Download pdf - Raps Report

8/12/2019 Raps Report

1/64

Govt Engg College , Bharatpur

A

Report on

Summer Training taken at

RAJASTHAN ATOMIC POWER STATION,RAWATBAHATA

ON

HOW TO PRODUCE ELECRICITY BY NUCLEAR FISSION

AND PROGRAMMABLE LOGIC CONTROLLER

Submitted as a requirement for te !artia" fu""#""ment of de$ree of

Ba%e"or of Te%no"o$&'E"e%troni%s ( Communi%ation)

ofRa*astan te%ni%a" +niersit& of -ota

B&

Moit Pi!a".II semester B/Te%/ 'E"e%troni%s ( Communi%ation)01234


Prepared By: Mohit Pipal


2/64


NUCLEAR POWER CORPORATION OF INDIA LIMITED

(A Government of India enterprise)

Rajasthan Atomic Power Station (RAPS)

A

REPORT ON

VOCATIONAL TRAINING

ATRAJASTHAN ATOMIC POWER STATION

RAWATBHATA

sessionFrom 02.06.2014 to 16.07.2014

Submitted To: Supervised By: Guided By: Prepared By:



3/64


Mr. R.K. Sharma Mr. M.M.Gupta Mr. Mahaveer singhvi Mohit Pipal(Training Coordinator (S!"# (S!"C

INDEX

1. PREFACE

2. ACKNOWLEDGEMENT

3. INTRODUCTION OF NPLCI

MISSION OF NPCIL

VISION OF NPCIL

RAPS LOCATION & SITE CONDITIONS NUCLEAR ENERGY

4. THREE STAGES OF INDIAN NUCLEAR POWER PROGRAM

INTRODUCTION

CHALLENGES FACED

Statu !" #u$%a' (!)' *#'at+!# & "utu' (%a#

,. DESCRIPTION OF STANDARD INDIAN PHWR

LAYOUT REACTOR

REACTIVITY CONTROL MECHANISM

FUEL DESIGN

FUEL HANDLING

PRIMARY HEAT TRANSPORT -PHT SYSTEM

MODERATOR SYSTEM

FUEL

/. REACTOR AU0ILIARIES

END SHIELD COOLING SYSTEM CALENDRIA VAULT COOLING SYSTEM

VAPOUR SUPPRESSION SYSTEM

ANNULUS GAS MONITORING SYSTEM

LIUID POISON INECTION SYSTEM

D2O EVAPORATION & CLEAN UP SYSTEM

HEAVY WATER UPGRADING SYSTEM



4/64


FIRE FIGHTING SYSTEM

FIRE WATER SYSTEM

ACTIVE PROCESS WATER SYSTEM

R VENTILATION SYSTEM

HEAVY WATER VAPOUR RECOVERY SYSTEM

END SHIELD CALENDRIA TUE

COOLANT TUE

END FITTINGS

SEAL PLUG

SHIELD PLUG

STEAM CYCLE

. CONDENSING SYSTEM

5. SAFTY DESIGN PRINCIPLES

6. INDUSTRY VISIT

FIRE7SECTION

WATER TREATMENT PLANT

INDUSTRIAL7SAFETY SECTION

WASTE MANAGEMENT FACILITIES

RAPPCOF

ENVIRONMNETAL SEVEY LA FIELD7ENGINEERING

RC SHOP

ESTATE MANAGEMENT

18.PLC TRAINER

TRADTIONAL CONTROL SYSYTEM DEVELOPMENT

LADDER LOGIC & RELAYS

PLC DL78/

TYPES OF PLC PROGRAMMING OF THE DL78/

PLC CONNECTIONS

LADDER LOGIC INPUTS

LADDER LOGIC OUTPUTS

ADVANTAGES OF PLC

PLC INSTALLED IN RAPS



5/64


PROECT WORK

11.CONCLUSION

Preface

I M!9+t P+(a% tu:#t !" T9+': ;a' E%$t'!#+$ & C!


6/64


Acno!ledge"ent

T9 att+tu:@ %+ a#: u(9!'+a t9at a$$!

Ku

($t:. I# (+t !" t' Prepared By: Mohit Pipal


7/64


IN#$%D&C#I%N #% NPCI'

I#:+a Nu$%a' (!)' :=%!(a'at.

H!)='@ !" t9 #+# (%a#t@ a%% 9a= # "a$: )+t9 a"t; ('!%at9a# at!


8/64


NPCIL MISSIONTo develop Nuclear Poer Tec!"olo#$ a"d

Produce %" a &el' rel%a"ce (a""er NuclearPoer a& a &a'e) e"v%ro"(e"*all$ +e"%#"

a"d a" eco"o(%call$ v%a+le &ource o'

elec*r%cal e"er#$ *o (ee* *!e #ro%"#

elec*r%c%*$ "eed& o' *!e cou"*r$



9/64


NPCIL ISION

NPCIL !a& %*& v!"!on to have an!n"talle# nu$lear po%er $apa$!t&

o' (),))) MW*e+ & the &ear

()(),

Tis %a!a%it& %ou"d be ac!%eved +$ *!e

develop(e"* o' (ore --.MW/e0 1

2.. MW/e0 u"%*& o' Pre&&ur%&ed !eav$

a*er reac*or&) %(por*%"# l%#!* a*er

reac*or& a"d +$ *!e %"*roduc*%o" o' 'a&*+reeder reac*or&,



10/64


Figure: Nuclear power plants in INDIA



11/64




12/64


$AP( '%CA#I%N AND (I#E C%NDI#I%N

RAPS + %!$at: !# t9 at'# a# !" RANA PRATAP SAGAR %a -R.P.S. u(t'a< !"

t9 R.P.S. :a< a$'! t9 $9a


13/64


N&C'EA$ ENE$G)

Ma :"$t $!#='t: +#t! #'*; t9'!u*9 #u$%a' 'a$t+!#. T)! ('!$ ('!:u$ t9+

1 Nu$%a' "++!#

2 Nu$%a' "u+!#

A #ut'!# +t (%+t +#t! t)! +* (a't 9+t )9# a 9a=; #u$%u %+ t9at !" u'a#+u


14/64


$!%%+: )+t9 a#!t9'U23, #u$%u & $au "++!#. A $9a+# 'a$t+!# + t9u t u(. A%!

t9 #ut'!# 9a= t! %!): :!)#. T9 "u% +# a #u$%a' 'a$t!' $!#+t !" u'a#+u< t9at

T9+ $!!%a#t +# tu'# t'a#"' +t #'*; t! t9 %+*9t )at'. U%t+

"++!# 9a $!


15/64


16/64


T9 +#:ut'; )a #) t! t9

u$9 $a(a+%+t+.

C. (tatu* of nuclear po!er generation / future plan*:

T9 #u$%a' (!)' ('!*'a

:+*# $9a#* 9a= #


17/64


DE(C$IP#I%N %- (#ANDA$D INDIAN P+$:

01 'A)%:T9 #u$%a' (!)' tat+!# +# I#:+a a' *#'a%%; (%a#: a t)! u#+t

$!

(#t'at: ; a%a'* #u


18/64


Fig: Typical cross section of 220MWe reactor building21 $EAC#I3I#) C%N#$%' MECANI(M(:

Du t! t9 u !" #atu'a% u'a#+u< "u% & !# %!a: '"u%+#*@ t9 PHWR :! #!t #: a %a'*

$ 'a$t+=+t;. C!''(!#:+#*%; t9 :=+$ 'Bu+': "!' $!#t'!% !" 'a$t+=+t; +# t9 $!'

#: #!t 9a= %a'* 'a$t+=+t; )!'t9. ta#:a': 'a$t!' :+*# a' ('!=+:: )+t9 "!u'

;t< "!' 'a$t+=+t; $!#t'!%@ =+.



19/64


3.a. R*u%at+#* '!:

3.. S9+< '!:

3.$. A:>ut' '!: "!' #!# !=''+:

3.:. Natu'a% !'!# a::+t+!# +# t9

$!

T9 '*u%at+#* ;t


20/64


-!g. /0 Ele1ent 'uel un#le 'or (() MWe Rea$tor"

51 -&E' AND'ING:O#7(!)' "u%%+#* + a "atu' !" a%% PHWR@ )9+$9 9a= =';

%!) $ 'a$t+=+t;. I# t9+ t;( !" t9+ 'a$t!'@ '"u%+#* t! $!

t9 9at *#'at: +# "u% + '"'': a ('+


21/64


T9 9a:' ta< *#'at!' (u


22/64


(u'+"+$at+!# ;t< $!#+t !" ta+#% t% I!# $9a#* 9!(('@ +*9t #u

A%u

at #!'


23/64


t9 )at' $!!%a#t t9 ('+

t9 u% !" t9 9at + '



24/64


25/64


+++. T!

u+%:+#* + ('!=+:: t! %+!+#t. It + a $%!: %!!( '$+'$u%at+#*

;t< )9+$9

9;:'+: "!'

'i;uid poi*on in

t9 'a$t!' u#:' 9ut:!)# tat "!' ('!%!#*: :u'at+!#. T9+ + a# +#:(#:#t ('!$



26/64


;t< a#: + t9 '(%a$$t+!# !" !'!# (!+!# :+'$t%; +#t! t9

D=o evaporation and clean up *y*te"

D2O =a(!'at+!# a#: $%a# u( ;t< (u'+"+ :!)#*'a:: 9a=; )at' t! a %=%

)9+$9 + #!t 9a'

)9+$9 #!'

'a$t!' + t! u(*'a:: "!' u +# 'a$t!'@ +#$ t9 +!t!(+$ (u'+t; 'Bu+': + t!

u(*'a:: "!' u +# 'a$t!'@ +#$ t9 +!t!(+$ (u'+t; 'Bu+': "!'

)at' + a


27/64


F+' )at' ;t< $!

$9a#*'.

Rb ventilation system

R + :+*#: a a :!u% $!#ta+#


28/64


9a=; )at' t9at $a( +#t! t9 u+%:+#* at

t'+t+u< %! a#: t'+t+u< '%a t9'!u*9 ta$.

T!

a$$+:#t.

Coolant tube



29/64


C!!%a#t tu + t9

Shield plug

T9 9+%: (%u* )9+$9 #!'

t9 HP7LP. C!u(%+#* a$9 '!t!' + u((!'t: +# t)!


30/64


a ta< t'a+#' a $!

T9 ta< "'!< t9 '9at' 9a=+#* a ('u' !" 4.,(+* a#: t

*#'at!' 188

G!='#!' =a%= (!+t+!# $!#t'!% tu'+# (: a#: %!a: a#: t9u a' '(!#+= t! t9

*!='#!' =a%= -t)! !# a$9 a# a' $!##$t: ;

t9 t)! *!='#!' =a%= +# a ta< $9t. A%! %+# "'!< a$9 ta< $9t >!+#t a#: *! t!

!t9 t!( a#: !tt!< !" HP @ $;%+#:'. T9+ a''a#*u*at+!# )+t9 t9 18Q

a%a#$ %+# #u' u#+"!'< ta< ta !"" "'!< a$9 !" t9 5 !+%' a#: u#+"!'t ('!:u$t+!#.

A#!t9' !:a a$+: "+' t+#*u+9' + $a%%: a $9


35/64


!:+u< +$a'!#at a#: +##' $!#ta+#' $!#ta+# a%utingui*hing cla** D fire:

F!' D t;( !" "+' ) u t)! t;( !" "+' t+#*u+9'7

D'; C9


36/64


+A#E$ #$EA#MEN# P'AN#:

Wat' "'!< #a'; RANA PRATAP SAGAR LAKE + (u'+"+: !" u(#:: a#: :+!%=:

+


37/64


a

S+*#a% "'!< t9 +!:+#@ )+: 'a#* ta7*a


38/64


in+uries.

3HA4ARDS DO NOT CAUSE ACCIDENTS) PEOPLE DO3

K+#: !"Haa'::

F+' Hat

Mat'+a% Ha#:%+#*

F%!!'

La::'

T!!%

Ma$9+#';

Wa%+#* a#: W!'+#* u'"a$

P'!$ C9

": )at' a#: ta< $;$% t$. a' $!


39/64


T9 "!%%!)+#* 'a$t+!# 9!) t9


40/64


T9'ut' a' '!u*9t t! RAPPCOF "'!< (!)' tat+!# +# a ($+a% 9+%:+#*

"%a. F!' $!ut' +#t! (!!%D+$9a'*+#* !" a:>ut' +#t! (!!%

#2.#2. D+ut' +# (!!%

#3.#3. T'a#(!'tat+!# !" u7a


41/64


ENVIRONMENT SERVEY LA7ENVIRONMENT SERVEY LA7

ONE CLASSIFICATION

D(#:+#* !# $!#ta

+ u: +# T9+': a#: F!u't9 !# !#%;.

T9'

:(#:#$ $!''$t+!#. P'!#a% :ata %+ #a


42/64


!# +t.

T9 ('!# 9a t! )a' 9+ TLD a:* at 9+ $9t %=% )9# #t'+#* t9 !('at+#* +%a#:.

A"t' !#

-ield8Engineering (ection:8

I# t9+ $t+!# ) 9a= %a'#: a!ut 9!) t! t'a#"' %$t'+$+t; at *'+: )+t9 t9 9%( !"

S)+t$97Ya':.

$eactor co"ponent a**e"ly *ection 7$C8*hop1:

I# RC7S9!( ) 9a= %a'#: a!ut 'a$t!' $!



43/64


'%*at:

I# t9 %at 16/8X a# A

%!*+$ 9a # :=%!(: t!



44/64


-igure:8S+


45/64


:'a)# +# $9


46/64


F+*u'7A S+

'('#tat+!# !" t9 PLC. H' t9' a' t)! +#(ut "'!< (u9 utt!#.

W $a# +


47/64


%a::' %!*+$


48/64


49/64


Progra""ing of P'C:

'adder 'ogic:T9 "+'t PLC )' ('!*'a

) $a%% t9+ t9 9!t 'a+%. O# t9 '+*9t 9a#: +: + t9 #ut'a% 'a+%. I# t9 "+*u' t9' a' t)!

'u#*@ a#: !# a$9 'u#* t9' a' $!

+#(ut( + !""@ t9# (!)' )+%% "%!) t9'!u*9 t9 !ut(ut a#: a$t+=at +t. A#; !t9'$!

!" +#(ut t9at )+%% 'u%t +# t9 !ut(ut * tu'#+#* !#. O# t9 %"t



50/64


)+%% a

%at t)! #u


51/64


Figure 1 A# Ea


52/64


(e;uential -unction Chart* 7(-C*1:SBu#t+a% Fu#$t+!# C9a't -SFC 9a= # :=%!(: t! a$$!!"

(at9. A a 'u%t t9 PLC )+%% ta't t! "!%%!) t9 'a#$9 !# t9 %"t a#: '+*9t 9a#: +:

(a'at%; a#: +


53/64


Figure 2"3 a SBu#t+a% Fu#$t+!# C9a't

(tructured #e>t progra""ing:St'u$tu': Tt ('!*'a

!t9')+ t9 $!


54/64


55/64


'adder 'ogic Input*:PLC +#(ut a' a+%; '('#t: +# %a::' %!*+$. I# F+*u' 11 t9' a' t9' t;( !"+#(ut 9!)#. T9 "+'t t)! a' #!'



56/64


t9 PLC@ ut +t + a%! (!+% t! u +#t'#a%

)+%% tu'# !#@ a#: #'*+ a# !ut(ut. T9 $+'$% )+t9 a :+a*!#a% %+# t9'!u*9 + a #!'


57/64


Advantage* of P'C:

u' "'+#:%;

O#%+#

O#%+# :+t+#*.

Ea; t'!u%9!!t+#*.

Hu* )+'+#* a#: '%a; +#ta%%at+!# ':u$t+!#.

+#*

S$u'+t; t9'!u*9 (a)!':.



58/64


59/64


Pro

''!ut+#* *at )+%% ta; a$t+=at: "!' 38 $. A"t' t9 $!#=;!' %t AQ $!#ta+# % t9a#

,88 !tt%.



60/64


T9 u !" V114@ t9+


61/64




62/64




63/64


Conclu*ion:

M; ('!>$t + )!'+#* ('!('%; !# PLC DL78/ T'a+#' K+t a#: aut!


64/64


C%NC'&(I%N

A"t' $!