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YOUR SATISFACTION FIRST… FG – 2/05/2011 – rev 8 High pressure - High volume - Low weight Type IV – composite cylinders For industrial gas transportation Or « How to reduce drastically your distribution cost »

10000 psi H2 storage cylinders - US

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Presentation of our range of product for H2 storage (in car fuel cell tank @ 10 000 psi) and transportation (to filling stations)

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Page 1: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

High pressure - High volume - Low weight

Type IV – composite cylinders

For industrial gas transportation

Or

« How to reduce drastically your distribution cost »

Page 2: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

You're a gaz manufacturer…

So… why do you carry steel when you could be carrying

income making gas?

How ? …

Page 3: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

Your standard rack of12 x K size cylinders has 1320 lbs of water capacity

@ 3600 psi, roughly 5000scf

Its weight is about 1620 lbs (cylinders only)

And the floor space needed is about 14 sq ft

Page 4: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

With our solution we offer a rack of 4 x 660 lbs of water

capacity @ 4350 psi minimum (and up to 10 150 psi) thus a total capacity of 2640 lbs of water (@ 4350 psi) or about

12000scf

Our rack weight go down to 1408 lbs (cylinders only) @

4350 psiFor a similar floor space

Page 5: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

For each delivery you’ll make with our solution you’ll deliver 2.4 time more gas to your customer than with your actual racks.

In other words, instead of sending a truck, let’s say, once a week to change the bottles, you’ll send your truck only once every two weeks and a half.

You just saved 1.4 trips to this customer, thus reducing your distribution cost by 60 %.

Page 6: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

You whish to save even further?

Choose our cylinders designed for 7250 psi service pressure

In this case you’ll carry at least 17500 scf (with our « small length » cylinders), or 3.5 times more than with your actual solution.

As a consequence you’ll save 2.5 trip to the same customer, and reduce your delivery cost by 71% !

Page 7: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

Youractual solution S L XL S L XL

Pressure Working pressure at 15 ° C psi 3625 4351 4351 4351 7250 7250 7250Max working pressure psi 5440 5440 5440 9064 9064 9064Test Pressure psi 6526 6526 6526 10877 10877 10877Burst Pressure psi >13000 >13000 >13000 >21755 >21755 >21755

Capacity Number of cylinders per rack ea 12 4 4 4 4 4 4Water capacity per cylinder lbs 110 660 880 968 572 759 880Total rack water capacity lbs 1320 2640 3520 3872 2288 3036 3520Gas volume (H2) - approx - Scf 5000 12000 15900 17500 17200 22800 26500

Weight Number of cylinders per rack ea 12 4 4 4 4 4 4weight per cylinder (empty) lbs 135 352 440 462 495 605 660Total rack weight (cyl. only) lbs 1620 1408 1760 1848 1980 2420 2640

Dimensions Cylinder height (w/o cap & valves) in 60 70 1/4 92 1/2 99 1/4 70 1/4 92 1/2 99 1/4Cylinder diameter in 9 1/4 22 22 22 22 22 22rack length in 39 1/3 47 1/4 47 1/4 47 1/4 47 1/4 47 1/4 47 1/4rack width in 51 1/4 47 1/4 47 1/4 47 1/4 47 1/4 47 1/4 47 1/4

Lifespam years 15

Our solution300 bars 500 bars

unlimited (EN 1245) unlimited (EN 1245)

The range of cylinder capacities we can offer

Page 8: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

Our solution…

The « Lite Cylinder »

Type IV Cylinder

Page 9: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

A seamless thermoplastic liner fully wrapped

with carbon fiber in a resin epoxy matrix

Page 10: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

Background-30 years manufacturing CNG Type IV cylinders for cars, buses and trucks (VW, Citroen, Renault, Mercedes, Gaz de France, Scania, lots of OEM in Europe and worldwide…)

- 5 years manufacturing H2 – 700 bars storage tanks for H2 fuel cell powered cars (Air Liquid, French commission for Atomic Energy, H2 Logic, StorHy program, GHR Germany, Honda…)

Page 11: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

Compliant with:- Industrial gases

- PED 97/23 EC,- TPED 99/36-EC, - EN 12245 (π marking)

- H2- ISO 15869-3- CGH2 European Directive 79/2009 version May 2010

Technical characteristics

Page 12: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

- Unlimited lifetime - Withstand 100 000 filling cycles at 250 bars

(EN12245 considers unlimited life above 12 000 cycles at test pressure = 1,5 time service pressure)

- Tested 15 000 filling cycles from 20 to 875 bars without leakage nor failure as per Draft ECE Compressed Gaseous Hydrogen Regulation, Revision 12b, Annex 7, B10, Ambiant temperature cycling test

- Suitable for very high pressure- pressure burst : 1705 bars as per Draft ECE Compressed

Gaseous Hydrogen Regulation, Revision 12b, Annex 7, B9, Burst test (test requires 1575 bars minimum)

Page 13: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

- Tough and resistant.Compliant with:- Drop test as per test procedure n° 9 of EN 12245- Pressure cycling as per test procedure n° 6 of EN 12245- Burst test as per test procedure n° 5 of EN 12245- Flaw tolerance as per test procedure n° 10 of EN 12245- Torque test as per test procedure n°16 of EN 12245- Neck torque test as per test procedure n° 17 of EN 12245- Pendulum shock test- Bonfire test, horizontal position as per test procedure n°

12 of EN 12245- Bonfire test, vertical position as per test procedure n° 12 of EN 12245- 30 G deceleration test- Bullet penetration test

Page 14: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

- Wide range of service temperature- tested: 10 000 filling cycles from 20 to 250 bars at - 40 c- tested: 10 000 filling cycles from 20 to 250 bars at + 65 c

- Suitable for all gases - only O2 is prohibited due to its low ignition point

-Very low permeation - thanks to its unique seamless liner our permeation rate is as

low as 0,02 Ncm3/h/L-tank, tested with H2 at 700 bars. Minimum pressure required by EIHP (European Integrated Hydrogen Project) for composite cylinders was 1 Ncm3/h/L-tank. Today the European Directive 79/2009 requires 6 Ncm3/h/L-tank

Page 15: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

- Corrosion proof :- Liner and composite withstand acid test,- standard aluminium alloy boss can be changed to SS 316 L

upon request- Comply with NF-ISO-EN-CEI 9227 (12/91)

- Resistant to fatigue :- French regulation authorities request a cylinders follow up

test after a few years in used. Our oldest cylinder to be tested had been in service for 13 years. Its burst factor was similar to the burst factor of a new cylinder.

Page 16: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

We also offer solutions for your bulk transportation...

…to help you reduce your freight cost or… to deliver H2 to the H2 filling stations for fuel cell cars (7250 psi or higher)

Page 17: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

Thanks to our modular rack system we can equip 40 feet ISO containers (either 1AA or 1AAA) with 80 cylinders.Total capacity of the container will vary depending on cylinder size and pressure (as per table hereafter)

(Container top view)

Page 18: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

Container 40 feet ISO

Pressure psi 4351 7250 4351 7250

Dimensions cylinder OD in 22 22 22 22cylinder length in 92 1/2 92 1/2 99 1/4 99 1/4

Capacity cylinders qty ea 80 80 80 80capacity per cylinder lbs 880 759 968 880Total water capacity lbs 70400 60720 77440 70400Gas volume (H2) approx Mscf 317,31 455,83 348,49 528,62

Weight cylinders lbs 35200 48400 36960 52800racks (cylinder holders) lbs 7040 7040 7040 7040container lbs 11000 11000 12100 12100accessoiries lbs 1100 1100 1100 1100TOTAL lbs 54340 67540 57200 73040

1AA 1AAA

Containers capacity and weight…

Page 19: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

Short return on investmentFor the bulk, full trailers, we considered:

- your trailers run about 100 000 km per year- your freight cost per km is 1,5 Euro.

Using the previous data, we added up the cost of the initial investment, for the trailer, and the cost of freight for each option (your actual trailer vs our trailer).In both cases the total amount of gas delivered is the same. Cost break even after just about 18 months. After that time, you start saving on every trip you make with our trailer.Over the lifetime of the trailer (25 years), savings can reach up to 6 million Euro in freight only (we considered a fixed freight cost, but in reality this cost should raise due to higher gas price, thus increasing your savings…)

Page 20: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 250

2

4

6

8

10

12

Your actual truck OGT truck

Years in use

Mill

ion

Eu

roCost comparaison, including initial investment and freight cost, along the 25 years garanteed lifetime of our solution (pink), vs your actual trailers (blue).

Page 21: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

Additional services

For customized applications, we'll

be pleased to collaborate with your

engineering department to develop

cylinders fulfilling your needs

Page 22: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

- 8, 10, 12 cylinders of 50, 100, 200 l each of water equivalent ...- 200, 250, 400, 700 bars...

From racks...

Page 23: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

Page 24: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

...to special projects...H2 storage and transportation on light trailer (trailer size may vary upon request)

Page 25: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

CGH2, H2 production trailer with on board 700 bars storage tanks. Used for refuelling fuel cell cars.

Page 26: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

… with integration of technologies to increase your productivity:

- RFID labels to ease your cylinder inventory management (information to figure in the label to be discussed)

- Telemetry: your rack, container,... calls you before getting empty so you can organize the next delivery... before your customer runs out of gas...

Page 27: 10000 psi H2 storage cylinders - US

YOUR SATISFACTION FIRST…FG – 2/05/2011 – rev 8

Should you have further questions, do not hesitate to contact:

Francois Guerrero+33 6 84 72 27 83

[email protected]

Thank you for your time