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HOW TO CUT COSTS AND KEEP YOUR CHEMICAL PRODUCTION LINE MOVING

How to Cut Costs and Keep Your Chemical Production Line Moving

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Page 1: How to Cut Costs and Keep Your Chemical Production Line Moving

HOW TO CUT COSTS AND KEEP YOUR CHEMICALPRODUCTION LINE MOVING

Page 2: How to Cut Costs and Keep Your Chemical Production Line Moving

WHY SHOULD YOU CARE ABOUT HOW WELL YOUR CODER PERFORMS?

FIND OUT MORE: www.linx.co.uk/chemicals

Page 3: How to Cut Costs and Keep Your Chemical Production Line Moving

The truth is, unreliable coders create a bottleneck in production, stopping production every time there is a breakdown or coding error. The result is excessive downtime, increasing your cost per product.

FIND OUT MORE: www.linx.co.uk/chemicals

Page 4: How to Cut Costs and Keep Your Chemical Production Line Moving

Excessive downtime is especially harmful to profits in the UK chemicals industry, which is set to grow by 15.4% by 2018 and accounts for £5bn per year of trade surplus.

EXCESSIVE DOWNTIME

15.4% £5bn by 2018 per year of trade surplus

FIND OUT MORE: www.linx.co.uk/chemicals

Page 5: How to Cut Costs and Keep Your Chemical Production Line Moving

PROFIT MARGINSProfit margins remain slim due to rising energy costs and stricter emissions targets. On top of this, the chemicals market remains volatile as many chemical buyers are in industries who have seen declines due to the economic downturn.

RISING ENERGY COSTS STRICT EMISSIONS VOLATILE MARKET

FIND OUT MORE: www.linx.co.uk/chemicals

Page 6: How to Cut Costs and Keep Your Chemical Production Line Moving

COSTS NEED TO BE KEPT AS LOW AS POSSIBLE, MEANING THE PRODUCTION LINE NEEDS TO KEEP MOVING.

FIND OUT MORE: www.linx.co.uk/chemicals

Page 7: How to Cut Costs and Keep Your Chemical Production Line Moving

USE A CODER THAT SUITS YOUR PRODUCTION ENVIRONMENT

FIND OUT MORE: www.linx.co.uk/chemicals

Page 8: How to Cut Costs and Keep Your Chemical Production Line Moving

FIND OUT MORE: www.linx.co.uk/chemicals

Picking the right coder is essential to ensure it has the reliability and flexibility to operate under the conditions in your production facility and meet your production targets.

Costs can also be reduced by replacing pre-printed packaging with a case coder, saving on storage costs and eliminating delays in production due to insufficient stock.

CHOOSING THE RIGHT CODER

Page 9: How to Cut Costs and Keep Your Chemical Production Line Moving

EASE OF USE WAS AN IMPORTANT FACTORfor Cedesa, a glue contract packer based in the UK. They needed to achieve reliable coding for eight hours a day, ten items per minute. The CJ400’s simple touch screen user interface ensured quick set up and switching between product runs.

OUR CASE STUDY

FIND OUT MORE

FIND OUT MORE: www.linx.co.uk/chemicals

Page 10: How to Cut Costs and Keep Your Chemical Production Line Moving

Other manufacturers or contract packers may require a coder to operate reliably in a dusty, wet or clinical production environment.

IP55 rated coders protect against ingress of water, whilst IP65 rated coders protect against dust

DUSTY

FIND OUT MORE: www.linx.co.uk/chemicals

WET

Page 11: How to Cut Costs and Keep Your Chemical Production Line Moving

Linx’s Voice of Customer research in 2014 suggests that the key drivers behind coding purchases in the chemical manufacturing industry include controlling costs from unnecessary downtime and missed production targets.

FIND OUT MORE: www.linx.co.uk/chemicals

Page 12: How to Cut Costs and Keep Your Chemical Production Line Moving

Linx printers help to control costs with:

LONG SERVICE INTERVALS

SELF-SERVICE OPERATIONS

CONTINUAL RELIABLE OPERATION

FIND OUT MORE: www.linx.co.uk/chemicals

Page 13: How to Cut Costs and Keep Your Chemical Production Line Moving

Reduced set up time can also help reduce downtime, particularly for users who need to switch between product runs at multiple times per day. The ability to store multiple messages, and settings for several production lines makes a coder very flexible and

helps to reduce time during product changeovers

FIND OUT MORE: www.linx.co.uk/chemicals

Page 14: How to Cut Costs and Keep Your Chemical Production Line Moving

Ease of use is another area that can speed up set up time. Linx coders feature easy to use interfaces, allowing for multiple messaging and codes to be set

up in no time at all, avoiding scappage costs through the

wrong message being selected. Eg Linx CJ400 - touch screens

with simple prompts enable one-step code set-up. Plus

step by step message creation and editing without the need for

manuals or training

FIND OUT MORE: www.linx.co.uk/chemicals

Page 15: How to Cut Costs and Keep Your Chemical Production Line Moving

FIND OUT MORE: http://www.linxglobal.com/

Reduced set up time can also help reduce downtime, particularly for users who need to switch between product runs at multiple times per day.

FIND OUT MORE: http://www.linx.co.uk/chemicals