Precision Tooling for Composite Processes

www.webermfg.caISO 9001:2000 REGISTERED

ISO 9001 : 2008

Precision Tooling for Composite Processes


ISO 9001 : 2008

Successfully completed numerous tooling programs for Lay-up Mold’s,Trim & Drill, Bonding and Inspection Fixtures

(Invar, Steel, Nickel and Aluminum)Full design, from customer part model file, to tool and fixture drawing packages

SAMPLE WEBER PROGRAMS


ISO 9001 : 2008

• Invar

• Steel

• Aluminum

• NVD Nickel Shells

• Billet, Castings and Welded construction

HARD SURFACE MOLDS

Invar 36 tool – welded

66,000 lb. P20 Steel billet – 5axis machining


ISO 9001 : 2008

• Nickel tools for high temp Polyamides in F414 engine ( PMR15 material)

AEROSPACE APPLICATIONS

• Nickel Lay up tools for Black Hawk UH60M

• Weber is a Boeing Approved Tool Supplier

• Nickel tools for Boeing leading edges and Bombardier C-Series ISTCR tooling

• Weber is Bell QPS111 Approved


ISO 9001 : 2008

• Examples of aluminum or steel matched molds for press molding or crushed core interior Aerospace panels

• Ask for the Weber presentation on High Pressure SMC or Automotive interior tooling

PROCESSES: COMPRESSION

RTM

INFUSION


ISO 9001 : 2008

AUTOMOTIVE APPLICATIONS

www.webermfg.caISO 9001 : 2008

AUTOMOTIVE EXTERIOR

•Conformal tool temperatures• Piping for heating / cooling

• Weber is very active with integrated fluid heating tooling solutions and precision inserts to produce soft Automotive Interior Parts and Class A Exterior Automotive parts

OUT OF AUTOCLAVE, INFUSION, SLUSH

AUTOMOTIVE INTERIOR

PROCESSES:


OUT-OF-AUTOCLAVE PROCESS w SELF HEATED TOOLS

• Use of NVD shells for Class A automotive Hood and Roof by Plasan

• Inside each self contained tool:• Heating lines

• Vacuum lines• Thermocouple wiring• Globe Press interface • Swing out inserts

•(US Patent 8545662 B2)

Multiple “Class A” Identical molds

from a precision mandrel

Winner of 2013 SPE Auto Innovation Award

AUTOMOTIVE


OUT OF AUTOCLAVE TOOLING - Class A, NET carbon parts

• Various tools with integrated fluid heating on back of 10mm nickel shell, and precision steel inserts for undercuts, to produce Class A carbon fiber net parts

AUTOMOTIVE

• OOA Molding trials performed by customer on Weber site


ISO 9001 : 2008

Manufacturing and Mold Making

Departments

Weber’s Pattern Shop, Machining, Fabrication and Assembly bays suit all shapes and sizes of tooling projects


ISO 9001 : 2008

OverviewFounded in 1962, Weber Manufacturing Technologies Inc. is a leading manufacturer of precision tooling for Automotive, Aerospace, and Home/Building Products.

Located in Midland, Ontario, Weber is a privately held Canadian company. Weber offers high

quality tooling in steel, invar and aluminum, and precision CNC machined aluminum parts.

Over the last 20 years, Weber has offered nickel shell tooling using the Nickel Vapor Deposition

(NVD) process. This process is also used for capturing fine surface detail, such as leather and wood

grains, and authentically replicating them into hard tools.

155 employees, 135,000 sq. ft. facility

Certified ISO 9001:2008

On-site CAD Design capable (UGS, CATIA V5R20)

Modern simultaneous 5-Axis CNC machining centers

Full complement of CNC contour mills, gun-drills, vertical mills, and EDM machines

Canadian Controlled Goods Program registered (Satisfies US-ITAR requirement)


ISO 9001 : 2008

16566 Highway 12

P.O. Box 399

Midland, ON L4R 4L1 CANADA

Direct

Mobile:

Email:

(705) 527-2976

(705) 527-2123

rob.sheppard@w ebermfg.ca

Tel:

Fax:

Web Page:

(705) 527-2930 [Main]

(705) 526-3818

http://www.webermfg.ca Direct:

Mobile

Email:

SALES OFFICES

GERMANY

Thomas Helle

European Sales Agent

Tel:

Mobile:

Email:

+49 (0) 7021 978 558

+49 (0) 171 637 7550

[email protected]

HEAD OFFICE

Tom Schmitz

Business Manager

(705) 527-2956

(705) 527-2154

tom schmitz@w ebermfg.ca

Robert Sheppard

Vice President

Greg LeidigU.S. Sales Agent

Mobile:Email:

(419) 481-3645Greg.leidig@w ebermfg.caUNITED STATES of AMERICA

Presentations & Public Speaking

Precision Tooling for Composite Processes