Transcript
Page 1: Moldflow Analysis Presentation

The only in Asia

Page 2: Moldflow Analysis Presentation

The only in Asia

Company Background

The Only Silver Certified Moldflow Consultant in Asia.

Established in 2005 with Dedication & Focus in Plastic Design.

Design Center at Mumbai and Pune with representatives in USA.

Backed by a well established Jyoti Group. The Industrial product

designer and manufacturer of plastic components.

Over 50 years of domain experience in metal and import substitution

with engineering plastics in the Automotive, White Goods, Water

Treatment, Fluid Engineering, Process and Electrical/Electronic

industries.

Group Turnover @ 400 millions.

Having CRISIL SE 1A rating indicating excellent financial status.

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The only in Asia

Our Mission

“Mission is Perfection” ‘Perfection may never be attainable but in chasing

Perfection we will achieve Excellence.’

Our goal is to be recognized as a world leader in Plastics

Engineering Services, by leveraging over 50 years of

trusted domain Competencies, and creating a compelling

competitive advantage  for our customers by offering

outstanding value in terms of Quality, Cost, Delivery

and  Services.

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The only in Asia

Customized and dedicated project management teams.

World class in-house product design and development

infrastructure.

Proven, new product development process using Design for Six

Sigma methodology.

Well established processes for product design, tool design, tool

manufacturing and plastics part production.

Client appreciations for professionalism and cost optimization.

In-house “Concept-to-commerce” facilities which include Injection

molding, Composite Molding , Plastic Fabrication, Tool Room and

Component Testing.

Our Strengths

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The only in Asia

Moldflow Silver Certification Polysmart is an authorized and certified Moldflow Consulting Partner. We have achieved Silver Certification, which is the highest certification level held by any consulting partner.

(http://www.moldflow.com/stp/english/services/consulting_partners.htm)  

This endorsement by Moldflow Corporation is your assurance that Polysmart ‘s analysts have completed a rigorous training and testing program. Authorized consultants are proficient in the latest versions of Moldflow software.

As part of this program, Moldflow Corporation enforce strict standards for the quality of services offered.

Silver Certification is the measure of our skills and the accuracy of your results.

Our Achievement

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The only in Asia

Cluster 1 : CAD Design Services

Concept design

Product Design

DFM /DFA

2D to 3D modeling

GD&T ,Tolerance stack-up

DFMEA

Design optimization

Metal to plastics conversion

Value engineering

Sample Recd. from Customer Final Product

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The only in Asia

Cluster 2 : CAE Services

Meshing Services

Moldflow Analysis

Structural Analysis (FEA)

Crash/Impact Analysis

CFD Analysis

Linear & Non Linear Analysis

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The only in Asia

2.1 : Moldflow Analysis

MPI Midplane, Fusion, 3D

MPI Flow, Cool, Warp, Stress,

Fiber

MPI Co injection, Gas Assist

Valve gate optimization studies

Tool design audit

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The only in Asia

2.2 : FEA Analysis

Types of analysesLinear buckling• Rough estimation of

buckling loads• Low computational costs

Nonlinear buckling• Accurate estimation of

buckling loads• High computational costs

Drop tests• Determination of critical

stress areas/possible crack locations

• Effect of drop angles• Highly complex problem

(Fluid-Structure Interaction)

• Side impact

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The only in Asia

Cluster 2.3 : CFD Field of Expertise

Meshing for CFD Application Geometry generation and cleanup Multi Block Structured Grid Generation Tetrahedral, Hexahedral and Hybrid

Meshing

Computational Fluid Dynamics Internal as well as External Flow Steady as well as Transient flow Computational Aero Acoustics HVAC Electronic component Cooling Combustion Simulation Rotary Machinery Multi-physics analysis

Customize product development User Defined Functions (UDF) Specific CFD tool development Customization of existing CFD products

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The only in Asia

HVAC Capabilities

HVAC

Design and optimization of HVAC ducts

HVAC simulation for human comfort and safety in vehicles

HVAC design and simulation of offices for attaining least power consumption

Design of High performance data centers for uniform cooling of servers

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The only in Asia

Software Expertise In CFD

Geometry Creation Solid works, ProE

CAD cleanup ANSA, Hyper mesh

Surface Meshing ANSA, Hyper mesh, ICEM CFD, GAMBIT, Star CCM+

Volume Meshing TGrid, ICEM CFD, Gambit, FLOTHERM, FLOVENT, Star CCM+

Solver FLOTHERM, FLOVENT, Fluent, CFX, Star CD, Star CCM+

Post processing Tecplot, CFView, ViewZ

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The only in Asia

Cluster 3 :Tool Design & Reverse Engineering

Plastic Injection Mould design Services Soft tooling services.3Dprinting ,RPT( SLA,SLS,FDM 900)Cloud data creation & ConversionCMM & white light scanningRe-Engineering of Part

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The only in Asia

Our ProcessEnquiry

Product Concepts/ Performance Requirements

Product Samples Product Drawing

Customer Approval

Feasibility Analysis (Financial/ Technical)

Product Engineering Reverse Engineering

CAD Model

CAE Analysis

Prototyping

Assembly testing

Functional Testing

Tooling

Pilot Production

Regular production

Import drawing

Pro

ject

Man

agem

ent

and

Qu

alit

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ms

Cu

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al

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The only in Asia

New Product Development (NPD) Process

Gate 4

Stage 5

Voice of Customer

Idea

tio

n

Stage 1

Bu

ild

Bu

sin

ess

case

Cu

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mer

Inp

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Mar

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Inte

llig

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Co

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Gate 1

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Var

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on

P

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, Des

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Fea

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Gate 2 Gate 3

Des

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Stage 2 Stage 3

Gate 4

Stage 4

Pro

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Sam

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The only in Asia

What we can Offer to our Clients

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The only in Asia

Our Valued Customers - Appliance & Other

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The only in Asia

Our Valued Customers- Automotive (OEM,Tire One Companies Directly or through Vendors)

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The only in Asia

POLYSMART TECHNOLOGIES PVT. LTD.

94,Bombay Talkies Compound,

Malad (West)

Mumbai:- 400064

India.

Tel:- +91-22-28824448,

+91-22-28823241,91-22-28813508.

Fax:- +91-22-28820629

B-67 & 68, Shrinath Chambers 3rd Floor

Sant Dyaneshwar Paduka Chowk,

Pune : - 411005

India.

Tel: - +91-20-25520311/ 312 ,

Mobile:- 9689915196

Fax: - +91-20-25520311

Website: www.polysmart.com

Email:- [email protected]


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