Focus
MoBILE sHREDDING sYsTEMs
VST-42e
•EACHVECOPLANSHREDDINGVEHICLEincludesthefamousVECOPLAN Single-ShaftPaperShredder,theversatileadvancementindestructionthat cross-shredsinonemachinewhichcanchange shred size in about ten minutes viaaneasy-changescreenandshredseverythingfromdocumentsto bowlingballsina“dumpandrun”fashion.
•LOWSPEED,LOWNOISEoperationeliminatestheriskofsparks,andyouwon’t getcomplaintsofnoiseordustpollutionwhendrivinguptoyourmost discerningaccounts.
•CABERGONOMICSandenginepowerarespecificallysuitedformobile documentandproductshredding.Manystandardfeatureswithavailable options;back-upcamera,payloadcamera,videorecording,etc.–youpickandchoose.
•BODYCONSTRUCTEDofspace-agematerialthatisbothlightweight andstrongerthansteel.Securelydesignedandwithroomforextrabins.
•HIGHESTSHREDDINGEFFICIENCYandpayloadcapacityofanyother 33,000GVWRshreddingvehicle.
•LATESTDESIGNinbinloading.TheLock ‘n’ Load™BinLifterSystem developedjointlybyVECOPLANandBPI®andtheEasyAccess™ LoadingEnclosureliftsanddumpsatcurblevelwithoutdustorsafety issues.TheSureTrac™GlidingFloorpayloaddischargesystemmakes dischargingquickandsafe.Thesedevelopmentsallowforautomatic loading,shredding,compactionanddischarge,effortlesslywith nomanualintervention.
•SINGLE-STATION,graphictouchscreencontrolconsoleforoperationand monitoringofprocessfunctions.
•ABSOLUTELYTHEMOSTcomprehensiveandlongestwarrantiesintheindustry.
Vecoplan Mobile Document & Product Destruction SystemsA True Dual-Duty Shredding System
Versatile
Flexible
Reliable
ULTIMATEVERSATILITY-onemachineprocesseslargerolls,harddrives,CDs,videotapes,uniforms,textiles,clothing,binders,reels,etc.
LOWSPEED,LOWNOISEramfedcuttingrotor.
SECUREHOPPERforbatchorconveyorfeedandlargedimensionfeedstock.
CHANGESHREDSIZEinabout10minutes.
CHANGEPROGRAMSETTINGSontheflywithVecoplan’s
TaskMaster™ApplicationManagementSystemwhichautomaticallyoptimizestheshreddingprocessforawiderangeofmaterials.
JAM-FREEOPERATION.
HIGHESTTHROUGHPUTperhorsepower.
GRAPHICTOUCHSCREENCONTROLforoperationofallprocessfunctions.
Thisadvancedelectricshreddingsystemisdesignedforhighthroughputanddual-useservice-on-sitemobile
andplantbasedstationary.Whiledeployedinthemobilemode,equipmentpowerisgeneratedthrougha
proprietary,compactPTO-drivengeneratorcomponent,thuseliminatingtheneedforacentralhydraulic
powersystem.
Vecoplan’sunique,patentedQuickLink™“PlugandPlay”DockingTechnologyoptionalsoallows
useasastationarysystemwhendockedat,orin,yourplantorpurgesiteby
shuttingoffthetruckengineandplugginginto3-phaseindustrialplantpower.
Atcurrentenergyandfuelprices,useinthestationarymodecostsabout
1/2to1/4asmuchasoperatingwithdiesel.
Thisenvironmentally-friendlyelectricsystemoperatesefficientlyandquietly
withoutfearofhydraulicspillsandconservesfuelandenergyintheprocess.
Toremedythissecurityissue,asecondshreddermustbeusedandtheshreddedmaterialmustbeturned90degreesandshreddedagain.Thisprocessisreferredtoas“CrossShredding”.Althoughcross-shreddingismoresecurethanstripshredding,securityconcernsstillexist.
Vecoplan’ssecureDump-And-Runmethodoffersasolutionthatismoresecurethancrossshreddinginasinglepass.Becausethedischargeisscreened,thereisnopossibilityofdocumentsescapingtheshreddingprocess.Thismethodcross-shredsinonepasswithvariableandconsistentshredsizethroughinterchangeablescreens.Large,bulkybinderswithmetalrings,entiresecurityandrecyclingcontainers,etc.cansimplybedumpedintothehopperwithoutanymaterialpreparation.
Conventionalshredderscutdocumentsintoconsistentstripsproducingashredthatisfarfromsecure.
SecureDocument ExampleofStripShred
ExampleofCrossShred ExampleofVecoplanShred
Vecoplan Mobile Document & Product Destruction SystemsAdvantages of Vecoplan Secure Document Destruction
VECOPLANutilizesthelatest,mostadvancedlightweightmaterialsinthefabricationofitscustom,DOT-certifiedbodieswhichhousestheloading,shredding,payloadanddischargeequipment.Superiorstrength,punctureresistanceandminimalweightqualitiesofthespace-agecompositepanelbodyallowsforincreasedpayloadcapacity.Low-frictioninteriorpreventspayloaddischargejams.ExclusiveLock ‘n Load™integral“LiftandDump”binlifterdesignedbyBPI®andtheEasyAccess®hingedcompositedoorallowforhassle-free,dust-free,curb-levelbinloading.TheseamlessinterfacePTO/ElectricPowerGenerationSystemissizedandfinetunedformostefficientoperationoftheentireprocessingsystem.Shredder-to-payloaddischargeandcompactionoccursviaarugged,oversizedhelicalconveyor.ProprietarySureTrac™“live”glidingfloorunloaderdischargesthepayloadquicklyandeffortlessly.Asecurebulkheadseparatestheshreddercompartmentfromthepayloadarea,completewithexhaustfan.HMImastercontrolpanelcomprisedofasinglestation,graphictouchscreenconsoleforoperationandmonitoringofallprocessfunctions.Controlpanelincludeseventlog.Bodyincludesadoubledoorintotheshreddingcompartmentoppositebinlifterandaviewingwindowintopayloadcompartment.
Vecoplan VST-42e Specs
The Body
Body Designand Construction
UniversalCart Lifting Device
Feed Enclosure
PowerGeneration/Drive
Shredder Discharge/Payload Compaction
Payload Compartment
PayloadDischarge Device
Controls
Security Features
Payload
Proprietary, custom lightweight construction with high-strength qualities superior to steel and low friction interior. DOT certified. High security enclosures, view port, man-door and additional storage included. Gelcoat finish.
Fully automatic enclosed “Lift and Dump” design compatible with American (ANSI) and European (DIN/ISO) bin standards.
Hinged composite doorwith lock covering an inset loading chamber.
Continuous-Duty PTOwith interface to a compact 180kVA generator package.
16” diameter, custom, rugged, high-torque helical conveyor.
16’L, 1,200 cu. ft. (8,000 - 10,000 lbs.) of useable storage.
Proprietary, “live” gliding floor“walks” material from payload compartment.Composite “slats”. Remote Payload Discharge switch.
Lockable Single-station HMI graphic touch screen with peripheral electronic,24V DC supply, integrated electrical wiring package, Allen-Bradley PLC, secure enclosure with sun shade. Curb level operation.
Lockable security enclosures and entry into body and cab,shredding compartment camera system, smoke detector.
8,000 lbs.
The ChassisExtreme Duty Chassis
Vecoplan VST-42e Specs
Vecoplanshreddingvehicleschassisdeliverleanerserviceschedulesandastronger,lighterframerailsystemthatcancarryheavierloads.Greaterdurabilityandmaximumuptimeisallabouthelpingdriversandworkcrewsbemoreefficient.It’sallpartofthegreaterdurabilityandmaximumuptimethatmakestheVST-42eoneofyoursmartestalliesontheroadtoprofit.
Designedandbuilttoservetheneedsoftheowner,driverandmaintainer,andatthesametimemaximizethebottomlineofyourbusiness.TheVecoplanVST-42edeliversunsurpasseduptime,unmatchedreliability,lowoperatingcostsandhighresalevalue.
•Theswept-backangleandcurveddesignofthewindshield andtheslopedhoodofferacommandingviewoftheroadwith outstandingperipheralvision.
•World-classfitandfinishandimprovedinsulationensurean exceptionallyquietdriverenvironment.
•Thespaciouscaboffersmoreshoulderroom, headroomandtorsoroomtokeepdriversofallsizescomfortable.
•Theergonomicallydesignedinterioroffershigh-backseatswith integratedheadrests,easy-to-readgaugesandeasy-to-usecontrols.
•Standardtop-qualityseatswithdualarmrests. Chooseclothorvinylseatfacings. Alldeluxeinteriorsfeatureagreybasecolor.
•Thestandardoverheadconsole providesamplestorageandconvenience.
•Widedooropeningsandeasy-to-grasp interiordoorhandlesmakeentryandegress smoothandeasyforgreaterdriversatisfaction andproductivity.
•AllisonTransmission™deliverssmoothershiftsandincreased responsiveness,reliabilityandfueleconomy.
•Thebest-in-classHVACsystemprovidesample air-conditioning,heatinganddefrostingflow. Electroniccontrolsmakeoperationeasierand provideprecisecomfortcontrol.
Mission
Dimensions
Engine, Diesel
Transmission, Automatic
Axle, Front, I-Beam
Axle, Rear, Single
Cab
Fuel Tank
Rear Suspension
Brake System
Exhaust System
Calculated GVWR: 33,000
Wheelbase: 230”, Cab to Axle: 162.9”, Axle to Frame: 128”
(Cummins 6.7L) ISB 325 HP @ 2300 RPM, 750 lb./ft. Torque @ 1800 RPM, 2600 RPM Governed Speed, 325 Peak HP (Max.). Engine block heater, Phillips, 120 Volt/750 Watt.
ALLISON 3000 RDS Series On-Off, 6-speed
(Meritor MFS-13-122A) 13,200-lb Capacity Non-Driving
(Meritor MS-21-14X-3DLF) Single Reduction with 190 wheel ends, 21,000-lb Capacity, Gear Ratio: 5.57
Heat Treated Alloy Steel, Manual front windows with light tint, Cloth Headliner, Vinyl/Rubber Floor Covering, Coat Hooks Located on Right and Left Side, Cruise Control with Steering Wheel Controls, (2) 12V DC Power Outlets, Ashtray, Front Lighter Element(s) Location, Interior Lights Include Dome Light with Delay, Sun Visors.
Top Draw; D Style, Steel, 16” Deep, 50 U.S. Gal., 189 L Capacity,Mounted Left Side, Under Cab.
Air Ride Suspension, 9.25” Ride Height , Dual Height With Air Suspension Leveling Valves, Includes Rear Shock Absorbers.
Air Brake ABS (Bendix AntiLock Brake System) with Air Dryer.
Single, Horizontal, Diesel Particulate Filter Assembly; Frame Mounted Right Side Under Cab. Single Horizontal, SCR Assembly, Frame Mounted Right Side Under Cab, Includes Vertical Tail Pipe and Guard.
VECOPLANVAZ1100-XLMobileSingle-ShaftRotaryShredderwithhigh-torque,auto-reversing(LowSpeed,LowNoise)TorsionPoint™cuttingrotorandprecisionProcessRam™integralfeedramprovidesforhighshreddingefficiency,shockloadandimpactprotectionandcompact,mobileconfiguration.Specificallydesignedforshreddingbatchesofconfidentialdocumentsandproductstoaparticlesizesuperiortomoststripshreddingsystems,hammermillsandpierce-and-tearshredders(Particleconsistencyfarsuperiortoconventionalshreddersforsecurity,bale-abilityandfiberquality).Entireon-boardprocessingsystem,includingshredderrotor,feedram,andallauxiliariespoweredbyadvanced,State-of-the-ArtPTO&compact180kVAPowerGenerationandControlSystem.
The Shredder
Vecoplan VST-42e Shredder Specs
A
on site hopper
B
1971mm [ 771/2inch]
1466mm [ 573/4inch]
1205
mm
[
471/
2inc
h]
555m
m
[ 21
3/4i
nch]
805m
m
[ 31
3/4i
nch]
1065
mm
[
42in
ch]
90m
m
[ 31
/2in
ch]
11∞
161m
m
[ 61
/4in
ch]
2316mm [ 911/4inch]
225mm [ 83/4inch]
314mm [ 121/2inch]
609m
m
[ 24
inch
]
440m
m
[ 171
/4in
ch]
26∞
1056mm [ 411/2inch]
8mm [ 1/4inch]
[email protected] Telefon:+49 (0)2661/6267-0 Fax:+49 (0)2661/6267-70 Vor der Bitz 10 - D-56470 Bad Marienberg Vecoplan Maschinenfabrik GmbH & Co.KG
www.vecoplan.de e-mail:
annÈe de la constuctionano de la construcciÛnAnno della construzione
constructionYear of Baujahr
NO:
TYPE
NR:
TYPTIPO
N.
TYPE
Vecoplan VAZ 1100-XL Mobile Shredder
Features Options• Low Speed / High Torque Design• Easy Accessibility• Tramp Metal Protection• Equity “Buyback” Guarantee• Low RPM / Low Noise• Large Infeed Hopper• 4-Way, Indexable Cutting Inserts• High Output “Torsion Point” Cutting Rotor• Heavy Duty Construction• Stress-Free Frame, Robotically Welded• Lifetime Limited Warranty on Cutting Rotor• Oversized Drivetrain• Heavy Spherical Roller Bearings• PLC Control Panel• ISO 9001 Manufactured
• Custom Hoppers• Abrasion Resistant Screens• Control Integration• Turn-Key Installation w/Custom Conveyor Systems Engineering and Material Handling Equipment
Shredder Infeed Opening
Infeed Hopper Capacity
Cutting Rotor Length
Rotor Diameter
Rotor Speed
Cutting Inserts
Feed Ram
Throughput
42” x 41”
Customized to receive up to 2 bins from bin lifter,dependent on bin size & fill level
42”
15”
200 rpm
(48) 40mm x 40mm Standard “Concave”-type
5” x 42”, hydraulically controlledwith precision guidance system and spring loaded seal
Up To 7,000 lbs/hr.
Vecoplan’suniquedesigngivestheusercompletecontroloverthefinalshredsizeviaaneasilyreplaceddischargescreen.Changingtheshredsizeanywherefrom3”to3/8”takesabouttenminutes!Thisability,alongwiththetruedump-and-runcapabilitiesoftheVecoplanshredders,providestheutmostinflexibilityandcontrol.
TheVecoplandesignincorporatesaheavy-duty,multiplepiececuttingrotorassembly.Itisengineeredforhightorquecuttingefficiencyandquietoperation.Thecuttinggeometryallowsforstabilizedenergyusage,highthroughput,consistentparticlesizeandlongcutterwear.Themillingoftherotorallowsthemountingofcuttersinsuchapatternastoallowminimumcuttingresistance,minimalrevolutionsofmaterialtoreducetoasizethatwillpassthroughthesizingscreenandtherakeangleanddesignofthecuttersandcounterknifeproducehighqualityparticlesthroughactualshearingaction.
“TorsionPoint”cuttersare4sidedandindexabletoallow4actualcuttingsurfaces.
Counterknifestandardtolerancesare.015to.020clearances.Optionsareavailableforclearancesto.010.
Change Screen Size in Ten Minutes
Proven Cutting System
Vecoplan VST-42e Shredder FeaturesVecoplan VAZ 1100-XL Mobile Shredder
Latestdesigninbinloading;TheLock‘n’Load™BinLifterSystemdevelopedjointlybyVECOPLANandBPI®andtheEasyAccess™LoadingEnclosureliftsanddumpsatcurblevelwithoutdustorsafetyissues.TheSureTrac™GlidingFloorpayloaddischargesystemmakesdischargingquickandsafe.Thesedevelopmentsallowforautomaticloading,shredding,compactionanddischarge,effortlesslywithnomanualintervention.
TheSureTrac™GlidingFloorpayloaddischargesystemmakesdischargingquickandsafe.Thesedevelopmentsallowforautomaticloading,shredding,compactionanddischarge,effortlesslywithnomanualintervention.
SureTrac™ Gliding Floor
Lock ‘N Load™ System
Vecoplan VST-42e ComponentsVecoplan VST-42e Features
Vecoplan Mobile Document & Product Destruction Systems
AttheheartoftheVST42emobileshreddingsystemisanadvanced,PLCdrivencontrolsystem.WithsomeofthemostadvancedPLCprogrammingintheindustry,shredderperformanceismaximizedautomatically,adjustingramfeedspeedsandrotortorqueasrequiredtooptimizesystemperformance.Asingle-station,intuitivegraphictouchscreeninterfacegivestheoperatorconstantlyupdatedinformation,includingalife-longeventhistory,totecountandcutterhours.Eventsthatrequirespecialattentionarebroughttotheoperator’sattentionandhavecomplete,step-by-stepinstructionstoremedyanypotentialalarmconditions.
RedundantsystemsinsurethattheVST-42ewillbeoperationalwhenyouneedit.Shouldthetouchscreeninterfacebecomeinoperative,theVST-42ecanstillbeoperatedviahard-wiredpush-buttoncontrols.Analogpressuregaugeskeeptheoperatorinformedofmachinefunctionsaswell.
Advanced Controls and User-Friendly Interface
Automated Programming For Any TaskVecoplan’suniqueTaskMaster™ApplicationManagementSystemautomaticallyoptimizestheshreddingprocessforavastarrayof
materialswiththepushofabutton.
•Program 1:Optimizedforprocessinghighvolumesofpaper.
•Program 2:Forprocessingtapes,pillbottles,creditcards,etc.
•Program 3:Ideallysuitedforbooks,filestockandbanker’sboxes.
•Program 4:Programmedspecificallyforprocessinguniformsandtextiles.
•Program 5:Forharddrivesandothertough-to-processe-scrap.
Single stationgraphic touch screen control console for operation and monitoring of process functions.
SureTrac™ Walking Floor payload discharge system
makes discharging quick and safe.
Body constructed of space-age composite material that is both lightweight and stronger than steel, increasing payload capacity.
Large infeed hopperfor true dump-and-run operation providing full surge capacity.
Process Ram provides precision feed of material into the cutting rotor. Ram quickly adjusts to different load variables to maximize processing efficiency.
Equipment power is generated through a proprietary, compact
PTO-driven generator component, thus eliminating the need for a
central hydraulic power system.
Vecoplan’s U-RotorDeveloped and Patented by Vecoplan,the U-Rotor is the industry’s most successful cutting rotor design. The cutting rotor has been engineered for durability and carries a Limited Lifetime Warranty. Cutting inserts are precision fit for easy maintenance.
Auger dischargeassists with compaction ofpayload compartment.
Easy change screened discharge insures consistent and adjustable shred size for multiple shredding tasks.
Service and Tech Support that’s Unrivaled
VecoplanhasanestablishednetworkofservicefacilitiesstrategicallylocatedacrossNorthAmerica.Oursystemofservicetechniciansand
technicalsupportinsuresthatyourVecoplanmobileshreddingsystemwillbeoperatingatpeakperformancewhenyouneedit.
P.O. Box 7224 • High Point, NC 27264 • Phone: (336) 861-6070 • Fax: (336) 861-4329
Learn More atwww.vecoplanllc.com