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ANNA UNIVERSITY : CHENNAI 600 025 CURRICULUM 2004 LIST OF ELECTIVES FOR B.E. MECHANICAL ENGINEERING ELECTIVES FOR VI SEMESTER Code No. Course Title L T P M ME1001 Unconventional Machining Processes 3 0 0 10 0 ME1002 Marketing Management 3 0 0 10 0 ME1003 Refrigeration and Air-conditioning 3 0 0 10 0 ME1004 Vibration and Noise Control 3 0 0 10 0 ME1005 Renewable Sources of Energy 3 0 0 10 0 MA1251 Numerical Methods 3 0 0 10 0 ME1006 Quality Control and Reliability Engineering 3 0 0 10 0 ELECTIVES FOR VII SEMESTER Code No. Course Title L T P M ME1007 Process Planning and Cost Estimation 3 0 0 10 0 ME1008 Robotics 3 0 0 10 0 ME1009 Design of Jigs, Fixtures and Press Tools 3 0 0 10 0 ME1010 Nuclear Engineering 3 0 0 10 0 ME1011 Computational Fluid Dynamics 3 0 0 10 0 ME1012 Modern concepts of Engineering 3 0 0 10

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Page 1: Mech electives

ANNA UNIVERSITY : CHENNAI 600 025

CURRICULUM 2004

LIST OF ELECTIVES FOR B.E. MECHANICAL ENGINEERING

ELECTIVES FOR VI SEMESTER

Code No. Course Title L T P M

ME1001 Unconventional Machining Processes 3 0 0 100ME1002 Marketing Management 3 0 0 100ME1003 Refrigeration and Air-conditioning 3 0 0 100ME1004 Vibration and Noise Control 3 0 0 100ME1005 Renewable Sources of Energy 3 0 0 100MA1251 Numerical Methods 3 0 0 100ME1006 Quality Control and Reliability Engineering 3 0 0 100

ELECTIVES FOR VII SEMESTER

Code No. Course Title L T P M

ME1007 Process Planning and Cost Estimation 3 0 0 100ME1008 Robotics 3 0 0 100ME1009 Design of Jigs, Fixtures and Press Tools 3 0 0 100ME1010 Nuclear Engineering 3 0 0 100ME1011 Computational Fluid Dynamics 3 0 0 100ME1012 Modern concepts of Engineering Design 3 0 0 100ME1013 Thermal Turbo Machines 3 0 0 100ME1014 Composite Materials

ELECTIVES FOR VIII SEMESTER

Code No. Course Title L T P M

ME1015 Production Planning and Control 3 0 0 100ME1016 Advanced Strength of Materials 3 0 0 100ME1017 Product Design and Costing 3 0 0 100ME1018 Operations Research 3 0 0 100ME1019 Maintenance Engineering 3 0 0 100ME1020 Entrepreneurship Development 3 0 0 100

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ME1001 UNCONVENTIONAL MACHINING PROCESS 3 0 0 100(Common to Mechanical and Production)

OBJECTIVE

This course will give a good perspective with adequate depth to understand the unconventional machining processes; its relative advantages were conventional techniques.

1. INTRODUCTION 5

Unconventional machining Process – Need – clarification – Brief overview of all techniques.

2. MECHANICAL ENERGY BASED PROCESSES 10

Abrasive Jet Machining – Water Jet Machining – Ultrasonic Machining. (AJM, WJM and USM). Working Principles – equipment used – Process parameters – MRR-Variation in techniques used – Applications.

3. ELECTRICAL ENERGY BASED PROCESSES 8

Electric Discharge Machining (EDM)- working Principles-equipments-Process Parameters-MRR- electrode / Tool – Power Circuits-Tool Wear – Dielectric – Flushing – Wire cut EDM – Applications.

4. CHEMICAL AND ELECTRO-CHEMICAL ENERGY BASED PROCESSES 12

Chemical machining and Electro-Chemical machining (CHM and ECM)-Etchants-maskant-techniques of applying maskants-Process Parameters – MRR-Applications.Principles of ECM-equipments-MRR-Electrical circuit-Process Parameters-ECG and ECH Applications.

5. THERMAL ENERGY BASED PROCESSES 10

Laser Beam machining (LBM), plasma Arc machining (PAM) and Electron Beam Machining (EBM). Principles-Equipment-Types-Beam control techniques – Applications.

TOTAL : 45

TEXT BOOK

1. Vijay.K. Jain “Advanced Machining Processes” Allied Publishers Pvt. Ltd., New Delhi (2002) ISBN 81-7764-294-4.

REFERENCES

1. Benedict. G.F. “Nontraditional Manufacturing Processes” Marcel Dekker Inc., New York (1987).2. Pandey P.C. and Shan H.S. “Modern Machining Processes” Tata McGraw-Hill, New Delhi

(1980).3. Mc Geough, “Advanced Methods of Machining” Chapman and Hall, London (1998).4. Paul De Garmo, J.T.Black, and Ronald.A.Kohser, “Material and Processes in Manufacturing”

Prentice Hall of India Pvt. Ltd., New Delhi (8th Edition) (2001) ISBN – 81-203-1243-0.

ME1002 MARKETING MANAGEMENT 3 0 0 100(Common to Mechanical, Production and Mechatronics)

OBJECTIVE

To understand the various processes involved in Marketing and its Philosophy. To learn the Psychology of consumers. To formulate strategies for advertising, pricing and selling

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1. MARKETING PROCESS 9

Definition, Marketing process, dynamics, needs, wants and demands, marketing concepts, environment, mix, types. Philosophies, selling versus marketing, organizations, industrial versus consumer marketing, consumer goods, industrial goods, product hierarchy

2. BUYING BEHAVIOUR AND MARKET SEGMENTATION 9

Cultural, demographic factors, motives, types, buying decisions, segmentation factors - demographic -Psycho graphic and geographic segmentation, process, patterns.

3. PRODUCT PRICING AND MARKETING RESEARCH 9

Objectives, pricing, decisions and pricing methods, pricing management. Introduction, uses, process of marketing research.

4. MARKETING PLANNING AND STRATEGY FORMULATION 9

Components of marketing plan-strategy formulations and the marketing process, implementations, portfolio analysis, BCG, GEC grids.

5. ADVERTISING, SALES PROMOTION AND DISTRIBUTION 9

Characteristics, impact, goals, types, and sales promotions- point of purchase- unique selling proposition. Characteristics, wholesaling, retailing, channel design, logistics, and modern trends in retailing.

TOTAL : 45

TEXT BOOKS

1. Ramasamy and Nama kumari, “Marketing Environment: Planning, implementation and control the Indian context”, 1990.

2. Govindarajan. M, “Industrial marketing management”, Vikas Publishing Pvt. Ltd, 2003.

REFERENCES

1. Philip Kolter, “Marketing Management”, Pearson Education 2001.2. Green Paul.E.and Donald Tull, “Research for marketing decisions”, Prentice Hall of India. 1975.3. Donald S. Tull and Hawkins, “Marketing Reasearch”, Prentice Hall of Inida-1997.4. Philip Kotler and Gary Armstrong “Principles of Marketing” Prentice Hall of India, 2000.5. Steven J.Skinner, “Marketing”, All India Publishers and Distributes Ltd. 1998.

ME1003 REFRIGERATION AND AIR CONDITIONING 3 0 0 100

OBJECTIVE

To integrate the thermodynamic concepts into the analysis of refrigeration cycles. Awareness to students on parameter to be considered for designing Refrigeration & Air

Conditioning. To enable the student to design air conditioning system for building.

1. REFRIGERATION CYCLE 9

Review of thermodynamic principles of refrigeration. Concept of Aircraft refrigeration system. Vapour compression refrigeration cycle - use of P-H charts - multistage and multiple evaporator systems - cascade system - COP comparison. Vapor absorption refrigeration system. Ammonia water and Lithium Bromide water systems. Steam jet refrigeration system.

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2. REFRIGERANTS, SYSTEM COMPONENTS AND BALANCING 9

Compressors - reciprocating & rotary (elementary treatment.) - condensers - evaporators - cooling towers. Refrigerants - properties - selection of refrigerants, Alternate Refrigerants, Refrigeration plant controls - testing and charging of refrigeration units. Balancing of system components. Applications to refrigeration systems - ice plant - food storage plants - milk -chilling plants – refrigerated cargo ships.

3. PSYCHROMETRY 9

Psychrometric processes- use of psychrometric charts - - Grand and Room Sensible Heat Factors - bypass factor - requirements of comfort air conditioning - comfort charts - factors governing optimum effective temperature, recommended design conditions and ventilation standards.

4. COOLING LOAD CALCULATIONS 9

Types of load - design of space cooling load - heat transmission through building. Solar radiation - infiltration - internal heat sources (sensible and latent) - outside air and fresh air load - estimation of total load - Domestic, commercial and industrial systems - central air conditioning systems.

5. AIRCONDITIONING 9

Air conditioning equipments – air cleaning and air filters - humidifiers - dehumidifiers - air washers - condenser – cooling tower and spray ponds - elementary treatment of duct design - air distribution system. Thermal insulation of air conditioning systems. - applications: car, industry, stores, and public buildings

TOTAL : 45TEXT BOOKS

1. Manohar Prasad, "Refrigeration and Air Conditioning", Wiley Eastern Ltd., 1983.2. Arora. C.P., "Refrigeration and Air Conditioning", Tata McGraw-Hill New Delhi, 1988.

REFERENCES

1. Roy.J Dossat, “Principles of Refrigeration”, Pearson Education 1997.2. Jordon and Prister, “Refrigeration and Air Conditioning”, Prentice Hall of India PVT Ltd., New Delhi,

1985.3. Stoecker N.F and Jones, "Refrigeration and Air Conditioning", TMH, New Delhi, 1981.

ME1004 VIBRATION AND NOISE CONTROL 3 0 0 100(Common to Mechanical and Automobile)

OBJECTIVES

The student will be able to understand the sources of vibration and noise in automobiles and make design modifications to reduce the vibration and noise and improve the life of the components

1. BASICS OF VIBRATION 9

Introduction, classification of vibration: free and forced vibration, undamped and damped vibration, linear and non linear vibration, response of damped and undamped systems under harmonic force, analysis of single degree and two degree of freedom systems, torsional vibration, determination of natural frequencies.

2. BASICS OF NOISE 9

Introduction, amplitude, frequency, wavelength and sound pressure level, addition, subtraction and averaging decibel levels, noise dose level, legislation, measurement and analysis of noise, measurement environment, equipment, frequency analysis, tracking analysis, sound quality analysis.

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3. AUTOMOTIVE NOISE SOURCES 9

Noise Characteristics of engines, engine overall noise levels, assessment of combustion noise, assessment of mechanical noise, engine radiated noise, intake and exhaust noise, engine accessory contributed noise, transmission noise, aerodynamic noise, tyre noise, brake noise.

4. CONTROL TECHNIQUES 9

Vibration isolation, tuned absorbers, untuned viscous dampers, damping treatments, application dynamic forces generated by IC engines, engine isolation, crank shaft damping, modal analysis of the mass elastic model shock absorbers.

5. SOURCE OF NOISE AND CONTROL 9

Methods for control of engine noise, combustion noise, mechanical noise, predictive analysis, palliative treatments and enclosures, automotive noise control principles, sound in enclosures, sound energy absorption, sound transmission through barriers

TOTAL : 45TEXT BOOKS

1. Singiresu S.Rao - “Mechanical Vibrations” - Pearson Education, ISBM –81-297-0179-0 - 2004.2. Kewal Pujara “Vibrations and Noise for Engineers, Dhanpat Rai & Sons, 1992.

REFERENCES

1. Bernard Challen and Rodica Baranescu - “Diesel Engine Reference Book” - Second edition - SAE International - ISBN 0-7680-0403-9 – 1999.

2. Julian Happian-Smith - “An Introduction to Modern Vehicle Design”- Butterworth-Heinemann, ISBN 0750-5044-3 - 2004

3. John Fenton - “Handbook of Automotive body Construction and Design Analysis - Professional Engineering Publishing, ISBN 1-86058-073- 1998.

ME1005 RENEWABLE SOURCES OF ENERGY 3 0 0 100 (Common to Mechanical and Production)

OBJECTIVE

This subject will enable the student

To understand the principle of working and the components of different non-conventional sources of energy and their utilization.

To get an exposure on the power plants working with non conventional energy

1. ENERGY AND ENVIRONMENT 9

Primary energy sources - world energy resources-Indian energy scenario-energy cycle of the earth –environmental aspects of energy utilisation, CO2 emissions and Global warming–renewable energy resources and their importance. Potential impacts of harnessing the different renewable energy resources.

2. SOLAR ENERGY 9

Principles of solar energy collection -.solar radiation - measurements - instruments - data and estimation- types of collectors - characteristics and design principles of different type of collectors - performance of collectors - testing of collectors. Solar thermal applications - water heaters and air heaters - performance and applications - simple calculations - solar cooling - solar drying - solar ponds - solar tower concept - solar furnace.

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3. WIND, TIDAL AND GEO THERMAL ENERGY 9

Energy from the wind - general theory of windmills - types of windmills - design aspects of horizontal axis windmills - applications. Energy from tides and waves – working principles of tidal plants and ocean thermal energy conversion plants - power from geothermal energy - principle of working of geothermal power plants. 4. BIO ENERGY 9

Energy from bio mass & bio gas plants -various types - design principles of biogas plants - applications. Energy from wastes - waste burning power plants - utilization of industrial and municipal wastes - energy from the agricultural wastes.

5. OTHER RENEWABLE ENERGY SOURCES 9

Direct energy conversion (Description, principle of working and basic design aspects only) – Magneto hydrodynamic systems (MHD) - thermoelectric generators – thermionic generators - fuel cells - solar cells - types, Emf generated, power output, losses and efficiency and applications. Hydrogen conversion and storage systems

TOTAL : 45TEXT BOOKS

1. Rai G.D, “Non conventional Energy sources” (1999) Khanna Publishers, New Delhi

REFERENCES

1. Sukhatme, S.P., Solar Energy, 2nd edition, TMH, 20032. Sulton, “Direct Energy Conversion”, McGraw-Hill, 1966.3. Duffie and Beckmann, “Solar Energy Thermal Processes, John Wiley, 1974.4. Garg. H. P and Prakash. J., “Solar Energy - Fundamentals and applications”, TMH, New Delhi,

1997.5. Ashok V Desai, “Non-conventional Energy”, Wiley Eastern Ltd, New Delhi, 1990

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MA1251 NUMERICAL METHODS 3 1 0 100

AIM

With the present development of the computer technology, it is necessary to develop efficient algorithms for solving problems in science, engineering and technology. This course gives a complete procedure for solving different kinds of problems occur in engineering numerically.

OBJECTIVES

At the end of the course, the students would be acquainted with the basic concepts in numerical methods and their uses are summarized as follows:

i. The roots of nonlinear (algebraic or transcendental) equations, solutions of large system of linear equations and eigen value problem of a matrix can be obtained numerically where analytical methods fail to give solution.

ii. When huge amounts of experimental data are involved, the methods discussed on interpolation will be useful in constructing approximate polynomial to represent the data and to find the intermediate values.

iii. The numerical differentiation and integration find application when the function in the analytical form is too complicated or the huge amounts of data are given such as series of measurements, observations or some other empirical information.

iv. Since many physical laws are couched in terms of rate of change of one/two or more independent variables, most of the engineering problems are characterized in the form of either nonlinear ordinary differential equations or partial differential equations. The methods introduced in the solution of ordinary differential equations and partial differential equations will be useful in attempting any engineering problem.

1. SOLUTION OF EQUATIONS AND EIGENVALUE PROBLEMS 9

Linear interpolation methods (method of false position) – Newton’s method – Statement of fixed point theorem – Fixed point iteration: x=g(x) method – Solution of linear system by Gaussian elimination and Gauss-Jordon methods - Iterative methods: Gauss Jacobi and Gauss-Seidel methods - Inverse of a matrix by Gauss Jordon method – Eigen value of a matrix by power method.

2. INTERPOLATION AND APPROXIMATION 9

Lagrangian Polynomials – Divided differences – Interpolating with a cubic spline – Newton’s forward and backward difference formulas.

3. NUMERICAL DIFFERENTIATION AND INTEGRATION 9

Derivatives from difference tables – Divided differences and finite differences –Numerical integration by trapezoidal and Simpson’s 1/3 and 3/8 rules – Romberg’s method – Two and Three point Gaussian quadrature formulas – Double integrals using trapezoidal and Simpsons’s rules.

4. INITIAL VALUE PROBLEMS FOR ORDINARY DIFFERENTIAL EQUATIONS 9

Single step methods: Taylor series method – Euler and modified Euler methods – Fourth order Runge – Kutta method for solving first and second order equations – Multistep methods: Milne’s and Adam’s predictor and corrector methods.

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5. BOUNDARY VALUE PROBLEMS IN ORDINARY AND PARTIAL DIFFERENTIAL EQUATIONS 9

Finite difference solution of second order ordinary differential equation – Finite difference solution of one dimensional heat equation by explicit and implicit methods – One dimensional wave equation and two dimensional Laplace and Poisson equations.

L = 45 T = 15 Total = 60

TEXT BOOKS

1. C.F. Gerald and P.O. Wheatley, ‘Applied Numerical Analysis’, Sixth Edition, Pearson Education Asia, New Delhi, 2002.

2. E. Balagurusamy, ‘Numerical Methods’, Tata McGraw Hill Pub.Co.Ltd, New Delhi, 1999.

REFERENCE BOOKS

1. P. Kandasamy, K. Thilagavathy and K. Gunavathy, ‘Numerical Methods’, S.Chand Co. Ltd., New Delhi, 2003.

2. R.L. Burden and T.D. Faires, ‘Numerical Analysis’, Seventh Edition, Thomson Asia Pvt. Ltd., Singapore, 2002.

ME1006 QUALITY CONTROL AND RELIABILITY ENGINEERING 3 0 0 100(Common to Mechanical, Automobile and Production- VI semester core)

OBJECTIVE

To introduce the concept of SQC To understand process control and acceptance sampling procedure and their application. To learn the concept of reliability.

UNIT I INTRODUCTION AND PROCESS CONTROL FOR VARIABLES 10

Introduction, definition of quality, basic concept of quality, definition of SQC, benefits and limitation of SQC, Quality assurance, Quality cost-Variation in process- factors – process capability – process capability studies and simple problems – Theory of control chart- uses of control chart – Control chart for variables – X chart, R chart and chart.

UNIT II PROCESS CONTROL FOR ATTRIBUTES 8

Control chart for attributes –control chart for proportion or fraction defectives – p chart and np chart – control chart for defects – C and U charts, State of control and process out of control identification in charts.

UNIT III ACCEPTANCE SAMPLING 9

Lot by lot sampling – types – probability of acceptance in single, double, multiple sampling techniques – O.C. curves – producer’s Risk and consumer’s Risk. AQL, LTPD, AOQL concepts-standard sampling plans for AQL and LTPD- uses of standard sampling plans.

UNIT IV LIFE TESTING - RELIABILITY 9

Life testing – Objective – failure data analysis, Mean failure rate, mean time to failure, mean time between failure, hazard rate, system reliability, series, parallel and mixed configuration – simple problems.

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Maintainability and availability – simple problems. Acceptance sampling based on reliability test – O.C Curves.

UNIT V QUALITY AND RELIABLITY 9

Reliability improvements – techniques- use of Pareto analysis – design for reliability – redundancy unit and standby redundancy – Optimization in reliability – Product design – Product analysis – Product development – Product life cycles.

TOTAL : 45Note : Use of approved statistical table permitted in the examination.

TEXT BOOKS

1. Grant, Eugene .L “Statistical Quality Control”, McGraw-Hill, 1996.2. L.S.Srinath, “Reliability Engineering”, Affiliated East west press, 1991.

REFERENCES

1. Monohar Mahajan, “Statistical Quality Control”, Dhanpat Rai & Sons, 2001.2. R.C.Gupta, “Statistical Quality control”, Khanna Publishers, 1997.3. Besterfield D.H., “Quality Control”, Prentice Hall, 1993.4. Sharma S.C., “Inspection Quality Control and Reliability”, Khanna Publishers, 1998.5. Danny Samson, “Manufacturing & Operations Strategy”, Prentice Hall, 19916. Connor, P.D.T.O., “ Practical Reliability Engineering”, John Wiley, 1993

ME1007 PROCESS PLANNING AND COST ESTIMATION 3 0 0 100(Common to Mechanical, Metallurgy and Production - core)

OBJECTIVE

To introduce the process planning concepts To make cost estimation for various products after process planning

1. WORK STUDY AND ERGONOMICS 10

Method study – Definition – Objectives-Motion economy- Principles – Tools and Techniques-Applications – Work measurements- purpose – use – procedure – tools and techniques- Standard time –Ergonomics – principles – applications.

2. PROCESS PLANNING 10

Definition – Objective – Scope – approaches to process planning- Process planning activities – Finished part requirements- operating sequences- machine selection – material selection parameters- Set of documents for process planning- Developing manufacturing logic and knowledge- production time calculation – selection of cost optimal processes.

3. INTRODUCTION TO COST ESTIMATION 7

Objective of cost estimation- costing – cost accounting- classification of cost- Elements of cost.

4. COST ESTIMATION 8

Types of estimates – methods of estimates – data requirements and sources- collection of cost- allowances in estimation.

5. PRODUCTION COST ESTIMATION 0

Estimation of material cost, labour cost and over heads, allocation of overheads – Estimation for different types of jobs.

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TOTAL : 45TEXT BOOKS

1. Sinha.B.P., "Mechanical Estimating and Costing", Tata McGraw-Hill, Publishing Co., 1995

REFERENCES

1. Phillip.F Ostwalal and Jairo Munez, "Manufacturing Processes and systems", John Wiley, 9 th

Edition, 19982. Russell.R.S and Tailor, B.W, "Operations Management", PHI, 4th Edition, 2003.3. Chitale.A.V. and Gupta.R.C., "Product Design and Manufacturing", PHI, 2nd Edition, 2002.

ME1008 ROBOTICS 3 0 0 100(Common to Mechanical, Automobile and Production - core)

OBJECTIVES

To introduce the basic concepts, parts of robots and types of robots To make the student familiar with the various drive systems for robot, sensors and their

applications in robots, programming of robots To discuss about the various applications of robots, justification, implementation and

safety of robot

1. FUNDAMENTALS OF ROBOT 7

Robot – Definition – Robot Anatomy – Co-ordinate Systems, Work Envelope, types and classification – Specifications – Pitch, Yaw, Roll, Joint Notations, Speed of Motion, Pay Load – Robot Parts and Their Functions – Need for Robots – Different Applications

2. ROBOT DRIVE SYSTEMS AND END EFFECTORS 10

Pneumatic Drives – Hydraulic Drives – Mechanical Drives – Electrical Drives – D.C. Servo Motors, Stepper Motor, A.C. Servo Motors – Salient Features, Applications and Comparison of all these Drives

End Effectors – Grippers – Mechanical Grippers, Pneumatic and Hydraulic Grippers, Magnetic Grippers, Vacuum Grippers; Two Fingered and Three Fingered Grippers; Internal Grippers and External Grippers; Selection and Design Considerations

3. SENSORS AND MACHINE VISION 10

Requirements of a sensor, Principles and Applications of the following types of sensors – Position of sensors (Piezo Electric Sensor, LVDT, Resolvers, Optical Encoders, Pneumatic Position Sensors), Range Sensors (Triangulation Principle, Structured, Lighting Approach, Time of Flight Range Finders, Laser Range Meters), Proximity Sensors (Inductive, Hall Effect, Capacitive, Ultrasonic and Optical Proximity Sensors), Touch Sensors, (Binary Sensors, Analog Sensors), Wrist Sensors, Compliance Sensors, Slip SensorsCamera, Frame Grabber, Sensing and Digitizing Image Data – Signal Conversion, Image Storage, Lighting Techniques. Image Processing and Analysis – Data Reduction, Segmentation, Feature Extraction, Object Recognition, Other Algorithms. Applications – Inspection, Identification, Visual Serving and Navigation.

4. ROBOT KINEMATICS AND ROBOT PROGRAMMING 10

Forward Kinematics, Inverse Kinematics and Differences; Forward Kinematics and Reverse Kinematics of Manipulators with Two, Three Degrees of Freedom (In 2 Dimensional), Four Degrees of Freedom (In 3 Dimensional) – Deviations and ProblemsTeach Pendant Programming, Lead through programming, Robot programming Languages – VAL Programming – Motion Commands, Sensor Commands, End effecter commands, and Simple programs

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5. IMPLEMENTATION AND ROBOT ECONOMICS 8

RGV, AGV; Implementation of Robots in Industries – Various Steps; Safety Considerations for Robot Operations; Economic Analysis of Robots – Pay back Method, EUAC Method, Rate of Return Method.

TOTAL : 45TEXT BOOK

1. M.P.Groover, “Industrial Robotics – Technology, Programming and Applications”, McGraw-Hill, 2001

REFERENCES

1. Fu.K.S. Gonzalz.R.C., and Lee C.S.G., “Robotics Control, Sensing, Vision and Intelligence”, McGraw-Hill Book Co., 1987

2. Yoram Koren, “Robotics for Engineers”, McGraw-Hill Book Co., 19923. Janakiraman.P.A., “Robotics and Image Processing”, Tata McGraw-Hill, 1995

ME1009 DESIGN OF JIGS, FIXTURES AND PRESS TOOLS 3 0 0 100 (Common to Mechanical, Automobile and Production – V semester core)

OBJECTIVE

To understand the principles, functions and design practices of Jigs, Fixtures and dies for press working

To understand the Principles of jigs and fixtures design, locating principles, locating elements and clamping Devices.

1. PURPOSE TYPES AND FUNCTIONS OF JIGS AND FIXTURES 8

Tool design objectives - Production devices - Inspection devices - Materials used in Jigs and Fixtures – Types of Jigs - Types of Fixtures-Mechanical actuation-pneumatic and hydraulic actuation-Analysis of clamping force-Tolerance and error analysis.

2. JIGS 9

Drill bushes –different types of jigs-plate latch, channel, box, post, angle plate, angular post, turnover, pot jigs-Automatic drill jigs-Rack and pinion operated. Air operated Jigs components. Design and development of Jigs for given components.

3. FIXTURES 9

General principles of boring, lathe, milling and broaching fixtures- Grinding, planning and shaping fixtures, assembly, Inspection and welding fixtures- Modular fixtures. Design and development of fixtures for given component.

4. PRESS WORKING TERMINOLOGIES AND ELEMENTS OF DIES AND STRIP LAY OUT

10

Press working terminology-Presses and press accessories-Computation of capacities and tonnage requirements. Elements of progressive combination and compound dies:Die block-die shoe. Bolster plate-punch plate-punch holder-guide pins and bushes – strippers – knockouts-stops –pilots-Selection of standard die sets strip lay out-strip lay out calculations

5. DESIGN AND DEVELOPMENT OF DIES 9

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Design and development of progressive and compound dies for Blanking and piercing operations. Bending dies – development of bending dies-forming and drawing dies-Development of drawing dies. Design considerations in forging, extrusion, casting and plastic dies

TOTAL : 45 (Use of approved design data book is permitted)

TEXT BOOKS

1. Edward G Hoffman, “Jigs & Fixture Design”, Thomson – Delmar Learning, Singapore 2004 2. Donaldson. C, “Tool Design”, Tata McGraw-Hill, 1986

REFERENCES

1. Kempster, “Jigs & Fixtures Design”, The English Language Book Society”, 19782. Joshi, P.H., “Jigs & Fixtures”, Second Edition, Tata McGraw-Hill Publishing Company Limited,

New Delhi 20043. Hiram E Grant, “ Jigs and Fixture” Tata McGraw-Hill, New Delhi, 20034. “Fundamentals of Tool Design”, CEEE Edition, ASTME, 19835. Design Data Handbook PSG College of Technology, Coimbatore

ME1010 NUCLEAR ENGINEERING 3 0 0 100

OBJECTIVE

To gain some fundamental knowledge about nuclear physics, nuclear reactor, nuclear fuels, reactors and safe disposal of nuclear wastes.

1. NUCLEAR PHYSICS 9

Nuclear model of an atom-Equivalence of mass and energy-binding- radio activity-half life-neutron interactions-cross sections.

2. NUCLEAR REACTIONS AND REACTION MATERIALS 9

Mechanism of nuclear fission and fusion- radio activity- chain reactions-critical mass and composition-nuclear fuel cycles and its characteristics-uranium production and purification-Zirconium, thorium, beryllium.

3. REPROCESSING 9

Reprocessing: nuclear fuel cycles-spent fuel characteristics-role of solvent extraction in reprocessing-solvent extraction equipment.

4. NUCLEAR REACTOR 9

Nuclear reactors: types of fast breeding reactors-design and construction of fast breeding reactors-heat transfer techniques in nuclear reactors- reactor shielding. Fusion reactors.

5. SAFETY AND DISPOSAL 9

Safety and disposal: Nuclear plant safety-safety systems-changes and consequences of accident-criteria for safety-nuclear waste-types of waste and its disposal-radiation hazards and their prevention-weapons proliferation.

TOTAL : 45 TEXT BOOKS

1. Thomas J.Cannoly, “Fundamentals of nuclear Engineering” John Wiley 1978.

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REFERENCES

1. Collier J.G., and Hewitt G.F, “Introduction to Nuclear power”, Hemisphere publishing, New York. 1987

2. Wakil M.M.El., “Power Plant Technology” – McGraw-Hill International, 1984.

ME1011 COMPUTATIONAL FLUID DYNAMICS 3 0 0 100(Common to Mechanical and Aeronautical)

OBJECTIVE

To introduce numerical modeling and its role in the field of heat transfer and fluid flow. To enable the students to understand the various discretization methods and solving

methodologies. To create confidence to solve complex problems in the field of heat transfer and fluid

dynamics by using high speed computers.

1. GOVERNING EQUATIONS AND BOUNDARY CONDITIONS 9

Basics of computational fluid dynamics – Governing equations of fluid dynamics – Continuity, Momentum and Energy equations – Chemical species transport – Physical boundary conditions – Time-averaged equations for Turbulent flow - Turbulence -Kinetic -Energy Equations – mathematical behavior of PDEs on CFD: Elliptic, Parabolic and Hyperbolic equations.

2. DISCRETIZATION AND SOLUTION METHODOLOGIES 9

Methods of Deriving the Discretization Equations - Taylor Series formulation – Finite difference method – Control volume Formulation – Spectral method. Solution methodologies: Direct and iterative methods, Thomas algorithm, Relaxation method, Alternating Direction Implicit method.

3. HEAT CONDUCTION 9

Finite difference and finite volume formulation of steady/transient one-dimensional conduction equation, Source term linearization, Incorporating boundary conditions, Finite volume formulations for two and three dimensional conduction problems

4. CONVECTION AND DIFFUSION 9

Finite volume formulation of steady one-dimensional convection and Diffusion problems, Central, upwind, hybrid and power-law schemes - Discretization equations for two dimensional convection and diffusion.

5. CALCULATION OF FLOW FIELD 9

Representation of the pressure - Gradient term and continuity equation - Staggered grid - Momentum equations - Pressure and velocity corrections - Pressure - Correction equation, SIMPLE algorithm and its variants. Turbulence models: mixing length model, Two equation (k-) models.

TOTAL : 45TEXT BOOKS

1. Versteeg, H.K, and Malalasekera, W., “An Introduction to Computational Fluid Dynamics: The Finite Volume Method”, Longman, 1998

2. Ghoshdastidar, P.S., "Computer Simulation of flow and heat transfer", Tata McGraw-Hill Publishing Company Ltd., 1998.

REFERENCES

1. Patankar, S.V., “Numerical Heat Transfer and Fluid Flow”, McGraw-Hill, 1980. Ane-Books2004 Indian Edition.

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2. Muralidhar, K and Sundarajan .T., “Computational Fluid Flow and Heat Transfer”, Narosa Publishing House, New Delhi, 1995.

3. Bose, T.K., “Numerical Fluid Dynamics”, Narosa publishing House, 1997.4. Muralidhar, K and Biswas “Advanced Engineering Fluid Mechanics”, Narosa Publishing House,

New Delhi, 1996.5. Anderson, J.D., “Computational fluid dynamics – the basics with applications”, 1995.

ME1012 MODERN CONCEPTS OF ENGINEERING DESIGN 3 0 0 100

OBJECTIVE

To provide an overview of the integrated design process with a practical bias. To prepare the student to understand and develop a design process leading to a realizable

product with an appreciation of the economics, environmental concerns, manufacturability and product life cycle management.

1. PRODUCT DESIGN PROCESS 9

Importance of product design-Design process - Design considerations-Morphology of design - Marketing Organisation for design - Computer aided engineering-Codes and standards-Design review-Technological innovation and design process-Product and process cycles-Societal considerations in design.

2. PRODUCT PLANNING AND SPECIFICATION 9

Opportunities identification-evaluation-resource allocation-preproject planning-customer need identification -establishing target specification-setting the final specification.

3. CONCEPT GENERATION, SELECTION AND TESTING 9

Activity of concept generation, Clarification of problem-External and internal searches-Concept exploration-Result analysis-Overview of selection methodologies-Concept screening-Concept scoring-Concept testing-Choice of survey population-Survey formats-measurement of customer response-Interpretation and analysis of results.

4. PRODUCT ARCHITECTURE, INDUSTRIAL DESIGN, DESIGN FOR MANUFACTURE AND PROTOTYPING 9

Product architecture-implications-establishment-platform planning-system level design-Need for industrial design and its impact-The Industrial design process and its management-Assessment of quality-Overview of Design for Manufacture process-Steps in DFM-Basics principles of prototyping-Prototyping technologies-Planning for prototypes.

5. ROBUST DESIGN AND PRODUCT DEVELOPMENT ECONOMICS AND INTELLECTUAL PROPERTY RIGHTS 9

Design of experiments-Steps in the robust design process-Elements of economic analysis-Steps in economic analysis process-Overview of patents-Utility patents-Steps in preparing disclosure.

TOTAL : 45

TEXT BOOKS

1. Ulrich KT., and Eppinger S. D, “Product Design and Development”, McGraw-Hill Book Company, International Edition 2003. ISBN 007 123 273 7

REFERENCES

1. Dieter G. E., “Engineering Design”, McGraw-Hill Book Company, International Edition, 2000. ISBN 007 116 204 6 (Unit – I)

2. Ullman D.G, “The Mechanical Design Process”, McGraw-Hill Book Co, Third Edition, 2003. ISBN 007 112281 8

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3. Otto, K.N., and Wood, K.L., “Product Design-Techniques in Reverse Engineering and New product Development”, Pearson Education, First Indian Reprint, 2004. ISBN 81 2970271 1

4. Yousef Haik, “Engineering Design Process” Vikas Publishing House, 1999.

ME1013 THERMAL TURBO MACHINES 3 0 0 100

OBJECTIVES

To appreciate the unified theory applicable for all classes of turbo machines To gain the fundamental knowledge about the design variations of thermal turbo

machines. To perform the design of the thermal turbo machines.

1. INTRODUCTION TO TURBO MACHINES 9

Turbines, Pumps, Compressors, Fans and Blowers – Stages of Turbo machines – Energy transfer between fluid and rotor – Stage velocity triangles Thermal Turbo machines – Classification – General energy equation – Modified to turbo machines – compression and expansion process – Velocity triangles – Work – T-S and H-S diagram, Total – to – Total and Total – to – Static efficiencies.Dimensional analysis – Non dimensional parameters of compressible flow Turbo machines – Similarity laws, applications and limitations.

2. CENTRIFUGAL FANS AND BLOWERS 9

Definition, selection and classifications –Types of blading design-velocity triangles - Stage Parameters – Flow analysis in impeller blades –Design parameter- Volute and Diffusers – Efficiencies and Losses – Fan noises – Causes and remedial measures.Centrifugal Compressors: - Constructional details – Stage velocity triangles –– Stage work – Stage pressure rise – Stage efficiency – Degree of reaction – Slip factor – H-S diagram – Efficiencies – Performance characteristics.

3. AXIAL FANS AND PROPELLERS 9

Definition and classifications – Stage parameters – Types of fan stages-performance characteristics.Cascade of blades – Cascade tunnel - Blade geometry-Cascade variables-Energy transfer and loss in terms of lift and drag - Axial Flow Compressors: definition and classifications – Constructional details – Stage velocity triangles – Stage work – Stage pressure rise – H-S diagram – Stage efficiencies and losses- Degree of reaction – Radial equilibrium-Surging and Stalling – Performance characteristics.

4. AXIAL FLOW TURBINES 9

Construction details –90 IFR turbine- Stage work – Stage Velocity triangles – Stage pressure rise – Impulse and reaction stage – Effect of degree of reaction – H-S diagram – Efficiencies and Losses –Performance characteristics.

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5. RADIAL FLOW TURBINES AND WIND TURBINES 9

Constructional details –– Stage velocity triangles – H-S diagram – Stage efficiencies and losses –Performance characteristics.Wind turbines: definition and classifications – Constructional details –Horizontal axis wind turbine- Power developed – Axial thrust – Efficiency.

TOTAL : 45TEXT BOOKS

1. Yahya, S.H., “Turbines, Compressors and Fans”, Tata McGraw-Hill Publishing Company, 1996.2. Dixon S.L “Fluid Mechanics, Thermodynamics of turbomachines”-2nd Edition, Pergamon press

1990.

REFERENCES

1. Kadambi V and Manohar Prasad- “An Introduction to energy conversion - Vol. III”, Turbomachines- Wiley Eastern India Ltd, 1977.

2. Shepherd D.H. – “Principles of Turbomachinery”- The Macmillan Company, 1969.

ME1014 COMPOSITE MATERIALS 3 0 0 100(Common to Mechanical, Production, Automobile and Metallurgy- core)

OBJECTIVE

This subject introduces to the students the different types of composite materials, their properties and applications.

1. INTRODUCTION TO COMPOSITES 8

Fundamentals of composites - need for composites – Enhancement of properties - classification of composites – Matrix-Polymer matrix composites (PMC), Metal matrix composites (MMC), Ceramic matrix composites (CMC) – Reinforcement – Particle reinforced composites, Fibre reinforced composites. Applications of various types of composites. 2. POLYMER MATRIX COMPOSITES 12

Polymer matrix resins – Thermosetting resins, thermoplastic resins – Reinforcement fibres – Rovings – Woven fabrics – Non woven random mats – various types of fibres. PMC processes - Hand lay up processes – Spray up processes – Compression moulding – Reinforced reaction injection moulding - Resin transfer moulding – Pultrusion – Filament winding – Injection moulding. Fibre reinforced plastics (FRP), Glass fibre reinforced plastics (GRP).

3. METAL MATRIX COMPOSITES 9

Characteristics of MMC, Various types of Metal matrix composites Alloy vs. MMC, Advantages of MMC, Limitations of MMC, Metal Matrix, Reinforcements – particles – fibres. Effect of reinforcement - Volume fraction – Rule of mixtures. Processing of MMC – Powder metallurgy process - diffusion bonding – stir casting – squeeze casting. 4. CERAMIC MATRIX COMPOSITES 9

Engineering ceramic materials – properties – advantages – limitations – Monolithic ceramics - Need for CMC – Ceramic matrix - Various types of Ceramic Matrix composites- oxide ceramics – non oxide ceramics – aluminium oxide – silicon nitride – reinforcements – particles- fibres- whiskers. Sintering - Hot pressing – Cold isostatic pressing (CIPing) – Hot isostatic pressing (HIPing).

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5. ADVANCES IN COMPOSITES 7

Carbon /carbon composites – Advantages of carbon matrix – limitations of carbon matrix Carbon fibre – chemical vapour deposition of carbon on carbon fibre perform. Sol gel technique. Composites for aerospace applications.

TOTAL : 45TEXT BOOKS

1. Mathews F.L. and Rawlings R.D., “Composite materials: Engineering and Science”, Chapman and Hall, London, England, 1st edition, 1994.

2. Chawla K.K., “Composite materials”, Springer – Verlag, 1987

REFERENCES

1. Clyne T.W. and Withers P.J., “Introduction to Metal Matrix Composites”, Cambridge University Press, 1993.

2. Strong A.B., “Fundamentals of Composite Manufacturing”, SME, 1989.3. Sharma S.C., “Composite materials”, Narosa Publications, 2000.4. “Short Term Course on Advances in Composite Materials, Composite Technology Centre,

Department of Metallurgy”, IIT- Madras, December 2001.

ME1015 PRODUCTION PLANNING AND CONTROL 3 0 0 100

OBJECTIVE

To understand the various components and functions of production planning and control such as work study, product planning, process planning, production scheduling, Inventory Control.

To know the recent trends like manufacturing requirement Planning (MRP II) and Enterprise Resource Planning (ERP).

1. INTRODUCTION 9

Objectives and benefits of planning and control-Functions of production control-Types of production-job- batch and continuous-Product development and design-Marketing aspect - Functional aspects-Operational aspect-Durability and dependability aspect-aesthetic aspect. Profit consideration-Standardization, Simplification & specialization-Break even analysis-Economics of a new design.

2. WORK STUDY 9

Method study, basic procedure-Selection-Recording of process - Critical analysis, Development - Implementation - Micro motion and memo motion study - work measurement - Techniques of work measurement - Time study - Production study - Work sampling - Synthesis from standard data - Predetermined motion time standards.

3. PRODUCT PLANNING AND PROCESS PLANNING 9

Product planning-Extending the original product information-Value analysis-Problems in lack of product planning-Process planning and routing-Pre requisite information needed for process planning-Steps in process planning-Quantity determination in batch production-Machine capacity, balancing-Analysis of process capabilities in a multi product system.

4. PRODUCTION SCHEDULING 9

Production Control Systems-Loading and scheduling-Master Scheduling-Scheduling rules-Gantt charts-Perpetual loading-Basic scheduling problems - Line of balance - Flow production scheduling-Batch production scheduling-Product sequencing - Production Control systems-Periodic batch control-Material requirement planning kanban –Dispatching-Progress reporting and expediting-Manufacturing lead time-Techniques for aligning completion times and due dates.

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5. INVENTORY CONTROL AND RECENT TRENDS IN PPC 9

Inventory control-Purpose of holding stock-Effect of demand on inventories-Ordering procedures.Two bin system -Ordering cycle system-Determination of Economic order quantity and economic lot size-ABC analysis-Recorder procedure-Introduction to computer integrated production planning systems-elements of JUST IN TIME SYSTEMS-Fundamentals of MRP II and ERP.

TOTAL : 45TEXT BOOK

1. Martand Telsang, “Industrial Engineering and Production Management”, S. Chand and Company, First edition, 2000.

REFERENCES

1. Samson Eilon, “Elements of production planning and control”, Universal Book Corpn.19842. Elwood S.Buffa, and Rakesh K.Sarin, “Modern Production / Operations Management”, 8 th Ed. John

Wiley and Sons, 2000.3. K.C.Jain & L.N. Aggarwal, “Production Planning Control and Industrial Management”, Khanna

Publishers, 1990.4. N.G. Nair, “Production and Operations Management”, Tata McGraw-Hill, 1996.5. S.N.Chary, “Theory and Problems in Production & Operations Management”, Tata McGraw Hill,

1995.6. S.K. Hajra Choudhury, Nirjhar Roy and A.K. Hajra Choudhury, “Production Management”, Media

Promoters and Publishers Pvt. Ltd., 1998.

ME1016 ADVANCED STRENGTH OF MATERIALS 3 0 0 100 OBJECTIVE

To analyse the stresses and deformations through advanced mathematical models. To estimate the design strength of various industrial equipments.

1. ANALYSIS OF PLATES 8

Mathematical modeling of plates with normal loads – Point and Distributed Loads – Support conditions – Rectangular plates - Stresses along coordinate axes – Plate deformations – Axi-symmetric plates – Radial and tangential stresses – plate deflections.

2. THICK CYLINDERS AND SPHERES 10

Equilibrium and compatibility conditions - Lame’s Theorem – Boundary conditions – distribution of radial and tangential stresses – compound cylinders – Interference fits - Stresses due to temperature distributions.

3. ROTATING DISCS 10

Lame-Clayperon Theorem – radial and tangential stresses in discs due to centrifugal effects – boundary conditions – solid and hollow discs – Interference fit on shafts –Strengthening of the hub – residual stresses – Autofrettege – Discs of variable thickness – Disc profile for uniform strength.

4. BEAMS ON ELASTIC FOUNDATION 8

Infinite beam subjected to concentrated load – Boundary Conditions – Infinite beam subjected to a distributed load segment – Triangular load – Semi infinite beam subjected to loads at the ends and concentrated load near the ends – Short beams.

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5. CURVED BEAMS AND CONTACT STRESSES 9

Analysis of stresses in beams with large curvature – Stress distribution in curved beams – Stresses in crane hooks and C clamps – Contact Stresses – Hertz equation for contact stresses – applications to rolling contact elements.

TOTAL : 45

TEXT BOOKS

1. Boresi A.P., Schmidt R.J., “Advanced Mechanics of Materials”, John Wiley and Sons, Sixth edition, 2003.

2. Dally J.W. and Riley W.F, “Experimental Stress Analysis”, John Wiley and Sons 2003

REFERENCES

1. Burr A. H., CheathAm J.B., “Mechanical Analysis and Design”, Prentice Hall of India, Second edition, 2001.

2. Den-Hartog J.P., “Strength of Materials”, John Wiley and Sons.

ME1017 PRODUCT DESIGN AND COSTING 3 0 0 100(Common to Mechanical, Production, Mechatronics and Automobile)

OBJECTIVE

To enable the student to understand the several aspects of the design process and to apply them in practice. Also to train the student in the concept of product costing and other manufacturing economics in optimization of product design.

1. PRODUCT DESIGN AND DEVELOPMENT 8

Principles of creativity in design- integrated product development and concurrent engineering – Product analysis – Criteria for product design – Market research – Design for customer and design for manufacture – Product life cycle.

2. ECONOMICS OF DESIGN 9

Breaks even point - Selection of optimal materials and processes – Material layout planning – Value analysis – Re-engineering and its impact on product development.

3. PRODUCT MODELING 9

Product modeling – Definition of concept - fundamental issues – Role and basic requirement of process chains and product models –Types of product models – model standardization efforts – types of process chains – industrial demands.

4. PRODUCT COSTING 10

Bill of materials – Outline Process charts – Concepts of operational standard time - Work measurement by analytical estimation and synthesis of time – Budgets times – Labor cost and material cost at every stage of manufacture – W.I.P. costing

5. RECENT ADVANCES AND CONCEPTS IN PRODUCT DESIGN 9

Fundamentals of FEM and its significance to product design – Product life cycle management – Intelligent information system – Concept of Knowledge based product and process design.

TOTAL : 45

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TEXT BOOKS

1. Sameul Eilon – “Elements of Production Planning and Control” – McMillan and Company, 1962.2. Jones S.W., “Product Dosing and Process Selection”, Butterworth Publications, 19733. Karl T. Ulrich, Stephen D. Eppinger – “Product Design and Development”, McGraw-Hill, 1994

REFERENCES

1. Harry Nystrom – “Creativity and Innovation”, John Wiley & Sons, 19792. George E. Dieter, “Engineering Design – Materials and process approach”, Tata McGraw-

Hill, 19913. Donald E. Carter – “Concurrent Engineering”, Addison Wesley, 1992

ME1018 OPERATIONS RESEARCH 3 0 0 100(Common to Mechanical, Metallurgy, Automobile and Mechatronics – VI semester Elective)

OBJECTIVE

To create awareness about optimization in utilization of resources. To understand and apply operations research techniques to industrial operations.1. LINEAR MODEL 9

The phases of OR study – formation of an L.P model- graphical solution – simplex algorithm – artificial variables technique– Big M method, two phase method.

2. TRANSPORTATION PROBLEM 9

Optimal solution by north west corner method- least cost method – vogels approximation method – optimality test – MOBI method.Assignment problem – formulation – Hungarian method -unbalanced assignment problem.

3. NETWORK MODELS 9

Shortest route – minimal spanning tree - maximum flow models – project network- CPM and PERT network-critical path scheduling.

4. REPLACEMENT MODELS 9

Replacement of items that deteriorate with time – value of money changing with time –not charging with time – optimum replacement policy – individual and group replacement. Sequencing problem: models with n jobs with 2 machines – problem with n jobs with 3 machines.

5. QUEUING THEORY: 9

Queuing models – queuing systems and structures – notation –parameter – single server and multiserver models – Poisson input – exponential service – constant rate service – infinite population.

TOTAL : 45TEXT BOOK

1. Taha H.A, “Operation Research”, Pearson Education sixth edition, 2003

REFERENCES

1. Hira and Gupta “Introduction to Operations Research”, S.Chand and Co.20022. Hira and Gupta “ Problems in Operations Research”, S.Chand and Co,2002.3. Panneerselvam, ‘Operations Research” Prentice Hall of India, 2003.4. Wagner, “Operations Research”, Prentice Hall of India, 2000.

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ME1019 MAINTENANCE ENGINEERING 3 0 0 100 (Common to Mechanical and Production)

OBJECTIVES

To enable the student to understand the principles, functions and practices adapted in industry for the successful management of maintenance activities.

To explain the different maintenance categories like Preventive maintenance, condition monitoring and repair of machine elements.

To illustrate some of the simple instruments used for condition monitoring in industry. 1. PRINCIPLES AND PRACTICES OF MAINTENANCE PLANNING 10

Basic Principles of maintenance planning – Objectives and principles of planned maintenance activity – Importance and benefits of sound Maintenance systems – Reliability and machine availability – MTBF, MTTR and MWT – Factors of availability – Maintenance organization – Maintenance economics.

2. MAINTENANCE POLICIES – PREVENTIVE MAINTENANCE 9

Maintenance categories – Comparative merits of each category – Preventive maintenance, maintenance schedules, repair cycle - Principles and methods of lubrication – TPM.

3. CONDITION MONITORING 9

Condition Monitoring – Cost comparison with and without CM – On-load testing and off-load testing – Methods and instruments for CM – Temperature sensitive tapes – Pistol thermometers – wear-debris analysis

4. REPAIR METHODS FOR BASIC MACHINE ELEMENTS 10

Repair methods for beds, slideways, spindles, gears, lead screws and bearings – Failure analysis – Failures and their development – Logical fault location methods – Sequential fault location.

5. REPAIR METHODS FOR MATERIAL HANDLING EQUIPMENT 8

Repair methods for Material handling equipment - Equipment records –Job order systems -Use of computers in maintenance.

TOTAL : 45

TEXT BOOKS

1. Srivastava S.K., “Industrial Maintenance Management”, - S. Chand and Co., 19812. Bhattacharya S.N., “Installation, Servicing and Maintenance”, S. Chand and Co., 1995

REFERENCES

1. White E.N., “Maintenance Planning”, I Documentation, Gower Press, 1979.2. Garg M.R., “Industrial Maintenance”, S. Chand & Co., 1986.3. Higgins L.R., “Maintenance Engineering Hand book”, McGraw Hill, 5th Edition, 1988.4. Armstrong, “Condition Monitoring”, BSIRSA, 1988.5. Davies, “Handbook of Condition Monitoring”, Chapman &Hall, 1996.6. “Advances in Plant Engineering and Management”, Seminar Proceedings - IIPE, 1996.

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ME1020 ENTREPRENEURSHIP DEVELOPMENT 3 0 0 100(Common to all branches)

OBJECTIVE

Study of this subject provides an understanding of the scope of an entrepreneur, key areas of development, financial assistance by the institutions, methods of taxation and tax benefits, etc.

1. ENTREPRENEURSHIP 9

Entrepreneur – Types of Entrepreneurs – Difference between Entrepreneur and Intrapreneur – Entrepreneurship in Economic Growth, Factors Affecting Entrepreneurical Growth.

2. MOTIVATION 9

Major Motives Influencing an Entrepreneur – Achievement Motivation Training, self Rating, Business Game, Thematic Apperception Test – Stress management, Entrepreneurship Development Programs – Need, Objectives.

3. BUSINESS 9

Small Enterprises – Definition, Classification – Characteristics, Ownership Structures – Project Formulation – Steps involved in setting up a Business – identifying, selecting a Good Business opportunity, Market Survey and Research, Techno Economic Feasibility Assessment – Preparation of Preliminary Project Reports – Project Appraisal – Sources of Information – Classification of Needs and Agencies.

4. FINANCING AND ACCOUNTING 9

Need – Sources of Finance, Term Loans, Capital Structure, Financial Institution, management of working Capital, Costing, Break Even Analysis, Network Analysis Techniques of PERT/CPM – Taxation – Income Tax, Excise Duty – Sales Tax.

5. SUPPORT TO ENTREPRENEURS 9

Sickness in small Business – Concept, Magnitude, causes and consequences, Corrective Measures – Government Policy for Small Scale Enterprises – Growth Strategies in small industry – Expansion, Diversification, Joint Venture, Merger and Sub Contracting.

TOTAL : 45

TEXT BOOKS

1. S.S.Khanka “Entrepreneurial Development” S.Chand & Co. Ltd. Ram Nagar New Delhi, 1999.2. Hisrich R D and Peters M P, “Entrepreneurship” 5th Edition Tata McGraw-Hill, 2002.

REFERENCES

1. Rabindra N. Kanungo “Entrepreneurship and innovation”, Sage Publications, New Delhi, 1998.2. EDII “ Faulty and External Experts – A Hand Book for New Entrepreneurs Publishers:

Entrepreneurship Development” Institute of India, Ahmadabad, 1986.