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M10, 20, 25 Series Instruction &

Maintenance Manual

ECI Spinnomatic 15400 Chets Way Armada, MI 48005 The Orbital Fastening Experts 586.752.9100

M10, 20, 25 Series

Instructional & Maintenance

Manual

Serial # _______________


Maintenance Manual


SUPPLIED EQUIPMENT LIST

SERIAL # ___________

DESCRIPTION ECI # SENT M10 POWERHEAD 38327

M20 POWERHEAD 01211-1

M25 POWERHEAD 05652-2

TM10 COLUMN 07960

PM10 COLUMN 11565

TM20, 25 COLUMN 43581

PM20, 25 COLUMN 11565

M10, 20 ELECTRICAL CONTROL PANEL 11047-2

PNEUMATIC VALVES 33116

M25 ELECTRICAL CONTROL PANEL 41101

M25 HYDRAULIC TANK/VALVES 15314-1

DUAL PALM BUTTON ASSEMBLY 03284

FH10 6° FORMINGHEAD 06520


FH10 ER FORMINGHEAD 10031



FH20 ER FORMINGHEAD 16874


OTHER FORMINGHEAD

PEENS

FH10 FLAT 02057

FH10 6° CONICAL 03744

FH20 FLAT 02812


FH25 FLAT 03076


SPECIAL


Maintenance Manual


FOREWORD

This manual is intended to familiarize operators and maintenance

personnel with the mechanical characteristics of the machine and covers

the basic equipment as well as some of the more popular optional

features available.

Following the guidelines provided by the manual will permit you to

maintain the equipment in a safe condition suitable for efficient,

continuous operation.


Maintenance Manual


Table of Contents

Foreword Chapter 1 – Operator and Machine Safety Never and Always…………….………………………..…. 1-1

Chapter 2 – General Information & Installation Suggestions…………………………………………...…….... 2-1 Trouble Shooting …………………………….………….... 2-1 Service …………………………………………....………...… 2-1 Stocking Key Service Parts …………..…………….... 2-1 Accessories ……………………………....................... 2-1 Services………………………………….………….…….….. 2-1 Peen Development ………………........................ 2-1 Replacement Peens …….…............................... 2-1 Fixture Development ………………..................... 2-2 How Spinnomatic Works………………….………….. 2-2 Installation………………………………………………….… 2-2

Installation of Series 10, 20 and 25 Spinnomatic Powerhead Only ........................ 2-2 Installation of Series 10, 20 and 25 Spinnomatic Machine …………......................... 2-2 Electrical Hook Up …………………..………..……..…. 2-2 Pneumatic Hook Up ……………………................. 2-3 Typical Routing of Limit Switch Wires………..... 2-3

Chapter 3 – Machine Operation Operational Features ……….…….………..………….. 3-1 Machine Set-up (Models TM-10, TM-20 and TM-25) ………………………………………..……….... 3-2 Operational Suggestions for Best Results and for Extended Tool Life ………..…..…. 3-2

Chapter 4 – Service Procedures Lubrication ………………………………….………………... 4-1 Maintenance ……………………………….…………..…... 4-1 Service Parts ……….…………………………………….….. 4-2 Service Record ….…………………………………….….… 4-2 Orbital Head Graphic ………………………….……..… 4-3 Remove Orbital Head from Machine 4-4 Disassembly of Orbital Head ………………….…….. 4-4 Reassembly of Orbital Head ……………..…….…... 4-4 Part Numbers for Orbital Heads ………………..… 4-5 Service Parts & Kits for Orbital Head …………... 4-5

Service Tools for Orbital Heads ……….……...….. 4-5 M-10 Powerhead Graphic …………………….…….. 4-6 M-10 Powerhead Stock List …..……………..…….. 4-7 M-20 Powerhead Graphic...………………………….. 4-8 M-20 Powerhead Stock List ………………….……….. 4-9 M-25 Powerhead Graphic ………………………….…. 4-10 M-25 Powerhead Stock List …………………………... 4-11 Disassembly and Service of Powerhead…………. 4-12 Replacing Seals ………………………………………..……. 4-13 To Install Seal Kit ………………………………..…………. 4-13 Reassembly of Powerhead ……………………....….. 4-13, 14 Peen Polishing Instructions ……………….………….. 4-14, 15 Accessories …………………………………………………... 4-15

Chapter 5 – Specifications Machine Specifications …………………………….……. 5-1

Chapter 6 – Troubleshooting Troubleshooting …………………………….…………….. 6-1, 2

Chapter 7 – Tooling Fixtures by ECI ………………………………………….……. 7-1 Peens by ECI ……………………………………………….…. 7-1 Tooling Developed by Customer …………….....… 7-1 Workholding Fixture ………………………..……….….. 7-1 Headforming Tools (Peens) ……….……………….… 7-1 Variety of Peen Configurations …………………….. 7-2, 3, 4

Chapter 8 – Engineering Drawings Chapter Summary ………………………….…….………….. 8-1 Bill of Materials for TM-10 ………………………..….. 8-2, 3, 4 Bill of Materials for TM-20 ………….……………..... 8-5, 6, 7 Bill of Materials for TM-25 ……………………………. 8-8, 9, 10 Drawing of M-10 Table Mount …………………..… 8-11 Drawing of M-20 Table Mount …………..………… 8-12 Drawing of M-25 Table Mount …………………..… 8-13 Drawing of M-10 Powerhead ……………..……….. 8-14 Drawing of M-20 Powerhead ………………………. 8-15 Drawing of M-10 Column Assembly …………..… 8-16

4 & 7 Series Instruction & Maintenance Manual

ECI Spinnomatic 15400 Chets Way Armada MI 48005 The Orbital Fastening Experts 586.752.9100

Drawing of M-20, -25 Column Assy. …………….. 8-17, 18 Drawing of M-10, -20 Control Panel ……..…..… 8-19 Drawing of M-25 Control Panel ………………..….. 8-20 Drawing of M-10, -20 Electrical ………………...... 8-21

Drawing of M-25 Electrical …………………….….... 8-22 Drawing of M-10, -20 Pneumatics …………..…… 8-23 Drawing of M-25 Hydraulics ……………………..…. 8-24

Chapter 1

Operator and Machine Safety


Maintenance Manual


Operator and Machine Safety 1-1

CAUTION

THE OPERATION OF ANY MACHINE TOOL OR POWER-OPERATED DEVICE CAN BE EXTREMELY HAZARDOUS UNLESS

PROPER SAFETY PRECAUTIONS ARE STRICTLY OBSERVED.

NEVER exceed the rated capacity of a machine.

NEVER operate equipment unless proper maintenance has been regularly performed and

the equipment is known to be in good working order.

NEVER operate any equipment if unusual or excessive noise or vibration occurs.

NEVER use any toxic or flammable substance as a solvent or cleaner.

NEVER allow untrained personnel to operate or repair the equipment.

NEVER check work piece near running spindles.

NEVER remove tools by hand until spindle has completely stopped moving.

ALWAYS be sure proper guarding is in place for all pinch, catch, shear, squeeze and nip points.

ALWAYS be sure the equipment is properly grounded.

ALWAYS disconnect main electrical and air power before attempting repair or maintenance.

ALWAYS wear protective equipment.

ALWAYS keep chemical and flammable material away from electrical or operation equipment.

ALWAYS provide a safe work area free of slippery surfaces.

ALWAYS wear safety goggles and keep face away from oil and air leaks or testing apparatus.

ALWAYS use a brush or lint free cloth for cleaning – not pressurized air.


Maintenance Manual


Chapter 2

General Information & Installation


Maintenance Manual


General Information & Installation 2-1

Suggestions:

TROUBLESHOOTING If a problem occurs during installation or operation, refer to Chapter 6 – Trouble Shooting in this manual. If a problem persists, please call us. To expedite service, ask for appropriate technician – mechanical, electrical, pneumatic or hydraulic.

SERVICE For detailed service instruction refer to Chapter 4 – Service Procedures. Spinnomatic is designed on the building –block principle. Motor, orbital head, electrical controls and other components are readily accessible. All service parts are stocked by ECI Spinnomatic, with many parts as inventory and ready to ship immediately.

CAUTION BEFORE PERFORMING SERVICE, DISCONNECT ALL POWER TO MACHINE, ELECTRICAL, PNEUMATIC, AND HYDRAULIC. ON PNEUMATIC MODELS ALSO BLEED-OFF ANY TRAPPED AIR BY OPENING THE FITTINGS LEADING INTO THE CYLINDER. MAJOR REPAIRS OR ALTERATION SHOULD NOT BE ATTEMPTED DURING WARRANTY PERIOD WITHOUT PRIOR APPROVAL OF ECI SPINNOMATIC.

STOCKING KEY SERVICE PARTS Normal wear will eventually require replacement of some service parts. It is suggested that a supply of these parts be stocked in your Service Department to assure uninterrupted operation. Part numbers are listed in Chapter 8 on the Bill of Materials corresponding with your particular unit under the “rec. spares” column.

ACCESSORIES Many accessories are available to increase the capabilities of standard Spinnomatic machines. Work stands, workholding fixture assembly plates, index tables, automatic slides and multiple spindle heads are among the standard accessories. These and other items are readily installed on existing machines.

Services

PEEN DEVELOPMENT SERVICE Our peen development department designs and produces peens for Spinnomatic and other orbital forming machines. Peens are precision machined from the finest materials and are thoroughly tested.

REPLACEMENT PEENS Replacement peens are exactly duplicated using the original job sheets as a reference or from your samples or specs. An orbital forming peen lasts a long time. Only the best should be considered. Spare peens in stock eliminate down-time and buying peens in quantities reduces costs.

Contact ECI for peen quote! 586.752.9100 or [email protected]


Maintenance Manual



FIXTURE DEVELOPMENT

Holding fixture are often developed for the customer and assembled along with the orbital forming machine. Pressure pads and other devices are designed and built as required. Our design and applications engineers will work with your process engineers for best results.

How Spinnomatic Works The Spinnomatic orbital forming system combines both pressure and spinning motion to headform metals and plastics. A rotating tool called a peen is held in the orbital head at a slight angle. The peens turn freely in the head – it does not rotate with the head the way a drill-bit does. The peen moves in an orbital path as it is brought to bear on the part. A minute quantity of metal – or plastic – is displaced with each revolution. Single line-of-contact method of forming requires much less pressure than other methods, and is, therefore, very energy efficient. The process is noiseless because the material is displaced by constant pressure – not by a sudden hammer blow. There is minimal heat buildup between the peen and the part, as the peen freely turns around the radius of the part being formed. Heads formed are exceptionally strong and are finely finished. Almost all head shapes are possible and are determined by the peen configuration.

Installation Upon receiving your Spinnomatic equipment check for damage which may have occurred in transit. Report any such damage to carrier immediately. Table model machines may be moved with hoist (using eye tapped hole in column) or fork lift. Unbolt machine from skid, remove rust preventative from unpainted surfaces, clean surfaces with solvent or kerosene and apply a light film of oil.

INSTALLATION OF SERIES 10, 20 OR 25 SPINNOMATIC POWERHEAD ONLY Method of installation by purchaser of Spinnomatic Powerhead is the responsibility of the purchaser. For proper routing of limit switch wires to prevent breaking at terminals when unit is cycle, refer to the following pages (2-3) in this chapter.

INSTALLATION OF SERIES 10, 20 and 25 SPINNOMATIC MACHINE Place table-model machine on Spinnomatic workbench or other sturdy table. (Approximate weight of machine is shown in Chapter 5) Position other models in place on floor. Standard machines do not have to be leveled or bolted down, although holes are provided.

ELECTRICAL HOOK UP Check motor and transformer for proper voltage connection (240 or 480v 3 phase) Open control panel cover. Disconnect must be off. Bring electrical line thru hole located on top of enclosure. Connect leads to top of disconnect. Spindle should rotate clockwise when viewing machine from above motor. If it does not, reverse leads.


Maintenance Manual



CAUTION

FORMINGHEADS WILL FALL OFF IF ROTATION IS INCORRECT. ROTATION OF MULTISPINDLES MAY BE REVERSE. CONNECT ACCORDING TO CORRECT FORMINGHEAD ROTATION.

CAUTION

INCOMING LINE VOLTAGE MUST MATCH VOLTAGE SHOWN ON MACHINE TAG LOCATED ON LEFT SIDE OF COLUMN.

If additional information is required refer to electrical diagram in Chapter 8 of this manual, or call 586.752.9100 or fax 586.752.9804

PNEUMATIC (AIR) HOOK UP Connect airline to filter-regulator-lubricator (F-R-L) unit located on lower back side of column. Use air hose 3/8"

diameter or larger. Fill lubricator bowl with good grade of SAE 10W oil. (Machine is lubricated internally with this oil, so level must be

maintained.) Adjust for one drop every 20 strokes of machine. Set air pressure. Normal pressure is approximately 80 psi. Pressure is adjustable from 60 psi to 100 psi to suit operating needs.

CAUTION DO NOT OPERATE THIS MACHINE USING PRESSURE IN EXCESS OF 100 PSI.

Incoming air supply should be as free as possible of moisture and contamination. Proper routing of limit switch wires in Powerhead is necessary to prevent breakage at switch connectors when

Spinnomatic machine is cycled.

TYPICAL ROUTING OF LIMIT SWITCH WIRES (looking through access opening in housing side)

Decel and full-depth switches are located next to and to left of the stroke adjust unit. Route these sets of switch wires behind the gear along the back side of the housing to meet with the micro switch wires (the micro switch is located to the left of the quill within a bracket mounted to the inside of the top of the housing) and then thru the top of the housing into their conduit.


Maintenance Manual


Chapter 3

Machine Operation


Maintenance Manual


Machine Operation 3-1

Operational Features for Table Models TM-10, TM-20 and TM-25

A. FINE ADJUSTMENT KNOB The fine adjustment knob adjusts depth to exact positon for headforming by controlling depth of stroke when machine is cycled. One complete turn of knob adjusts stroke approximately .030" on the TM-10, .027" on the TM-20 and .027" on the TM-25. (Knob cannot be turned when unit is in full downstroke position.) Retighten jam nut after adjustment.

B. ORBITAL HEAD

The orbital head transforms downward stroke and rotating motion into orbital motion needed for head-forming. The working tool (peen) is held in place by a magnet or set screw and turns freely in the orbital head.

C. PEEN

The peen is the working tool that spins freely in the orbital head. It forms as it moves in an orbital path around the radius of the part.

D. POWERHEAD ADJUSTMENT CRANK

The Powerhead adjustment crank moves the Powerhead up or down on the column to bring the tool to approximate position for headforming.

E. CONTROL BOX

The control box contains dwell time and push button

controls. It works in conjunction with the palm-buttons

to control all functions of the machine.

F. DWELL TIMER

The dwell timer controls amount of time tools dwell on workpiece. Adjusts from 0 to 5 seconds. Timing begins when unit reaches full down position. (The following are shown on back of unit for TM-10 and TM-20 only.)

G. STROKE SPEED CONTROL VALVES The stroke speed control valve controls speed at which tools contact workpiece. They adjust amount of cushion at end of stroke to prevent damage to delicate workpieces. (The valve limits only speed of stroke – not final working force.) The left valve is for decel (working speed) flow control. The right is for full-speed return. For TM-25 refer to hydraulic diagram.

H. FILTER-REGULATOR-LUBRICATOR (For TM-10 and TM-20 only)

The filter-regulator-lubricator (F-R-L Unit) filters out moisture and dirt particles, regulates air pressure, and injects an oil mist into the air to lubricate internal moving parts.

I. POWERHEAD LOCKING CLAMPS The Powerhead locking screws lock the Powerhead in position when screws are rotated clockwise and tightened down. Retighten several times then tighten jam nuts.


Maintenance Manual


Machine Operation 3-2

MACHINE SET-UP (MODELS TM-10, TM-20, AND TM-25)

NOTE You must predetermine machine stroke. This depends on clearance of fixture and varies with different applications. Determine whether part is being loaded under powerhead or in a load position away from forming area (such as a slide or dial machine).

1. Set machine for manual operation.

2. Determine machine stroke.

3. Locate fixture to machine base on centerline of rivet, using dial indicator when possible.

4. Unlock jam nuts and set screws or locking handles depending on unit purchased. Crank

powerhead to its full up position on column assembly.

5. Use fine adjustment knob to adjust predetermined stroke of powerhead.

6. Set dwell timer to 1 second. (This is subject to change per application.)

7. Set regulator air pressure at 70 psi.

8. Locate speed control value and set for desired decel.

9. With powerhead in advance stroke positon, crank powerhead down until peening tool touches

workpiece. Lock set screws and jam nuts or locking handles.

10. To achieve proper head diameter and height of rivet use fine adjustment knob.

11. Run unit in auto cycle using several more parts to assure proper forming.

12. If headform is not satisfactory, adjust air pressure, dwell timer and stroke.

13. If using following procedures and you find it isn’t to your satisfaction, contact ECI at 586.752.9100.

OPERATING SUGGESTION FOR BEST RESULTS AND FOR EXTENDED MACHINE AND TOOL LIFE

Lubricate orbital head once every 1000 hours. Do not use graphite compound or other dry lubricant.

Maintain oil level in F-R-L unit and drain air filter as often as it needs it.

Keep peen polished and coated with a light film of oil. Clean peen holder whenever peen is removed. Maintain peen at apex point. The apex is the intersection point of the centerline of the forminghead and the offset angular centerline of the peen.

Operate machine with stroke speed control valve at a moderate speed. Do not impact part.

Operate machine with time at lowest setting possible, which will still allow consistent forming to be done. Adjust to longer setting only when the application requires it.

Regrease spline every 1000 hours.


Maintenance Manual


Chapter 4

Service Procedures


Maintenance Manual


Service Procedures 4-1

LUBRICATION

NOTE The most common cause of machine failure is lack of proper lubrication.

1. Maintain oil level (SAE 10W) in F-R-L Unit. Adjust for 1 drop for every 10 strokes.

2. Lubricate orbital head once every 1000 hours with Spinnomatic Hi-Temp or equivalent. (Do not use graphite compound or other dry lubricant – this will void warranty).

3. Apply a light film of oil to peen when removed.

4. Whenever Powerhead is disassembled, regrease spline. Remove motor and regrease spline every 1000 hours.

No other lubrication is required.

NOTE

The Powerhead has permanently lubricated spindle bearings.

MAINTENANCE

NOTE

When machine is kept properly lubricated and peens kept polished, little other maintenance is required.

Polish peen frequently (follow instructions on pages 4-14 in this chapter) and coat with a light film of oil. Clean peenholder at same time.

(ECI offers a portable Peen Polisher.)

Drain F-R-L Unit filter periodically. If there is excessive condensation, a “drop leg” should be installed in the air supply line.

For continued maximum performance, we suggest the Powerhead be overhauled after 5,000-10,000 hours. Refer to pages 4-12 through 4-14 in this chapter for overhaul instructions. (Seal kits and bearing kits are stocked by ECI.)

Normal wear may eventually require that orbital head bearing be replaced. See pages 4-3 through 4-5 in this chapter for overhaul instructions. (Bearing kits are stocked by ECI.)


Maintenance Manual



SERVICE PARTS

This section covers procedures for servicing some of the components of Series 10, 20, and 25 Spinnomatic standard machines. It also includes listings of service kits and replacement parts for these components. For a complete list of all parts in your Spinnomatic machine, as well as other pertinent data, refer to Chapter 8. For additional information, call 586.752.9100. For continued maximum performance, powerhead should be overhauled once every 5,000-10,000 hours.

NOTE Use CAUTION during maintenance and repair. Major repairs or alteration should not be attempted during warranty period without prior approval of ECI Spinnomatic.

RECORD OF SERVICE PROCEDURES PERFORMED SERVICE PROCEDURE DATE SERVICE PERSON REMARKS


Maintenance Manual



STANDARD ORBITAL HEAD SERIES 10, 20 AND 25


Maintenance Manual



REMOVE ORBITAL HEAD FROM MACHINE AND REINSTALL

1. Insert 3/16" barstock into quill cap keyslot and engage slot in spindle to prevent spindle from rotating.

2. Use spanner wrench to loosen orbital head, and unscrew head from spindle. (Has standard R.H. thread.)

To reinstall, put a light film of grease on the I.D. threads of the orbital head, screw the head onto the spindle

and tighten with spanner wrenches.

CAUTION

AFTER INSTALLING ORBITAL HEAD, REMOVE KEY BEFORE STARTING MACHINE

NOTE

Check rotation of orbital head. It must rotate clockwise, viewed from top of the head.

DISASSEMBLY OF ORBITAL HEAD

(if bearings or peenholder need replacing)

1. Pull peen out of peenholder. 2. Remove snap ring with snap ring pliers.

3. Using care to prevent damage to needle bearing, positon orbital head in an arbor press at the proper angle (3, 4, or 6°) and press through knockout hole in threaded end of orbital head to press out peenholder and bearings.

4. Remove bearings from peenholder. (Do not remove magnet from peenholder unless it needs replacing. If magnet does not hold peen in place, try cleaning with mineral spirits on cotton swab. Also check to see if it is forced in too far to contact peen. Newer models use set screw to retain peen. No magnet is present.)

5. If replacement of magnet is required, press it out of peenholder by inserting punch in small hole.

REASSEMBLY OF ORBITAL HEAD

(in upside-down position)

1. If replacing magnet, put a lead (or chafer) on new magnet before installing. Clean burrs or chips from I.D. of peenholder before and after installing new magnet.

2. Positon orbital head in an arbor press at proper angel (3, 4, or 6°) and press needle bearing (packed with grease*) into orbital head. Consult bearing manufacturer for proper tool design. Press needle bearing into place. To avoid crushing needle bearing, make a tool as shown:

3. Thrust bearing has three pieces – bearing and two races of different inner diameters. a. Place race with larger inner diameter in orbital head. b. Place bearing (packed with grease*) in orbital head. c. Press-fit race with smaller inner diameter onto peenholder.

4. Press-fit radial ball bearing onto other end of peenholder until it contacts shoulder. 5. Use an arbor press to install the subassembly (peenholder and bearings) into orbital head. 6. When peenholder is in position, groove will appear around inside of housing above radial bearing. Install snap

ring. On some models bearing spacer needs to be ground to fit.


Maintenance Manual



NOTE

Check to make sure peenholder rotates freely.

PART NUMBERS FOR ORBITAL HEADS DESCRIPTION SERIES ORBITAL HEAD DESIGNATION PART NUMBER

STANDARD 6° 10 FH10-6° FH10-C6520

OPTIONAL 3° 10 FH10-3° FH10-C6564

EXTENDED LENGTH 10 FH10-E FH10-C10031

MULTI-SPINDLE 4° 10 FH10-4° FH10-C18910

STANDARD 6° 20 FH20-6° FH20-C6816

OPTIONAL 3° 20 FH20-3° FH20-B6932

EXTENDED LENGTH 20 FH20-ER6° FH20-C16874

STANDARD 6° 25 FH25-6° FH25-34640

MULTI-POINT INFORMATION UPON REQUEST

SERVICE PARTS AND KITS FOR ORBITAL HEADS DESCRIPTION FOR ORBITAL HEAD: PART NUMBER

PEENHOLDER FH10-06520 6547

PEENHOLDER FH10-06564 6566

PEENHOLDER FH10ER-10031 10029

PEENHOLDER FH10 9°-18910 09544

PEENHOLDER FH20 6°-06816 06817

PEENHOLDER FH20 3°-06932, 16874 06930

MAGNET A2051

**BEARING KIT FH10-06520, 06564 09544

**BEARING KIT FH10ER-10031 03326

**BEARING KIT 18910 06547

**BEARING KIT FH20-6816, 06932, 16874 09543

**BEARING KIT FH20-34640 35930

**BEARING KIT M10 MULTIPOINT 11903 03953

M20 MULTIPOINT 05820 04085

OTHER STYLES UPON REQUEST

SERVICE TOOLS FOR ORBITAL HEADS DESCRIPTION PART NUMBER

SPANNER WRENCH – SERIES 10 FH10-C1391

SPANNER WRENCH – SERIES 20 FH10-B2627

GREASE GUN ADAPTER FH10-C1397

SPINNOMATIC HI-TEMP GREASE FH10-B2628

NOTE

See following pages of this chapter 4 for part numbers of service parts and kits for powerhead and other units.

*Use high quality, heat-resistant lifetime grease. **Complete kit with all bearings and retainers. Bearings not sold separately.


Maintenance Manual



M-10 POWERHEAD


Maintenance Manual



M-10 POWERHEAD

PART DESCRIPTION PART NUMBER 1 STROKE ADJUSTING GEAR 37764

2 GEAR 37767

3 ANTI-ROTATE BRACKET 37766

4 MOTOR ADAPTER 37783

5 HOUSING 37765-1

6 SWITCH BRACKET 41153


8 SPACER 37842

9 CUSHION 02007-1

10 HOUSING CAP 38067

11 QUILL CAP 01356

12 SPINDLE 37769

13 BRACKET SWITCH ADV. 37892

14 STROKE ADJUST KNOB 01363

15 SHAFT 37761

16 KNURLED HEAD SCREW 44873

17 SPACER 40990

18 QUILL 37768

19 HOUSING COVER PLATE 37837

20 GUIDE PIN 40984

21 MOUNTING PIN 41134

22 LIMIT SWITCH (SHORT) – MICRO 02020

23 BEARING BALL 02014

24 U-CUP SEAL 34302

25 WEAR RING PARKER 34303

26 O-RING 02009

27 U-CUP SEAL 02008

28 FAFIR BALL BEARING 34390

29 LOCKWASHER 09020

30 LOCKNUT BEARING 02013

31 LIMIT SWITCH (LONG) – MICRO 02019

32 BRONZE BEARINGS/BOSTON 40987

33 BRONZE BEARINGS/BOSTON 40988

34 BOSTON BEARING 40989

35 COUPLING SPLINE 01358-1

36 MOTOR – 3 PHASE 18540

37 BLOCK 44870


Maintenance Manual



M-20 POWERHEAD


Maintenance Manual



M20 POWERHEAD

PART DESCRIPTION PART NUMBER 1 HOUSING 18542

2 QUILL 18451


4 BEARING SPACER 01206

5 CUSHION 06373

6 HOUSING CAP 01208

7 QUILL CAP 01199

8 SPINDLE 01207


10 ANTI-ROTATE BRACKET 18453-1

11 GUIDE PIN 01202

12 GEAR 18464


14 STROKE ADJUSTING GEAR 18458


16 SWITCH DOG 33264

17 STROKE ADJUSTMENT PILOT CAP 18460

18 STROKE ADJUSTING KNOB 01363

19 STROKE ADJUSTING LOCKNUT 18459

20 STROKE ADJUSTING SPACER 18461

21 STROKE ADJUSTING SHAFT 18462

22 LOCKNUT 01896

23 LOCKWASHER 08981

24 U-CUP SEAL 07434

25 QUAD RING 01900

26 O-RING 01901

27 BUSHING 18463



30 (2) CARR-LANE STUD CL-11410

31 THRUST WASHER 18468

32 FLANGE BUSHING 18467


34 BUSHING 18466

35 BALL BEARING 01895


37 MOTOR COUPLING 01194



Maintenance Manual



M-25 POWERHEAD


Maintenance Manual



M25 POWERHEAD

PART DESCRIPTION PART NUMBER 1 HOUSING 24927-1

2 QUILL 24928


4 BEARING SPACER 16033

5 CUSHION 06373

6 HOUSING CAP 01208

7 QUILL CAP 05650-1

8 SPINDLE 01207


10 ANTI-ROTATE BRACKET 18453-1

11 GUIDE PIN 01202

12 GEAR 18464


14 STROKE ADJUSTING GEAR 18458-1


16 SWITCH DOG 18457-1

17 STROKE ADJUSTMENT PILOT CAP 18460

18 STROKE ADJUST KNOB 01363

19 STROKE ADJUSTING LOCKNUT 18459

20 STROKE ADJUSTING SPACER 18461

21 STROKE ADJUSTING SHAFT 18462

22 LOCKNUT 01896

23 LOCKWASHER 08981

24 POLY PAK SEAL 34484

25 CROWN SEAL 26375

26 O-RING 02781

27 BUSHING 18463



30 (2) CARR-LANE STUDS CL-11410


32 FLANGE BUSHING 18467


34 BUSHING 18466



37 MOTOR COUPLING 01194


39 WEAR RING 34583

40 WIPER SEAL 24485

41 SPRING 06538

42 SPRING ADAPTER 06539


Maintenance Manual



DISASSEMBLY AND SERVICE OF POWERHEAD

CAUTION

DISCONNECT ALL POWER TO MACHINE, ELECTRICAL AND AIR. ALSO BLEED-OFF ANY TRAPPED AIR BY OPENING

THE FITTING LEADING INTO THE CYLINDER.

SERVICE PROCEDURES FOLLOW STEP(S)

GREASE OR REPLACE SPLINE 1

REPLACE MOTOR 1

REPLACE LIMIT SWITCHES 2

REPLACE STROKE ADJ. NUT 1, 2, 3, 4, 5

REPLACE SPINDLE BEARINGS 1, 6, 7

REPLACE SEALS 1, 2, 3, 4, 6, 7, 8, 9

1. Unbolt motor assembly consisting of motor mount and spline. Lift straight off, as tilting may damage spline or motor shaft. Unbolt spline. (If only service to be performed is replacing motor, replacing spline, or greasing spline, refer now to step 10 under Reassembly of Powerhead.)

2. Remove access opening cover from side of hosing. Disconnect switch wires. (If only service to be performed is replacing limit switches, remove and replace switches. See Chapter 2 for position of switches and routing of wires.)

3. Unbolt stop bracket and remove guide pin using a dowel-puller. Remove stop bracket.

4. Through side access opening, punch out 1/8" roll-in that holds stroke adjustment gear. Remove knob and shaft through bottom of housing. Remove gear and disc through access opening.

5. Unscrew stroke adjustment nut by turning counterclockwise (right hand thread).

6. Unbolt and remove quill cap.

7. Through top of housing, tap spindle with soft faced hammer and catch it as it falls out of the bottom. To remove and replace SPINDLE BEARINGS:

a. Remove locknut with spanner wrench. b. Press off bearings and spacer. c. Press new bearings – contact bearing first, then spacer, radial bearing last. d. Twist on new lock-nut.

8. Unbolt and remove end cap.

9. Tap quill through top of housing. Steady it as it drops out of the bottom so surfaces do not become marred. Check quill surfaces and cylinder I.D. for scratches, scoring, or other signs of wear.


Maintenance Manual



REPLACING SEALS

TO INSTALL SEAL KIT:

a. Place upper U-Cup or ply pak seal in groove in small I.D. of Powerhead housing with “U” facing

downward toward center of quill.

b. Slip cushion over top end of quill to rest against top of quill flange.

c. Fit piston seals into grooves in piston of quill. (If “U”-cup style the open end of the “U” faces apart from

each other and toward each end of the quill.) M-25 unit uses crown seals instead of U-cup seals.

d. Place “U”-Cup in groove in I.D> of end cap, with “U” facing upward toward center of quill. For M-25

place wear ring into groove cut to length if required. Place wiper into outer groove.

e. Place o’ring on O.D. of housing cap.

REASSEMBLY OF POWERHEAD

NOTE

Keep quill and end cap covered with cloth or newspaper to protect them from contamination until ready to

reassemble.

1. Lightly grease I.D. of cylinder walls.

2. Apply a light film of grease to quill and its seals. Tap quill into cylinder housing.

3. Lightly grease end cap and seal(s) and slip over quill. Bolt end cap to housing.

4. Turn housing on its side. Screw stroke adjustment nut into place by turning it counterclockwise (left

hand thread).


Maintenance Manual



5. Insert stroke adjustment shaft-and-knob through bottom of housing. Reach through side access

opening and refasten blank disc and gear to shaft. Secure in place with a 1/8" blank. The gear must

be positioned so it engages stroke adjustment nut.

6. Bolt stop bracket and limit switch assembly to top of quill.

7. Align guide holes in stop bracket and cylinder housing by turning quill. Slide in guide pin.

8. Tap spindle assembly up into quill, locknut end first. The contact bearing will press-fit into the quill.

9. Secure by bolting on quill cap.

10. Grease spline. Holding motor assembly so spline aligns itself in spindle, lower motor assembly

straight down. Secure motor assembly by bolting down motor plate.

11. Reattach powerhead to machine.

12. Reconnect all wiring and replace side access cover. (See Chapter 2 for position of switches and

routing of wires.)

13. Reconnect all air lines and electrical line.

SERVICE PARTS AND KITS FOR POWERHEAD

DESCRIPTION POWERHEAD SERIES PART NUMBER

COMPLETE SEAL KIT 10 02611-1

COMPLETE SEAL KIT 20 18471

*COMPLETE BEARING KIT 10 03345

*COMPLETE BEARING KIT 20 08470

SPLINE 10 01358-1

SPLINE 20 & 25 01194

ELECTRIC MOTOR 10, 20 & 25 18540

LIMIT SWITCH, DECEL 10, 20 & 25 02019

LIMIT SWITCH, DEPTH 10, 20 & 25 02020

LIMIT SWITCH, RETURN

COMPLETE SEAL KIT 25 34486

COMPLETE BEARING KIT 25 11545 *BEARING NOT SOLD SEPARATELY

PEEN POLISHING INSTRUCTIONS The ECI Peen Polishing Kit includes everything needed to keep peens polished properly since overall peen length is critical. The following procedure insures a minimum removal of peen material.

1. Use a small lathe to chuck the peen face out. Set lathe speed at 1000 to 1,200 rpm. 2. Remove surface scratches and build-up from working face of peen using abrasive stones in the following

sequence of grits: 400, 600, 800 (starting coarse and finishing fine). A clean finish should use approximately three stone grades.


Maintenance Manual


Service Procedures 4-15 NOTE

Peen sizes and configurations will alter usage of stones. When polishing crown and eyelet style peens use caution with the radii. Any major alteration to peen configuration changes your rivet head form.

3. Proceed with diamond polish as follows: a. Select a felt bob and insert it into holder. b. Insert the holder into collet of hand grinder. c. While maintaining lathe speed at 1000 to 1,200 rpm, apply a SMALL amount of diamond compound to

the felt bob. Using a steady hand begin the final polish by working across the peen face in a uniform pattern with a light amount of pressure.

ACCESSORIES

Many accessories are available for installation on standard Spinnomatic machines.

FOR IMPROVED PRODUCTIVITY: Multispindle Orbital Heads

Multispindle Quick Adjust Adapters Dial Index Tables

Automatic and Semiautomatic Slides

FOR DIFFICULT OR UNUSUAL JOBS: Extended Orbital Heads

Pressure Pads Standard 7" Riser Blocks

Workholding Fixture Assembly Plates

FOR ADDED SAFETY: Anti-Tie Dual Palm Buttons – standard

Guard System – optional

ECI engineers will help you select and install appropriate accessories. Order by part number and description. Also indicate Spinnomatic model and serial number.

To order, call 586.752.9100 or fax 586.752.9804


Maintenance Manual


Chapter 5

Machine Specifications


Maintenance Manual


Specifications 5-1

Machine Specifications This chart contains specifications for some standard Spinnomatic orbital forming machines. Other Spinnomatic

models are also available.

MODELS

“10” SERIES M-10

TM-10 PM-10 2M-10


TM-20 PM-20 2M-20


TM-25 PM-25 2M-25

HEAD FORMING CAPACITY (RIVET SHANK DIAMETER IN MILD STEEL; FLARING AND SWAGING DIAMETERS LARGER)

.250" .500" .625"

MAXIMUM PRESSURE AT PEEN (PRESSURE ADJUSTABLE)

1800 LBS PNEUMATIC

3800 LBS PNEUMATIC

10,500 LBS HYDRAULIC

POWER REQUIREMENT (OTHER VOLTAGES ON REQUEST)

20/440V 3 PHASE/60 CYCLES



MOTOR RATING 1 HP 1200 RPM

1 HP 1200 RPM

1 HP 1200 RPM

CONTROLS 120 V 120 V 120 V

TOOL STROKE .3.8"-1.5" .38"-1.88" .38"-2.00"

CUSHIONED FAST STROKE CONTROL YES YES YES

VERTICAL ADJUSTMENT TM-10 7.79 PM-10 29.00

TM-20 9.879 PM-20 32.75

TM-25 9.875 PM-25 32.75

THROAT DEPTH (TM UNITS ONLY) 7.00" 9.00" 9.00"

PRESSURE STOP YES YES YES

MACHINE WEIGHT (TABLE MOUNT) TM-10 575 LBS TM-20 1,065 LBS TM-25 1,250 LBS HYD TANK 525 LBS

MACHINE WEIGHT (PEDESTAL MOUNT) PM-10 1,120 LBS PM-20 1,250 LBS PM-25 1,250 LBS

PEENS (STANDARD) .3125" DIA .500" DIA .750" DIA

VARIABLE PEEN ANGEL YES YES YES

FEEDING SYSTEMS, ROTARY TABLES, DOUBLE ENDED MACHINES, MULTIPLE PEENS

YES YES YES

MAXIMUM SHANK DIAMETER (1018 STEEL) .02"-.25" .05"-.50" .06"-.75"

TOTAL CYCLE TIME 0.5-15 SEC 0.5-15 SEC 0.5-15 SEC

DWELL 0-5 SEC 0-5 SEC 0-5 SEC

MAXIMUM THRUST CAPACITY 1492 LBS @ 80 PSI PNEU OPR

3141 LBS @ 80 PSI PNEU OPR

10,500 LBS @ 750 PSI HYDRAULIC

(M) MODULAR POWERHEAD (TM) TABLE MOUNT (PM) PEDESTAL MOUNT (2M) DUAL OPPOSED POWERHEADS


Maintenance Manual


Chapter 6

Troubleshooting


Maintenance Manual


Troubleshooting 6-1 Use caution during maintenance and repair. If a problem does not respond to one of the following remedies, call us at 586.752.9100 and/or appropriate technician – mechanical, electrical, pneumatic or hydraulic.

PROBLEM POSSIBLE CAUSE REMEDY

MACHINE WON’T START

1. NO ELECTRICAL POWER 2. OVERLOAD TRIPPED 3. FUSE BLOWN 4. BAD ELECTRICAL CONNECTION

1. CHECK POWER SOURCE. 2. RESET OVERLOAD ON MOTOR STARTER.

(CHECK FOR PROPER VOLTAGE.) 3. REPLACE FUSE. 4. REFER TO WIRING DIAGRAM.

MACHINE RUNS ONLY WHEN START BUTTON IS HELD OUT

1. OVERLOAD TRIPPED 1. RESET OVERLOAD ON MOTOR STARTER.

WORKPIECE RIVET HEIGHT AND ASSEMBLY TIGHTNESS NOT CONSISTENT

1. DWELL TIME SET TOO SHORT 1. INCREASE SETTING ON DWELL TIMER.

NO DWELL ON WORKPIECE

1. MIS-SET OR BAD DWELL TIMER 2. BAD FULL-DEPTH SWITCH 3. AIR-FLOW VALVE CLOSED 4. PROPER DEPTH NOT REACHED

1. RESET TIMER, REPLACE IF DEFECTIVE. 2. REPLACE SWITCH. 3. OPEN AIR-FLOW ON VALVE BANK. 4. CHECK POSITION OF WORKPIECE.

INCREASE AIR PRESSURE.*

WORKPIECE SHAKES OR VIBRATES

1. FIXTURE OFF CENTER 2. INCORRECT LENGTH PEEN 3. WORKPIECE MATERIAL TOO HARD

(NORMAL MAX IS 30 R/C)

1. CENTER FIXTURE WITH DIAL INDICATOR. 2. SEE CHAPTER 4 FOR CORRECT LENGTH. 3. CORRECT WORKPIECE IF POSSIBLE.

INCREASED AIR PRESSURE OR LARGER CAPACITY MACHINE MAY BE REQUIRED.*

WORKPIECE CRACKS DURING HEADFORMING

1. WORKPIECE OFF CENTER 2. WORKPIECE MATERIAL TOO HARD

(NORMAL MAX IS 30R/C)

1. CENTER WORKPIECE. 2. CORRECT WORKPIECE IF POSSIBLE.

INCREASED AIR PRESSURE OR LARGER CAPACITY MACHINE MAY BE REQUIRED.*

ORBITAL HEAD HEATS UP

1. INSUFFICIENT LUBRICATION 2. PRESSURE EXCEEDS CAPACITY OF HEAD 3. WORKPIECE OFF CENTER CAUSING

BEARING OVERLOAD

1. GREASE ORBITAL HEAD WITH ECI HI-TEMP OR EQUIVALENT EVERY SHIFT. DO NOT USE GRAPHITE COMPOUND.

2. SWITCH TO LARGER SIZE ORBITAL HEAD. 3. CENTER WORKPIECE WITH DIAL

INDICATOR.

PEENHOLDER IN ORBITAL HEAD DOESN’T ROTATE FREELY

1. BEARINGS WORN OUT 1. REPLACE ALL BEARINGS. (USE COMPLETE

BEARING KIT.)

PEEN IS STUCK IN PEENHOLDER 1. DIRT, BURRS, METAL PARTICLES INSIDE

PEENHOLDER 1. CLEAN PEENHOLDER I.D. AND COAT PEEN

WITH LIGHT FILM OF OIL.

PEEN FALLS OUT OF PEENHOLDER 1. WEAK MAGNET 2. DIRT IN PEENHOLDER 3. PEEN DIAMETER UNDERSIZE

1. REPLACE MAGNET. 2. CLEAN PEENHOLDER I.D. 3. SEE CHAPTER 4 FOR CORRECT SIZE.

MACHINE WON’T CYCLE DOWN

1. IMPROPER LINE VOLTAGE 2. BAD RELAY 3. UNIT DOESN’T REACH RETURN SWITCH 4. BAD RETURN SWITCH 5. INSUFFICIENT AIR PRESSURE

1. CHECK INCOMING LINE VOLTAGE. 2. REPLACE RELAY. 3. ADJUST RETURN SWITCH. 4. REPLACE SWITCH. 5. ADJUST AIR-FLOW VALVE ON F-R-L

UNIT.*

MACHINE WON’T COMPLETE CYCLE

1. UNIT DOESN’T REACH DEPTH SWITCH 2. BAD DEPTH LIMIT SWITCH 3. BAD DIRECTIONAL CONTROL VALVE 4. SPLINE MALFUNCTION 5. INSUFFICIENT AIR PRESSURE

1. CHECK ADVANCE LIMITS. 2. REPLACE SWITCH. 3. REPLACE VALVE. 4. REPLACE SPLINE IF WORN OR BROKEN. 5. ADJUST PRESSURE ON F-R-L UNIT.*


Maintenance Manual


Trouble Shooting 6-2

PROBLEM POSSIBLE CAUSE REMEDY

MACHINE WON’T DECELERATE

1. BAD DECEL SWITCH 2. BAD DECEL SOLENOID VALVE 3. PLUGGED AIR-FLOW VALVE 4. INSUFFICIENT AIR PRESSURE 5. SWITCH CLOSES TOO LATE

1. REPLACE SWITCH. 2. REPLACE VALVE. 3. CLEAN OR REPLACE VALVE. 4. ADJUST AIR-FLOW VALVE ON F-R-L.* 5. ADD SPRING TO DECEL SWITCH.

LOSS OF AIR PRESSURE

1. LOSS OF PLANT PRESSURE 2. AIR LEAK IN PNEUMATIC CIRCUIT 3. BAD F-R-L UNIT 4. PLUGGED OR BAD D.C.V. VALVE 5. BAD SEALS 6. PLANT AIR PRESSURE IS TOO LOW

1. RESTORE PLANT PRESSURE. 2. CHECK ALL LINES AND FITTINGS. 3. REPLACE F-R-L UNIT. 4. CLEAN OR REPLACE VALVE. 5. REPLACE SEALS IMMEDIATELY TO AVOID

MAJOR DAMAGE TO MACHINE. (USE COMPLETE SEAL KIT.)

6. SEE NOTE BELOW.

QUILL DRIFTS DOWN

1. AIR LEAK IN PNEUMATIC CIRCUIT 2. BAD DIRECTIONAL CONTROL

VALVE 3. WATER IN SYSTEM 4. BAD SEALS

1. CHECK ALL LINES AND FITTINGS. 2. REPLACE D.C.V. VALVE. 3. DRAIN F-R-L FILTER DAILY. IF CONDENSATION

IS EXCESSIVE, INSERT A “DROP LEG” IN THE AIR SUPPLY LINE.

4. REPLACE SEALS IMMEDIATELY TO AVOID MAJOR MACHINE DAMAGE. (USE COMPLETE SEAL KIT).

MOTOR OVERHEATS

1. NO GREASE ON SPLINE 2. BAD SPINDLE BEARING 3. BAD MOTOR 4. LOW VOLTAGE 5. SINGLE PHASING

1. REGREASE. REPLACE SPLINE IF DEFECTIVE. 2. REPLACE SPINDLE BEARINGS. 3. REPLACE MOTOR. 4. CHECK POWER SUPPLY. 5. REFER TO WIRING DIAGRAM.

MOTOR RUNS, BUT SPINDLE DOESN’T SPIN

1. BOLTS AND LOCK WASHERS LOOSE, RELEASING SPLINE FROM MOTOR SHAFT

1. REMOVE MOTOR. GREASE AND REPOSITION SPLINE. REPLACE SPLINE IF DEFECTIVE.

EXCESSIVE NOISE 1. BAD SPLINE 2. BAD MOTOR 3. BAD SPINDLE BEARINGS

1. REPLACE SPLINE. 2. REPLACE MOTOR. 3. REPLACE SPINDLE BEARINGS.

MACHINE JERKS IN OPERATION

1. NO OIL IN F-R-L UNIT 2. BAD SPLINE 3. BAD SEALS 4. INSUFFICIENT AIR PRESSURE

1. FILL F-R-L UNIT WITH ASA 10W OIL. 2. REPLACE SPLINE. 3. REPLACE SEALS IMMEDIATELY TO AVOID MAJOR

MACHINE DAMAGE. (USE COMPLETE SEAL KIT.) 4. ADJUST AIR FLOW VALVE ON F-R-L.

POWERHEAD MOVES DURING HEADFORMING

1. LOCKING SCREWS LOOSE 1. TIGHTEN SCREWS.

NOTE When adjusting air pressure, never exceed 100 psi. If plant air pressure is too low to properly operate machine, a larger diameter line from source to machine may deliver greater pressure. A surge tank and air pressure booster may be required.

ABBREVIATIONS: F-R-L – FILTER REGULATOR LUBRICATOR UNIT D.C.V. - DIRECTIONAL CONTROL VALVE


Maintenance Manual


Chapter 7

Tooling


Maintenance Manual


Tooling 7-1

Tooling for Spinnomatic orbital forming machines (fixtures and peens) is supplied by ECI Spinnomatic. We offer design and development service, as well as replacement peen service.

FIXTURES BY ECI Workholding fixtures for new or existing orbital forming machines are developed to fit customers’ specific

requirements by ECI engineers. Semiautomatic or automatic slides, index tables and other items are available, as well as pressure pads

designed to encase the orbital head and supplement the workholding fixture. PEENS BY ECI Replacement peens may be ordered by sending machine serial number, peen number, print of old peen,

along with purchase order, to ECI Spinnomatic – 180 Shafter Drive, Romeo MI 48065. Development of a peen for a new application will require sample parts or prints of the component to be assembled. A portable peen polisher is available to keep peens in top operating condition.

Tooling Developed by Customer For customers who wish to make their own tooling, the following information may be helpful. WORKHOLDING FIXTURE The workholding fixture must locate the rivet or workpiece under the center point of the peen and must

prevent deflection by solidly supporting the workpiece under the areas to be formed. Beyond these requirements, it can be as simple or as intricate as the production need indicate. A base plate for the fixture is available from ECI. It locates on the T-slots in the machine base. Fixturing should be located using a dial indicator mounted to the spindle. HEADFORMING TOOLS (PEENS) A peen drawing for your specific application is included with your machine. Material for making peens is M-2 high speed steel hardened to 60-64 R/C. The working end of the peen must be polished to a shiny, chrome-like finish. A portable peen polisher is available from ECI to polish new peens and to keep working peens in top

operating condition. Verify model of forminghead before ordering or manufacturing new part. Dimensions for peens are as follows:

(These dimensions are critical.)

ORBITAL HEAD PEEN LENGTH PEEN DIAMETER SERIES 4 1.600 .3125

SERIES 7 1.625 .3125

SERIES 10 1.625 .3125

SERIES 20 2.250 .5000

SERIES 25 3.000 .75000

SERIES 40 5.000 1.2500

SERIES 50 3.125 4.0000


Maintenance Manual


Tooling 7-2

Peens have basically six different headforming shapes with many variations possible. The flat, conical and crown are the simplest tooling forms.

The following pages illustrate several peen configurations.


Maintenance Manual


Tooling 7-3


Maintenance Manual


Tooling 7-4


Maintenance Manual


Chapter 8

Engineer Drawings


Maintenance Manual


Engineering Drawings 8-1

Chapter Summary

This chapter includes the bill of materials for each of the two table mount assemblies, TM-10, TM-20 and TM-25. Also within these lists are the recommended spare parts for each assembly.

Following the bill of materials are the available engineering drawings. The table of contents in the front of this manual provides a description of each drawing and the page number. This portion of the table of contents is also supplied here for your convenience.

Cad discs are available on all ECI standard equipment in Auto Cad as listed below.

Chapter 8 – Engineering Drawings

Bill of Materials for TM-10………………………………… 8-2, 3, 4 Bill of Materials for TM-20 ...……………………..…….. 8-5, 6, 7 Bill of Materials for TM-25 …………………………..…… 8-8, 9, 10 Drawing of M-10 Table Mount ………….…………..…. 8-11 Drawing of M-20 Table Mount ………………………... 8-12 Drawing of M-25 Table Mount ………………………… 8-13 Drawing of M-10 Powerhead …..…………………...... 8-14 Drawing of M-20 Powerhead ……………..……………. 8-15 Drawing of M-10 Column Assembly ..…….…………. 8-16 Drawing of M-20, 25 Column Assembly ……………. 8-17, 18 Drawing of M-10, 20 Control Panel ………………….. 8-19 Drawing of M-25 Control Panel ………………………… 8-20 Drawing of M-10, 20 Electrical …………………………. 8-21 Drawing of M-25 Electrical ………………………………. 8-22 Drawing of M-10, 20 Pneumatics …………………….. 8-23 Drawing of M-25 Hydraulics …………………………….. 8-24


Maintenance Manual



BILL OF MATERIAL FOR TM10

ECI PART # DESCRIPTION # REQUIRED REC. SPARES

02610 M10-KIT/AIR LINE COMPONENTS 1

01914 M10-FITTING/HOSE/FLUIDLINE 4

01915 M10-FITTING/HOSE-PIPE/FLUIDLINE 2

01916 M10-HOSE/AIR/.375 IN/GOODYEAR 2


07960 C10-COLUMN ASSEMBLY 1

01384 C10-COVER/UPPER 1

01385 C10-0COVER/LOWER 1

02053 C10-GREASE FITTING 1

07908 C10-SCREW/ADJ. 1

07909 C10-SADDLE/DOVETAIL 1

07910 C10-COLUMN/MACHINE D-08010 1

08010 C10-COLUMN/CASTING ONLY 1

07911 C10-BASE/MACHINE D-08011 1

08011 C10-BASE/CASTING ONLY 1

07912 C10-COVER/COLUMN 1

07949 C10-GIB 1

07950 C10-BLOCK/ADJUSTING 1

07951 C10-GEAR/BEVEL 1

07952 C10-HOUSING/BEARING 1

07953 C10-BEARING/BALL 3

07955 C10-SPACER/BEARING 1

07956 C10-CAP/BEARING 1

07957 C10-SHAFT/PINION 1

07958 C10-GEAR/BEVEL 1

07959 C10-HANDWHEEL 1

30262 C10 A-LOCK NUT 1

44012 C10-HANDLE 3

11047-2 CONTROL/ELECTRIC M10, 20, 23 1

02686 TERMINAL 18

03416 FUSE/BUSS 1

03423 TERMINAL 3

19091 M23-SCHEMATIC/ELECTRIC/STD 1

19092 TIMER/OMRON 1

19092-1 TIMER MOUNTING BRACKET 1

24194 COUNTER 1

27750 OVERLOAD/2.8-4.2A 1

32972 SOCKET TIMER SCREW TYP 1

34183 DISC SWITCH 1

34184 SHAFT/DISC 1

34185 OPERATOR/DISC 1

36402 CONTACTOR 1

36403 RELAY/3NO-1NC 2

36404 SS 2PSN 1

36405 TAG SS 2COLOR/STD SPINNO PANEL 1

36406 TRANSFORMER/100VA 1

36407 PUSHBUTTON 3 PSN ROD 1

36414 ENCLOSURE S10, 20, 23/14X16X6 1

37784 FUSE 3

38676 CONTACT BLOC 1


Maintenance Manual




ECI PART # DESCRIPTION # REQUIRED REC. SPARES 33116 VALVE PKG/TM20 1

33375 FLOW CONTROLS 1

38052 VALVE/MNF 4WBC 1

38053 VALVE/MNF 4WSS 1

44467 FRL 1

03284 DUAL PALM BUTTON ASSEMBLY 1

02489 PUSHBUTTON/BLACK/DPB/AB 2

02490 PUSHBUTTON/GUARD/DPB/AB 2

02582 PUSHBUTTON/RED MUSH/AB 1

21730 TAG/PB/2.25 X 2.25 3

02491 PB BOX 1

02492 PB BOX 1

18966 S-BRACKET/DUAL PALM BUTTON 1

38327 M10-POWERHEAD WITH INPUT/93SER 1

01358-1 M10-COUPLING/SPLINE 1

18540 MOTOR/1HP/1200 RPM/56C 1

38326 M10-POWERHEAD/LESS INPUT/93 SER 1

01356 M10-CAP/QUILL 1

01363 M10-KNOW/STROKE ADJUST 1

02611-1 M10-SEAL KIT/91 SERIES 1

02007-1 M10-CUSHION (REPLACES 02007) 1

02008 M10-SEAL/U'CUP/POLY 2

02009 M10-O’RING/CAP 1

34302 M10- SEAL/U’CUP 2

34303 M10-WEAR/ RING 1

03345 M10-KIT/BEARING/FOR M10 1

02013 M10-LOCKNUT/BEARING 1

02014 M10-BEARING/BALL 1

09020 M10-LOCKNUT/BEARING 1


37761 M10-SHAFT 1

37764 M10-GEAR ADJ. 1

37765-1 M10-HOUSING MACHINING 1

37765 M10-HOUSING CASTING ONLY 1

36766 M10-ANTI ROTATE 1

37767 M10-GEAR 1

37768 M10-QUILL 1

37769 M10-SPINDLE 1

37783 M10-ADAPTER MOTOR MOUNT 1

37837 M10-COVER PLATE 2

37842 M10-SPACER 1

38067 M10-CAP HOUSING 1

38330 M10-KIT ELECTRIC COMPONENTS 1


Maintenance Manual




ECI PART # DESCRIPTION # REQUIRED REC. SPARES 02019 M20-LIMIT SWITCH/LONG 1

02020 M10-LMIT SWITCH/SHORT 2

37840 M10-BRACKET SWITCH RTN’D 1

37891 M10-SWITCH ACTUATOR/RTN’D 1

37892 M10-BRACKET SWITCH ADV’D 1


40984 GUIDE PIN 1

40987 M10-BRONZE BEARING 1

40988 M10 BRONZE BEARING 1

40989 BOSTON BRG. 1

40990 M10 SPACER 1

41134 MOUNTING PIN 1

44870 M10 BLOCK 1

44873 M10 KNURLED HEAD SCREW 1


Maintenance Manual




ECI PART # DESCRIPTION # REQUIRED REC. SPARES 01211-1 M20-POWERHEAD/1.88 STR/220, 440V 1

01194 M20-COUPLING/1.88 MAX/BRONZE 1

02800-2 M20-POWERHEAD/LESS INPUT 1


01202 M20-PIN/GUIDE 1

01203 M20-ADAPTER/MOTOR 1

01208 M20-CAP/HOUSING 1

01363 M10-KNOB/STROKE ADJUST 1

18451 M20-QUILL 1

18452 M20-HOUSING/MACHINE 1

03304-1 M20-HOUSING/CASTING ONLY 1

18453-1 M20-BRACKET/ANTI-ROTATE 1

18455 M20-PLATE/HOUSING COVER 2

18458 M20-GEAR/STROKE ADJUSTING 1

18459 M20-NUT/LOCK/STROKE ADJUSTING 1

18460 M20-CAP/PILOT/STROKE ADJUSTING 1

18461 M20-SPACER/STROKE ADJUSTING 1

18462 M20-SHAFT/STROKE ADJUSTING 1

18463 M20-BUSHING 1

18464 M20-GEAR 1

18465 M20-WASHER/THRUST 1

18466 M20 BUSHING 1

18467 M20-BUSHING/FLANGE 1


18469 M20-SPINDLE SUB ASSY 1

01206 M20-SPACER/BEARING 1

01207 M20-SPINDLE 1

18470 M20-KIT/BEARING 1


01895 M20-6008ZZ NTN BEARING 1

01896 M20-LOCKNUT 1

08981 M20-LOCKWASHER 1

18471 M20-KIT/SEAL 1

01900 M20-QUAD RING/QUILL 2

01901 M20-O-RING 1

06373 M23-CUSHION 1

07434 M20-SEAL/U-CUP/MICRONDOT/FOR PN 2

18472 M20-KIT/ELECTRICAL COMPONENTS 1

02019 M20-LIMIT SWITCH/LONG 1

02020 M20-LIMIT SWITCH/SHORT 2

18454 M20-BRACKET/SWITCH 1

33263 M20-SWITCH BRACKET 1

33264 M20-SWITCH DOG 1

33260 M20-SWITCH DOG 1

43963 M20 STUD 2

18540 MOTOR/1HP/1200RPM/56C 1


Maintenance Manual




ECI PART # DESCRIPTION # REQUIRED REC. SPARES 02804 M20-KIT/AIR LINE COMPONENTS 1

01914 M10-FITTING/HOSE/FLUIDLINE 4


01916 M10-HOSE/AIR/.375 IN 2


33116 VALVE PKG/TM20 1

33375 FLOW CONTROL 1

38052 VALVE MNF 4WBC 1

38053 VALVE/MNF 4WSS 1

44467 FRL 1

06087 C23-COLUMN ASSEMBLY 1

01269 C25-COLLUMN/MACHINE D-03700 1

03700 C25-COLUMN/TM/CASTING 1

01270 C25-BASE/MACHINE D—3702 1


01271 C25-SADDLE 1

01272 C25-GIB 1

01273 C25-SHAFT 1

01274 C25-GEAR 1

01275 C25-GEAR 1


01279 C25-BLOCK/ADJUSTING 1

01281 C25-SCREW/ADJ. 1

01282 C25-HOUSING 1

01283 C25-SPACER 1

01284 C25-CAP 1


01385 C25-COVER/LOWER 1

02034 NUT/LOCK 1



06676 C25-BEARING 3

11047-2 CONTROL/ELECTRIC M10, 20, 23 1

02686 TERMINAL 18

03416 FUSE 1

03423 TERMINAL 3

19091 M23-SCHEMATIC/ELECTRIC/STD. 1

19092 TIMER 1

19092-1 TIMER MOUNTING BRACKET 1

24194 COUNTER 1

27750 OVERLOAD/2.8-4.2A 1

32972 SOCKET TIMER SCREW TYP 1

341583 DISC SWITCH 1

34184 SHAFT 1

34185 OPERATOR 1


Maintenance Manual




ECI PART # DESCRIPTION # REQUIRED REC. SPARES 36402 CONTACTOR 1

36403 RELAY/3NO-1NC 2

36404 SS 2PSN 1

36405 TAG SS 2 COLOR/STD SPINNO PANEL 1

36406 TRANSFORMER/100VA 1

36407 PUSHBUTTON 3PSN RED ILL 1

36414 ENCLOSURE M10, 20, 23/14X16X6 1

37784 FUSE 3

38676 CONTACT BLOCK 1

33284 DUAL PALM BUTTON ASSEMBLY 1

02489 PUSHBUTTON/BLACK/DPB 2

02490 PUSHBUTTON/GUARD/DPB 2

02491 PB BOX 1

02492 PB BOX 1

34311 S4-PALM BUTTON BRACKET 1

34315 S4-BOX 1

02582 PUSHBUTTON/RED MUSH 1


27130 TAG/PB/2.25X2.25 3


Maintenance Manual




ECI PART # DESCRIPTION # REQUIRED REC. SPARES 03284 M25-DUAL PALM BUTTON ASSEMBLY 1

02489 PUSHBUTTON/BLACK/DPB 2

02490 PUSHBUTTON/GUARD/DPD 2

02491 PB BOX 1

02492 PB BOX 1

02582 PUSHBUTTON/RED MUSH 1


21730 TAG/PB/2.25 X 2.25 3

05652-2 M25-POWERHEAD WITH INPUT/1991 1

01194 M20-COUPLING/1.88 MAX/BRONZE 1

18540 MOTOR/1HP/1200 RPM/56C 1

24930-2 M25-POWERHEAD/LESS INPUT 1


01202 M20-PIN/GUIDE 1

01203 M20-ADAPTER/MOTOR 1

01207 M20-SPINDLE 1

01363 M10-KNOB/STROKE ADJUST 1

05650-1 M25-CAP/END 1

11545 M25-KIT/BEARING 1

01895 6008ZZ NTN BEARING 1

1896 M20-LOCKNUT 1

02027 M25- BEARING/BALL 4

08981 M20-LOCKWASHER 1

24926 M25-SEAL 1

16033 M25-SPACER/BEARING/TUBE 1

18453-1 M20-BRACKET/ANTI ROTATE 1

18455 M20-PLATE/HOUSING COVER 1

18458-1 M20-GEAR/STROKE ADJUST 1

18459 M20-NUT/LOCK/STROKE ADJUSTING 1

18460 M20-CAP/PILOT/STROKE ADJUSTING 1

18461 M20-SPACER/STROKE/ADJUSTING 1

18462 M20-SHAFT/STROKE/ADJUSTING 1

18463 M20-BUSHING 1

18464 M20-GEAR 1


18466 M20-BUSHING 1

18467 M20-BUSHING/FLANGE 1


24927-1 M25-HOUSING/MACHINED/ALT 5656 1

24928 M25-QUILL 1

24929 M25-POWERHEAD/LESS INPUT 1

34486 M25-SEAL KIT 1

02781 M25-O-RING 1

26375 M25-SEAL/CROWN/PISTON 1

34484 MEAL/POLYPAK 2

34485 M25-WIPER/SEAL 1


Maintenance Manual




ECI PART # DESCRIPTION # REQUIRED REC. SPARES 34583 M25-WEAR RING 1

34487 M25-KIT ELECTRIC COMPONENTS 1

02020 M10-LIMIT SWITCH/SHORT 2

06538 M40-ADAPTER ASSEMBLY/SPRING 1

02019 M20-LMIT SWITCH/LONG 1

06539 M40-ADAPTER/SPRING 1

06540 M40-SPRING 1



18457-1 M20-DOG/SWITCH 1

06087-1 C25-COLUMN ASSEMBLY 1

01269 C25-COLUMN/MACHINE D-03700 1

03700 C25-COLUMN/TM/CASTING 1

01270 C25-BASE/MACHINE D-03702 1


01271-1 C25-SADDLE DOVETAIL 1

01272-1 C25-A-GIB-SPACER 1

01273 C25-SHAFT/PINION 1

01274 C25-GEAR 1

01275 C25-GEAR 1


01279 C25-BLCOK/ADJUSTING 1

01281 C25-SCREW/ADJUSTING 1

01282 C25-HOUSING/BEARING 1

01283 C25-SPACER/BEARING 1

01284 C25-CAP/BEARING 1


01385 C10-COVER/LOWER 1



06676 C25-BEARING/BALL 3

44937 C10-NUT LOCK 1

15314-1 M25-CONTROL/HYDRAULIC/ACCUM. 1


Maintenance Manual




ECI PART # DESCRIPTION # REQUIRED REC. SPARES 41101 M25-CONTROL ELECTRIC 1

41102 M25-SCHEMTAIC ELECTRIC 1

ENCLOSURE 1

TRANSFORMER 1

RELAY 3NO-INC 2

CONTACTOR 1

FOR 240VAC USE OVERLOAD 2.8 – 4.2A 1

FOR 240VAC USE OVERLOAD 6.0 – 10 1



OVERLOAD BLOCK 2

DISCONNECT SWITCH 1

PUSHBUTTON BLOCK 2

SELECTOR SWITCH 1

PUSHBUTTON RED ILL. 1

TERMINALS 300V 18

TERMINALS 600V 6

TIMER 1

TIMER MOUNTING BRACKET 1

TIMER SOCKET 1

COUNTER 1

FUSE 3 AMP 1

FUSE 600V15 AMP 3

FUSE BLOCK 1

TAG 1

TERMINAL RISER 1


Maintenance Manual



CA

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Maintenance Manual



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Maintenance Manual



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Maintenance Manual




Maintenance Manual




Maintenance Manual



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Maintenance Manual




Maintenance Manual




Maintenance Manual




Maintenance Manual



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Maintenance Manual




Maintenance Manual




Maintenance Manual



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Maintenance Manual

