Speed Up - Smart Conveying Technology
Speed Up
Our aim has always been to develop conveying solutions
which are efficient, economical, ecologically friendly and meet
the requirements of our global customers.
Smart Stator Technology created 2008 has been successfully
installed into thousands of pumping applications globally.
The satisfaction seen from our customers and the positive
responses with this technology have spurred us on to
generate even greater time savings in your conveying process
„Smart Conveying Technology‟ is the next development after
Smart Stator Technology, which is further improved by the
ease of which the rotor can be replaced in a few simple steps,
requiring minimal time.
Speed Up - Smart Conveying Technology
seepex have introduce numerous improvements to its
geometry and ranges over the years.
SCT is a fundamental change to the
conventional design of a progressive
cavity pump.
Smart Conveying Technology
SST = Smart Stator Technology
SRT = Smart Rotor Technology
SCT = Smart Conveying Technology
SST + SRT = SCT
Smart Stator + Smart Rotor = SCT
Smart Stator + Smart Rotor + Smart ??? = SCT
What is SCT
Speed Up - Smart Conveying Technology
Speed Up - Smart Conveying Technology
Speed Up - Smart Conveying Technology
Smart Conveying Technology
“ Smart Conveying Technology“ provides the
fastest possible maintenance times for your
pump.
Assembling and dismantling seepex pumps has
never been easier, and the life cycle costs of our
pumping solutions have never been lower.
Progressive cavity pumps with “Smart Conveying
Technology” can transfer a variety of products in
almost every fluid process.
With this innovation, we guarantee that your
conveying product will reach its destination with
less cost.
Speed Up - Smart Conveying Technology
Hyperlink to Conventional stator replacement animation
Bnpump.mp4
Speed Up - Smart Conveying Technology
Hyperlink to SCT stator and rotor replacement animation
Bnpump.mp4
Speed Up - Smart Conveying Technology
Smart Rotor detail
Hyperlink to smart rotor animation
Speed Up - Smart Conveying Technology
The innovation in detail
The Smart Conveying Technology allows for
quick and easy change of BOTH rotor and stator
without dismantling pipework
Speed Up - Smart Conveying Technology
Segment retainer
Two retainers for positioning and adjusting of the
stator halves
The ability to re-adjust increases the life of the rotor
and stator by upto 200%
Speed Up - Smart Conveying Technology
Smart-Rotor
Complete with detachable connection for quick and
easy dismantling and re-assembly
Speed Up - Smart Conveying Technology
Smart-Stator
Consisting of 2 stator halves allowing maintenance,
routine inspections and blockage removals to be
completed in minutes
Speed Up - Smart Conveying Technology
Adjusting segments
Four segments seal and adjust the stator halves and
adjust the stator clamp to suit the application.
The design of SCT also allows the stator to be re-
adjusted when wear takes place therefore increasing
the time between maintenance
The ability to re-adjust increases the life of the rotor
and stator by up to 200%
Easier Maintenance
• Easier re-assembly of new components
• Interference fit between rotor and stator creates a
sealing line
Speed Up - Smart Conveying Technology
Speed Up - Smart Conveying Technology
Smart Stator Technology
SST can be supplied on a new pump
or
Retro-fitted onto existing BNand BTQ range pumps
Easy to retro-fit to existing installed pumps
• No pipe work modifications
• No dimensional difference from pumps with
conventional stator
Environmentally friendly
Speed Up - Smart Conveying Technology
Easy to retro-fit to existing installed pumps
• No pipe work modifications
• No dimensional difference from pumps with
conventional stator
• No dismantling distance required
• Can be fitted into smaller existing buildings
• Smaller footprint
• New buildings can be designed and built smaller
Speed Up - Smart Conveying Technology
No need to dismantle the discharge pipe work
Speed Up - Smart Conveying Technology
Ease of installation
• Mis-aligned pipework is no longer an issue
Speed Up - Smart Conveying Technology
Stator can be re adjusted to compensate for wear
Speed Up - Smart Conveying Technology
= the only tool required to inspect wearing parts or change the stator
Speed Up - Smart Conveying Technology
Re-adjustable stator
At this point a conventional
stator would need to be
removed
Speed Up - Smart Conveying Technology
Ragging > SCT upgrade
Easier Maintenance
• Blockages are easily cleared
Speed Up - Smart Conveying Technology
• Lighter components, easier manual handling
• One person can work on larger pumps
• Simplifies Health and Safety
Speed Up - Smart Conveying Technology
Comparison of weights
0.00 kg
20.00 kg
40.00 kg
60.00 kg
80.00 kg
100.00 kg
120.00 kg
140.00 kg
160.00 kg
BN5-
6L
BN10
-6L
BN17
-6L
BN35
-6L
BN52
-6L
BN70
-6L
BN13
0-6L
pump sizes
we
igh
ts
half SST stator
stator
total weight standard
Pump size 150m³/hr
Comparison of weights:
• Complete rotor, stator, universal joint and ½ coupling
rod 165 kg ~
• seepex 130-6L SST stator half 11 kg
• One person can work on larger pumps
• Simplifies Health and Safety
Speed Up - Smart Conveying Technology
Environmentally friendly
• Less waste produced
• Only stator halves are replaced when worn
• Cost of disposal is reduced
• Easily recycled
• Reduced carbon footprint
Speed Up - Smart Conveying Technology
Extended rotor head
Pre- fixed pin for locating rotor fork
Smart Rotor
Rotor geometry has a fork design
to locate on pre-fixed pin
Sealed by O ring located in
machined groove
Smart Rotor
Circlip holds support ring in place
Support ring holds locking plate
in place
Smart Rotor
SRT
Shoulder on retaining ring to
reduce possibility of debris
collecting on circlip
Overview of features and benefits
• Stator clamp can be adjusted to suit the duty
requirement increasing the efficiency of the pump
• Increased rotor and stator life. The stator clamp can
also be adjusted when the pump performance begins
to reduce to re-create the required flow rate and
pressure
• Quick and easy maintenance. Both the rotor and
stator can be changed without dismantling the pump
or pipe work
• Blockages can be cleared in minutes
• Allows visual inspection of pumping elements to
enable scheduled maintenance if required
Speed Up - Smart Conveying Technology
Overview of features and benefits
• Cost of ownership is reduced significantly
• Reduces maintenance time by approximately 85%
• Less down time
• Increased productivity
• Lower spare part prices
• Lighter components
• Lower transport / freight costs
Speed Up - Smart Conveying Technology
Overview of features and benefits
• Environmentally friendly.
• Easier to manufacture – reduced energy – reduced
carbon footprint
• Reduced waste - Only the rotor geometry is
replaced when worn
• Reduced waste - Only rubber halves of stator are
replaced when worn out
• Easier to recycle than conventional stators
• Smaller footprint as no allowance for stator
dismantling needs to be made
Speed Up - Smart Conveying Technology
Overview of features and benefits
• SCT can be retro-fitted to existing pumps
• No dimensional difference
• No need for pipe modifications
• TSE dry running protection can be fitted
• Existing Smart Stator pumps can be retro-fitted with
Smart Rotors
• Can operate either clockwise or anti-clockwise
Speed Up - Smart Conveying Technology
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