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BIRLASOFT IoT SOLUTIONS

Birlasoft IOT Solution

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BIRLASOFT IoT SOLUTIONS

Apr 18, 2023BIRLASOFT IoT – What we are trying to build?

*. Source: Gartner

Apr 18, 2023Birlasoft-IoT Solution – Generalized Architecture

Birlasoft & Back-end alliances

BIG DATA Cloud Platform

IoT Tools & Dashboard

UI Application

UI 5, HTML 5JAVA, XSJS

O DATA services (JSON, XML)

WEB BROWSER

XS Engine - (SQL, SQL Script, Java Script)

Integration and streaming services

Big Data Processing• Text Search• Graphical Search• Predictive• Geospatial

Views(calculation, Analytical)

Analytical Engine

Rule Engine

Calculation Engine

• Efficiency• Effectiveness• Utilization• Predictive

Maintenance

Convertors

DEVICES MACHINES

Digitizer SCADAPLC/DCS/HMI

Mobilink/Modem

Field Data Concentrator

High – Speed Data Capture System/ Operational Historian

Sensors

Birlasoft IoT is based on Sensor Data Acquisition and Advanced Analytics• Sensor networks open up new opportunities to observe and interact with the physical world around us. • With advances in micro-machinery and easy-to-use microcontroller platforms, the uses of sensors have expanded beyond the more

traditional fields of temperature, pressure or flow measurement

Apr 18, 2023

April 18, 20234

Description Business Challenge Solution Approach

With advances in technology—sophisticated sensor networks, smart meters, deep computing and analytics—we can be smarter about how we manage our planet's water.We can monitor, measure and analyze entire water ecosystems, from rivers and reservoirs to the pumps and pipes in our homes.

• Meeting Production Targets & Demands• High Distribution losses in quantity• High Operation & maintenance complexity & Cost • High Cleaning frequency and associated cost• Reduced life of Assets – High Capital cost• High Transaction of Spare & Inventory management• High specific energy and cost• Recovery payment scheduling and follow-up

1. Flow Management, monitoring and analytics using net loss techniques

2. Survey, calculate/compute and provide consultation on engineering.

3. Build a complete solution of water treatment, distribution, billing, maintenance and operation automation.

Benefits (Tangible / Non-Tangible)

• Supply Loss Reduction: Commercial Losses by churn or turnover.• Reduced development costs of the Network: High utilization of distribution facilities and

stockpile.• Reduce Network Operating Costs: Improving the Efficiency of management failures & Reduced

energy delivered.• Strengthening the Distribution System Reliability: Return for reduced replacement costs = 9 to

13% & Improve Call Centers = 30% reduction.• Virtual Generation: A Utility savings of 5 to 7% anticipating peak demand & Moved to

generation costs are ... Millions of Euros.• Improving the Quality of Service: Regulation of levels of quality service provision & Off line

regulation: self-curable and adaptable.• Smart Metering: Cost savings of the measure: 8 to 12%.

Smart Industrial Water Management

Apr 18, 2023

April 18, 20235

Description Business Challenge Solution Approach

A reliable integrated solution to know the exact path taken by the your fleet / truck with high accuracy to know and control movement of trucks within the pre defined premises.

• Trucks/vehicles enter no entry zone. • Trucks/Vehicles not following correct route.• No real time marking of start-trip and end-trip of

vehicles• Theft of minerals and fuel from vehicles/trucks. • Contractors trucks/vehicles not compliant to site

specific processes and safety.

1. Design and development of hardware and software layers.

2. Creation of Geo Fences with specific processes.

3. Programming to remote shut down of vehicles in case of non compliance.

4. Loading and unloading Weighments are sent to server cloud and compliances are monitored

Benefits (Tangible / Non-Tangible)

• Saving of fuel and reduction in carbon emission: 6-12%• Avoidance of Theft, or risk of theft of expensive fuel and

minerals, if 100 trucks of Zinc ore is considered per day, the savings amounts to around $ 2 M / year

• Safety compliance• Process Compliance

Vehicular Telemetry Solution

Apr 18, 2023

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DOWN TIME & IDLE TIME ANALYTICS

Shift wise, Daily, Weekly, Monthly, Quarterly and Yearly

Wireless solutionWireless networks on the shop floor are becoming more and more popular and eliminate the need to provide cabling to each machine. If you are moving machines around on the shop floor or expect to add new machines a wireless network can be the best solution. A wireless access point is connected to the existing cabled Ethernet network.

Machine Tool Monitoring

Smart Factory – Machine Tool Monitoring

THANK YOU!

Visit us at: http://www.birlasoft.com/manufacturing/

[email protected]