Cnc milling

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Text of Cnc milling

  • Special G codes of CNCSpecial G codes of CNC ProgrammingProgramming Prepared by M.Ganesh Murugan
  • Mirror Image On / Off: G15.1 /Mirror Image On / Off: G15.1 / G50.1G50.1Function and Purpose:- Mirror image mode can be turned on and off for each axis using G-codes. Higher priority is given to the mirror image setting with the G-codes over setting by any other methods. Programming Format G51.1 X__ Y__ Z__ Mirror image ON G50.1 X__ Y__ Z__ Mirror image OFF Detailed:- Use the address and coordinates in a G51.1 block to specify the mirroring axis and mirroring center (using absolute or incremental data), respectively If the coordinate word is designated in G50.1, then this denotes the axis for which the mirror image is to be cancelled .Coordinate data, even if specified, is ignored in that case After mirror image processing has been performed for only one of the axes forming a plane, the rotational direction and the offset direction become reverse during arc interpolation, tool diameter offsetting, or coordinate rotation Since the mirror image processing function is valid only for local coordinate systems, the center of mirror image processing moves according to the particular counter preset data or workpiece coordinate offsetting data
  • Sample ProgramsSample Programs G00 G90 G40 G49 G80 M98 P100 G51.1 X0.0 M98 P100 G51.1 Y0.0 M98 P100 G50.1 X0.0 M98 P100 G50.1 Y0.0 M30. (SUB PROGRAM O100) O0100 G91 G28 X0.0 Y0.0 G90 G00 X20.0 Y20.0 G42 G01 X40. D.01F120 Y40. X20. Y20. G40 X0.0 Y0.0 M99
  • G68 and G69 - Coordinate SystemG68 and G69 - Coordinate System RotationRotation A rotation transformation can be applied to the controlled point coordinates commanded by a part program or by the MDI line.To do this program G68 X__Y__R__ The X andY words specify the center about which the rotation is to be applied in the current coordinate system. R is the angle of rotation in degrees with positive values being counter-clockwise. If X orY are omitted then zero is assumed.A and B can be used as synonyms for X andY respectively. To cancel rotation program G69. If a G68 is used while rotation is in operation a G69 is implied before it. In other words successive G68s are not cumulative and the X andY points are always in an un-rotated system. When a rotation is in use the X andY axis DROs will be red to remind the operator that these values are program coordinate values which will be rotated
  • An ExampleAn Example G68 X0Y0 R30 M98 P0001 G68 X0Y0 R60 M98 P0001 G68 X0Y0 R120 M98 P0001 G68 X0Y0 R180 M98 P0001 And O0001 G83 G99 R2 Z-10 Q1 F100 X 20Y-20 M99 Note: G68 may only be used in the XY plane (G17 mode) The effects of changing work offsets when a rotation transformation is in effect will be non-intuitive so it is wiser not to program this. Indeed care should be taken proving any program including transformations. There is very little standardization of the functions of this code across different CNC controls so careful checks should be made on code written for other machines. Jogging always takes place in the direction of the machine axes. The tool path display frame is oriented to the physical axes and will show the part at the angle at which it will be cut No relationship between program and diagram It is just a model
  • G15 and G16 - Exit and Enter PolarG15 and G16 - Exit and Enter Polar ModeMode It is possible for G0 and G1 moves in the X/Y plane only to specify coordinates as a radius and angle relative to a temporary center point; program G16 to enter this mode.The current coordinates of the controlled point are the temporary center Format G15 to revert to normal Cartesian coordinates G0 X2.0Y2.0 ( normal G0 move to 2.0,2.0 ) G16 - start of polar mode. G01 X1.0Y45 ( this will move to X = 2.7071,Y = 2.7071 which is a spot on a circle) (of radius 1.0 at 45 degrees from the initial coordinates of 2.0,2.0 )
  • Example - Drilling a circle of holesExample - Drilling a circle of holes The code below moves to a circle of holes every 90 degrees on a circle of radius 2.5", center X = 0.5,Y = 0.6 and high- speed peck drills to Z = -0.6 G00 Z0.0; G01 X0.5Y0.6; (go to the center point) G16; (enable Polar coordinates) G81 X2.5Y0.0 R0.0 Z-.6 F3;(in G16 mode the X becomes the offset from center and theY becomes the degrees of rotation from the center) X2.5Y90; X2.5Y180; X2.6Y270; G15; (cancels the g16) G80; (cancels the canned cycle) G01 Z0.0; G00 X0.0Y0.0; M30; Note: (1) You must not make X or Y moves other than by using G0 or G1 when G16 is active; (2) This G16 is different to a Fanuc implementation in that it uses the current point as the polar center. The Fanuc version requires a lot of origin shifting to get the desired result for any circle not centered on 0, 0 No relationship between program and diagram It is just a model
  • CIRCULAR POCKET MILLING EXERCISE G12 CIRCULAR POCKET MILLING CW (or) G13 CIRCULAR POCKET MILLING CCW X Position to center of pocket Y Position to center of pocket Z Depth of cut or increment down I Radius of First Circle (or the finish radius If K is not used) K Radius of Finished Circle (if specified) Q Radius step over Increment (must be used with K) D Cutter Comp. number (Enter cutter size into offset display register number) L Loop count for repeating deeper cuts F Feedrate in inch (mm) per min
  • EXAMPLE: G13 ONE PASS "I" ONLY O01041 N1 (D01 DIA. OFFSET IS .500) N2 T1 M06 (1/2 DIA. 2 FLT END MILL) N3 G90 G54 G00 X2.5 Y2.5 (position to X Y center of circular pocket) N4 M03 S2600 N5 G43 H01 Z0.1 M08 N6 G13 Z-0.5 I0.5 D01 F15. (1.0 Dia. x .5 deep circular pocket 1 pass) N7 G00 Z1. M09 N8 G28 G91 Y0 Z0 N9 M30
  • EXAMPLE: G13 MULTIPLE PASSES I, K & Q O01042 N1 (D01 DIA. OFFSET IS .500) N2 T1 M06 (1/2 dia. 2 FLT end mill) N3 G90 G54 G00 X2.5 Y2.5 (X Y center location of circular pocket) N4 S2600 M03 N5 G43 H01 Z0.1 M08 N6 G13 Z-0.5 I0.3 K1.5 Q0.3 D01 F15 (3.0 Dia. x .5 dp circular pocket) N7 G00 Z1. M09 N8 G28 G91 Y0 Z0 N9 M30
  • G18 ZX CIRCULAR PLANE SELECTION The G18 code is used to select the ZX plane for circular motion. In the XZ plane (G18), circular motion is defined as clockwise for the operator looking from the rear of the machine out toward the control panel
  • Pattern defined by AnglePattern defined by Angle 02704 (ANGULAR ROW) N1 G20; N2 G17 G40 G80; N3 G90 G54 G00 X2.0Y2.0 S900 M03; N4 G43 Z1.0 H01 M08; N5 G99 G81 R0.1 Z-0.163 F3.0; N6 G91 X3.8637Y1.0353 L6; N7 G80 M09; N8 G28 Z0 M05; N9 G28 X0Y0; N10 M30; No relationship between program and diagram It is just a model
  • ThanksThanks M.Ganesh Murugan