6. Rubber covered rollers may be used in brake area, but must be ordered separately.

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Accessories

C1516 - 2:1 MergeFor use with Belt Driven Live Roller Conveyors

HOW TO ORDER

Quantity Model No. W1 W2 Spacing Option

1 C1516 15” 15” 6” ---

APPLICATION DATA For combining the flow of product from two (2) infeed lines into one (1) take-away line.The speed of the merge must be equal to or greater than that of the infeed lines and equal to or less than that of the take-away line.

CONVEYOR WIDTH Standard - W1 (Main Line) and W2 (Merging Line)15” through 39” Between Frame (in 3” increments).Maximum W of merge is 60”.

END ROLLER OPTION Option - ER1 (incoming end) or ER2 (outgoing end) - 3.50” dia. x .300” wall end roller with B1160 bearings and 1-1/16” hex axle.

ROLLER SECTION Standard - “PR” Rail - 5” x 1-1/2” x .120” (11 ga.) formed steel channel with welded butt couplings. 120” fixed overall length only.

CARRYING ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel rollers with grease packed bearings and 7/16” hex axle on 3” centers. Rollers are 3/8” high and of pop-out construction.Option - Spring loaded rollers, add “SL” in How To Order.

PRESSURE ROLLERS Standard - 1.90” dia. x .065” (16 ga.) steel rollers with grease packed bearings and 7/16” hex axles on 6” centers in adjustable mounting clips.

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Accessories

BELT Standard - Belt length required is 240”. Belt width is the same as the powering conveyor.

SIDE GUARDS Option - Standard angle, channel or C1276 adjustable guards available (see Accessories section).

SUPPORTS Option - See Supports section.DEFLECTOR (10’-0” LONG) OPTION

Option - 5” x 2” x 11 ga. formed steel angle with two 1/4” x 1” Hyfax strips. For less than 15° deflection, order C1555 (includes mounting hardware).

WHEEL GUARD DEFLECTOR (10’-0” LONG) OPTION

Option - High density pattern of skate wheels mounted on 2” centers on 5” x 2” x 11 ga. formed steel channel. Order C1517 (includes mounting hardware).

CAUTION: For units installed in areas that are accessible to personnel, pop-out roller construction is REQUIRED in order to help avoid serious personal injury. For units installed overhead or inaccessible to personnel, spring loaded roller construction is REQUIRED in order to help avoid serious personal injury. In addition, safety catch nets and safety guard protection MUST be provided in the event rollers are caused to pop out.Mathews Conveyor will not be responsible for injuries resulting from customer’s failure to obtain the equipment and accessories described here.

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Accessories

C1555 - Deflector Blade - (2:1 Merge)

HOW TO ORDER

Quantity Model No.

1 C1555

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Accessories

C1517 Wheel Deflector - (2:1 Merge)

HOW TO ORDER

Quantity Model No.

1 C1517

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Accessories

C8060 - Manual DeflectorFor use with 30° Diverging Spur

HOW TO ORDER

Quantity Model No. W Frame Rail

1 C8060 21” ---

Available as shown or opposite hand (add “OPP” on How To Order).

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Electrical Components & Control Equipment

Electrical Components & Control Equipment

Combination StartersAs the name implies, combination starters put together in one enclosure an externally operabledisconnect switch, fuses and either a reversing or non-reversing magnetic starter. This form of controleliminates the field wiring required by the separate fused disconnect used with the standard version ofmagnetic starters.

The combination starters are listed in both (NEMA 1) standard duty enclosures (NEMA 12) heavy duty,oil tight/dust tight industrial enclosures.

Size 1 starters can handle a maximum of 71/2 HP at 200/230 volts and 10 HP at 460/575 volts. Tosupply the proper starter, both the operating voltage and horsepower of the motor must befurnished.

NON-REVERSING TYPEMANUAL STARTERSNEMA 1

PHOTOCELL ANDREFLECTOR(Less Mounting Brackets)

CE-5 Three Phase 5#CE-4 Single Phase 2#

Wt.

With Time Delay Relay 2#Without Time Delay Relay 2#

Wt.

NON-REVERSING TYPEMAGNET STARTERSNEMA 1

CE-7 Three Phase Size 0CE-6 Single Phase 10#

Wt.

For Fractional or Integral Use 10#

REVERSING TYPEMAGNET STARTERSNEMA 1

CE-9 Three Phase Size 0CE-8 Single Phase 28#

Wt.

For Fractional or Integral Use 28#Two pushbutton stations includedwith each starter

Two pushbutton stations includedwith each starter

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Electrical Components & Control Equipment

Standard voltages, which can be furnished, are 200, 230, 460 and 575. Above units are available withseparate 120 volt operating coil, add suffix “S”.

Transformers for other starter coils are available by adding suffix “T”.

Above starters include two pushbutton stations.

SIZE 1 COMBINATION STARTERS

NON-REVERSING Wt.CE-12 NEMA 1 35#CE12A NEMA 12 36#

REVERSING Wt.CE-13 NEM 1 35#CE-13A NEMA 12 36#

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Electrical Components & Control Equipment

Components For Driving and Controlling the Powered ConveyorsThis section deals with the components that drive and control powered conveyors. It presents a reviewof the various components used and information required to make the proper selection. These variouscontrol mechanisms can be used to control single units or be incorporated into systems.

MotorsThere are three basic types of motor enclosures:

1. Open

The motor windings can be seen through the vents at the end of the motor.

2. Totally Enclosed

The motors are completely encased in a metal enclosure.

3. Explosion Proof

The enclosure of the motor will withstand an explosion from within itself and will not allow sparks or hot gas to escape into the surrounding atmosphere.

Explosion proof motors are further rated by class and group by the National Electric Code according tothe environment in which they are designed to operate.

Class I - Hazardous VaporGroup C - Ethers, Alcohols, etc.Group D - Petroleum Base

Class II - Hazardous DustGroup E - MetalGroup F - CarbonsGroup G - Grains

There are three designations required when specifying the power source an A.C. motor is to operatefrom:

1. Phase - Three or One

2. Frequency - Hertz

3. Voltage - Volts

Common single phase voltages are 115 and 230. Common three phase voltages are 208, 230, 460and 575. Motors for 230 or 460 volt applications normally are supplied as dual voltage, (i.e. 230/460).When specifying motors, the single voltage which will be used to operate the motor must be stated ifthe proper controls for starting and stopping the motor are to be selected.

Motors are commonly mounted by two principle means, foot mounted or C-face. Foot mounted isnothing more than a set of mounting feet which are welded or otherwise attached to the bottom of themotor. C-face mounting consists of a cast ring or collar on the end of the motor with four mountingholes which allows the motor to be attached to a reducer, machine, etc.

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Electrical Components & Control Equipment

Gear ReducerA reducer is a device which converts a high RPM with low torque (usually supplied by a motor at thereducer’s input shaft) to a lower RPM with higher torque on the reducer’s output shaft, which isconnected to the conveyor drive.

Reducers are generally selected based on the amount of the horsepower to be transmitted and theamount of reduction in speed that is required. Terminology used in speed reduction is “ratio”. Ratio isthe rate of the output speed as compared to the input speed. Typical ratios are 10:1, 40:1, etc. If an1800 RPM motor is coupled to a 40:1 ratio reducer, the resultant output speed would be 1800 dividedby 40 which equals 45 RPM Manufacturer’s rating tables are used to select a reducer with the properhorsepower rating.

Gear reducers are generally grouped into two categories, parallel shaft and right angle shaft. Thedetermination is made by the position of the output shaft relative to the input shaft. If the output shaft isin position parallel to the input shaft, then the gear reducer is termed a parallel reducer. If the outputshaft is in a position forming a right angle to the input shaft, the reducer is termed a right angle reducer.

The most common mounting arrangement for reducers is foot mounted. This consists of a set of feet,with holes in them, that are attached to the reducer. With this arrangement, the reducer can be boltedto any flat surface. Since the reducer requires oil to lubricate the gears, it is necessary to know whetherit is intended to be mounted with the feet up and the reducer below, such as a ceiling hung mountingposition or with the feet down and the reducer above them, which would be termed a floor mountedposition. Another important consideration in gear reducers is how the motor will be attached to thereducer. One simple means is to foot mount the reducer and foot mount the motor at relative positionsso that the output shaft of the motor is aligned with the input shaft of the reducer. A suitable couplingcan then be used to connect the two. An alternative approach is to use a C-face motor and C-facereducer. Remember that a C-face motor has a ring or collar on the end of the motor with four mountingholes. Reducers can be purchased that have a corresponding collar around the input shaft of thereducer. A plastic collar couples the output shaft of the motor to the input shaft of the reducer andwhen the motor and reducer are bolted together, it encloses the “coupling” eliminating the need for aguard.

Because of the popularity of C-face motor reducer combinations when they were originally introduced,manufacturers carried that concept forward with the introduction of the integral gearmotor. An integralgearmotor is a motor and reducer or “gear box”, cast into one housing. Basically, the motor is made“open ended” on the end next to the gear box and the gear box has a flat plate and collar to accept themotor. This eliminates the need for C-face rings on the motor and reducer and therefore is moreeconomical. The disadvantages of the integral gearmotor is that if either the motor or reducer fails,both have to be replaced since it is an integral unit. In the case of a C-face motor and C-face reducer,if the motor fails, only the motor has to be replaced. If the reducer fails, only the reducer has to bereplaced.

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Electrical Components & Control Equipment

BrakesThe most common types of brakes used with motors are spring set/electrically released type. This is adisc type brake, that when power to the motor is eliminated, a spring sets the brake to stop the rotationof the motor. When power is applied to the motor, the brake is released by an electrical solenoid.Brakes are sized in terms of the torque they produce. Normally, for a holding brake such as is used ona conveyor, a brake should be sized 3 ft. lbs. per horsepower or as an example, a 3 ft. lb. brake is usedfor a 1 horsepower motor and a 6 ft. lb. brake for a 2 horsepower motor.

Clutch BrakeA clutch-brake is a device that is mounted between the motor and the reducer. With a clutch-brake, themotor runs continuously. When the conveyor is to start, the clutch is energized and the brake isreleased. When it is desirable to stop the conveyor, the clutch is released and the brake is applied.Clutch-brakes require a special power supply and controlling device. This controller allows the forcebetween the clutch discs and brake discs to be varied. This provides a means of adjusting the startingand stopping motions of the conveyor from “soft” to “violent”.

Three phase motors with brakes generally can be started and stopped up to six times per minute. Forapplications requiring more starts and stops per minute, a clutch brake should be used.

Motor StartersManual Motor Starters

Manual motor starters are devices which, when a button is pushed or a toggle type switch is thrown,operate a set of electrical contacts which supply power to a motor. The button or toggle switch is anintegral part of the manual starter. Manual motor starters can be used when a conveyor is beingcontrolled from one point only and can not be connected with any other remotely located control circuitdevices, such as a second push button, a limit switch, or photoelectric relay. In order to select theproper manual motor starter, the following must be known:

1. Reversing or Non-Reversing

2. Single Phase or 3 Phase

3. Frequency of Power Supply (60 Hertz)

4. Voltage at which the motor is to be run (this must be one voltage, not dual voltage such as 230/460.

5. Horsepower of motor controlled by the starter.

Magnetic Motor Starters

Magnetic motor starters are used where it is desirable to control a conveyor from more than onelocation. Magnetic motor starters have basically two circuits associated with them. One is a controlcircuit and the other is a power circuit. The power circuit turns electrical line power to the motor off oron. The line power provides the energy for the motor to actually do work while the control circuit tells itwhen. The control circuit is controlled by push button, limit switches, photoelectric relays and switchingdevices. Technically, these switching devices are used to energize the magnetic coil of the starterwhich in turn operates a set of multiple contacts. These contacts are used to complete the powercircuit to the motor. The control circuit voltage is usually lower than the power circuit voltage.

In order to select the proper magnetic starter, the following must be known:

1. Reversing or Non-Reversing

2. Phase, frequency and voltage the motor is to run on (power voltage).

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Electrical Components & Control Equipment

3. Phase, frequency and voltage the push button is to be run on (control voltage)

4. Is a transformer required to change motor voltage to control voltage? (This would be required if, for instance, there was only one power source available, such as 230 volts, which is acceptable for the line power for the motor but the push buttons are desired to operate at 115 volts.)

5. Horsepower of the motor to be controlled.

Combination Magnetic Motor Starters and Control Panels

The National Electrical Code requires both short circuit protection and running overload protection foreach motor in a conveyor system. In addition, a lockable disconnecting device must be provided withsight and (also) within 50 feet of each motor.

The running overload protection for a motor is provided by the “heaters” in a starter. Heaters are anintegral part of all motor starters. This leaves the problem of providing short circuit protection and adisconnecting means to consider.

Providing a combination motor starter for each motor meets both of these requirements. The fuses orcircuit breakers in a combination starter provide the short circuit protection and the disconnect orcircuit breaker provides the disconnecting means. The circuit breakers provide the same function as afused-disconnect. The only other requirement of this alternative to meeting the criteria of the NationalElectrical Code is physically locating the combination starters within 50 feet and in sight of the motorsthey control. Typically these starters are individually located directly beside the motor they control andare mounted on the side of the conveyor drive.

A second alternative to meeting this requirement of the National Electrical Code is to provide “acrossthe line” magnetic starters and provide a fused-disconnect in a separate enclosure. Typically thefused-disconnects are provided by whoever is doing the field wiring. Although this is typical it is anoften misunderstood point. If “across the line” starters are provided by the equipment supplier, it shouldbe established early in the development of a project whether the equipment supplier is also providingfuse-disconnects or whether they will be provided by the field wiring supplier.

A third alternative to meeting the requirements of the National Electrical Code is providing a prewiredcontrol panel. The control panel houses “across the line” starters and fuses or circuit breakers for eachmotor in a common enclosure. This meets the short circuit protection requirement. The control panelincludes a main disconnect switch which meets the disconnecting means requirement of the code aslong as all of the motors are located within 50 feet and within sight of the control panel. If some of themotors are beyond a 50 foot radius of the panel or are not visible from the panel, then a non-fuseddisconnect must be provided for each motor. These disconnects are usually provided by the fieldwiring contractor but not always. Caution must be exercised between the parties involved in a projectthat everyone understands who is providing what.

In summary, there are three essential parts to motor control: the disconnecting means, the overload“heaters” contained in the magnetic starter, and the short circuit protection. These can be grouped invarious combinations in multiple or common enclosures.

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Electrical Components & Control Equipment

Electrical EnclosuresStandards for the manufacture of electrical control devices have been agreed on by the NationalElectrical Manufacturers Association or N.E.M.A. N.E.M.A. has established various classifications forenclosures or boxes enclosing push buttons, motor starters, photoelectric cells, etc. A numberingsystem is used to describe these enclosures, and the following are some of the more common that youwill encounter.

1. N.E.M.A. Type 1 - Surface Mounting (General Purpose Sheet Metal)

Type 1 enclosures are intended for indoor use, primarily to provide a degree of protection against contact with enclosed equipment in locations where usual service conditions do not exist. The enclosure is sheet metal and treated to resist corrosion.

2. N.E.M.A. Type 4 (Water Tight)

Type 4 enclosures are intended for in-door or external use primarily to provide a degree of protection against wind blown dust and rain, splashing water, and hose directed water. They are designed to meet hosed down, dust, external icing and rust resistance design tests. They are not intended to provide protection against conditions such as internal condensation or internal icing. Enclosures are made of heavy gauge stainless steel, cast aluminum or heavy gauge sheet metal, depending upon the type of unit. The cover has a synthetic rubber gasket.

3. N.E.M.A. Type 7 and 9 (Explosion Proof)

These enclosures are intended for indoor use. N.E.M.A. type 7 is normally used in atmospheres that contain hazardous gas and will be used in areas that correspond with Class 1, Group C and D motors. N.E.M.A. type 9 would normally be used in atmospheres that contain hazardous dust and would be used in conjunction with motors that are classified as Class II, Group E, F, and G.

4. N.E.M.A. 12 (Industrial Dust-Tight)

These enclosures are intended for use indoors to protect the enclosed equipment against fibers, flying lint, dust and dirt and light splashing, seepage, dripping and external condensation of non-corrosive liquids.

Switching DevicesPush Buttons

Push buttons are about the simplest switching device known. The operator simply pushes a buttonwhich causes an electrical contact to close, thus providing a signal for something else to happen.

Limit Switches

Limit switches are switching devices which are actuated by a machine motion striking a lever on theswitch. The lever causes an electrical contact to operate which causes some other action to happen.

Selector Switches

Selector switches are similar to a push button except the operator rotates the switch as opposed topushing down on the switch to cause an electrical contact to operate.

Photoelectric Relays

Photoelectric relays are a “no touch” switching device. This is a device which operates an electricalcontact when a beam of light is broken.

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Electrical Components & Control Equipment

Solenoid ValvesA solenoid valve is an air or hydraulic valve combined with a solenoid. The solenoid is a magnetic coilwhich is turned on by a switching device or logic device. When the coil is turned on, it causes anarmature to move and push a plunger in one direction or the other. The plunger and the solenoid shiftsa spool in the valve to cause a different flow path for the air or hydraulic fluid.

Air ControlsAir control used on conveyors normally consist of valves and filter-regulators which may be used toraise and lower stops and transveyors or perhaps to actuate some other divert mechanism.

A filter-regulator-lubricator is a combination of three devices. The filter cleans the dirt and grit out of theair, the regulator regulates the pressure in the air line and keeps it below a certain maximum pressure.The lubricator squirts oil into the air passing through it. This lubrication is used to lubricate the valveand cylinder which is normally connected to the filter-regulator-lubricator.

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