ECCO Hybrid CrimpProcess vs Machine

PTEI by Jacson Cardoso

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Machine Specification and Settings

Lonjun Crimping Machine Model LG 22169 Year 2014Serial N: 142216B1026RED Bottom = Emergency

Air Pressure ControlSet: 4 – 5 Bar

Side Blade L/R adjustment(Gap)Actual Use 1Ps. Can be adjustable as per different material substance

General Control PanelSide Blades Temp 50 - 60Top Blade 80 – 100 TempTimer 20 – 25 SegPower ON/OFF

Speed control for Top BladeSetting Slow ( No measure Tool to define the real Timer)

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Blade Side Adjustment(Leather control for substance)

Please before adjust the CLOCK make sure the ADJUSTER SW(SIDE WIDTH) are ON

Plus +

Minu

s -

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Control General Panel

Make sure all Lights are On in Panel

Blade Side Tem

p

Top Blade Temp

Timer

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Air Pressure ControlControl Bottom +/-

Manometer to control the Pressure

Make sure we don’t have Leaking Water

Control Speed of Top Blade

(Back of machine)

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Crimping execution process After all setting double checked, everything accordingly

with technical file or specification from Technical Department We will start our journey !

Purpose: Hybrid Crimping are the Next Level of crimping with New technology to simplify the crimping method as a

normal operation and make sure quality and smooth flow in production.

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From BeginningMake sure place always from side

the Vamps(Leather

Face)

Make sure your Vamp going 100% inside in

Crimping Machine

Make sure you remove the vamp always from side (Same as place)

Please make sure you set your Vamp in Center and as the Laser Position and follow the Marking area

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Operations

Make sure machine On

Manual to Blade go Down(In

Steps)

Make sure you have adjust well the Deep of the Blade !!!

Vamp always 100% inside.

OKNOT OK

Be Passionate per Details

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ON Machine and Move Blade + Safety

But How the Top Blade move down ?

Power ON

Press

ON

Operator Safety

Make sure you have all check up everyday before Start your

work

Press for Emergency

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Possible problems Why we have wrinkles in the

center of the Vamp ???

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SolutionsCheck if you have

the Right Temperature !

Check if you have the Right

Pressure!

MAKE SURE YOUR TOP MOLD SPEED IS

ACCORDINLY WITH ECCO TRAINING STANDARD !

The examples showed here are the principal cause of problems with in the center of the Vamp !

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Wrinkles in the side ???

Why

To prevent wrinkles in the molded Vamp, please adjust the “Gap” between the two pressing plates. Make sure

your Leather Vamp substance are accordingly.

Do you know me ???

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Remove and place your Vamp in the Right way

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Place the Vamp in Support to going inside of the Cooler

Remove

Place in the Support Keep in Cooler (2 hours)

The objective is to maintain the Shape of the Leather after

crimp and place in a Mold (As the Last) with the toe area flat,

this will do easy for all next operations.

So easy to attach the Lining

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Fracture in the Leather !!!Again have a Problem ???Fracture in

the Leather ???

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Team Work – Focus SolutionBe Positive

To prevent fracture like the photo please make

sure you have the “Gap” enlarge

accordingly with your Leather Substance

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Never Say Never !!!

Cut the IM of your Life !!!

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The Past !!!

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The Present The Future !!!

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TRAINING IN PROCESS