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Necessity is the Mother of all creations
Preserving our futureOne Project at a time
Preserving our futureOne Project at a timeProject
Introduction
Orang Asli Settlement, Kampung Sinai
Location : Bentong, Pahang
Community Fire Burning Continuously. 24/7 all year round
Observation
Orang Asli Settlement, Kampung Sinai
Location : Bentong, Pahang
Fire Fueled by Logs from Forest
Orang Asli Settlement, Kampung Sinai
Location : Bentong, Pahang
Community Fire Burning Continuously24/7 all year round
Observation
Fire Fueled by Logs from Forest
Orang Asli Settlement, Kampung Sinai
Location : Bentong, Pahang
Community Fire Burning Continuously24/7 all year round
Observation
Project Objectives :
Design and Build a Stirling Engine Power System to generate 50W-100W of accessible Electricity for Autonomous applications
Project Objectives Statement Design and Build a Stirling Engine that operates on wood Fueled fires
Design and assemble an electrical generator and storage system
Project CORE
Team Daedalus Project WBS[Work Break Down Structure]
Project Management
Reports & Presentations
StirlingHeat Engine
Electrical Systems
Business Plans
Wood FireExperiment
Team Daedalus Project WBS[Work Break Down Structure]
Project Management
Reports & Presentations
StirlingHeat Engine
Electrical Systems
Business Plans
Wood FireExperiment
Team Daedalus Project WBS[Work Break Down Structure]
Initiation
Planning
Monitoring
Closing
Project Management
Team Daedalus Project WBS[Work Break Down Structure]
Initiation
Planning
Monitoring
Closing
Project Management
Team Daedalus Project WBS[Work Break Down Structure]
Initiation
Planning
Monitoring
Closing
Project Management
Reports & Presentations
StirlingHeat Engine
Electrical Systems
Business Plans
Wood FireExperiment
Team Daedalus Project WBS[Work Break Down Structure]
Project Management
Reports & Presentations
StirlingHeat Engine
Electrical Systems
Business Plans
Wood FireExperiment
Team Daedalus Project WBS[Work Break Down Structure]
Kampung’s wood Our Experiment Wood
0 10 20 30 40 50 60 700
100
200f(x) = 277.795257061985 exp( − 0.0221852668089333 x )
Chart 1: Height vs Temperature
Height/cmTem
pera
ture
/ Ce
lsiu
s
Project Management
Reports & Presentations
StirlingHeat Engine
Electrical Systems
Business Plans
Wood FireExperiment
Team Daedalus Project WBS[Work Break Down Structure]
Stirling engine
HOT CYLINDER
COLD CYLINDERREGENERATOR
CLOSED CYCLEFIXED QUANTITY OF AIR
EXTERNAL HEAT SOURCES
What is Stirling engine ?• ANY AVAILABLE HEAT SOURCE.
SOLAR
GEOTHERMAL
BIOMASS
• SIMPLER ENGINE MECHANISM.
• USED AS COMBINED HEAT AND POWER.
• CLEAN AND EFFICIENT.
4 MAIN PROCESSES
COMPRESSION HEATING
EXPANSION COOLING
ALPHAHIGH POWER-TO-VOLUME RATIO
Types of Stirling engine
BETA
GAMMA
HOT AND COLD CYLINDER
LOW DURABILITY SEALS
BETA
DISPLACER
POWER PISTON
SAME CYLINDER
MECHANICALLY SIMPLERLOWER COMPRESSION RATIO
GAMMA
SEPARATE CYLINDER
Stirling cycle
• Process 1–2: Isothermal compression process• Process 2–3: Isochoric regenerative transfer process• Process 3–4: Isothermal expansion process• Process 4–1: Isochoric regenerative transfer process
P T
1
2
3
4
12
3 4
SV
StirlingHeat Engine
Team Daedalus Project WBS[Work Break Down Structure]
Scaled Down Model
Literature Review
Working Prototype
Conceptual Designs
Design Calculations
Pro/EngineerModelling
ManufacturingTesting
ManufacturerCost Survey
FabricationAssembly
Design Adjustment
Scaling Calculations
THE DESIGN OF STIRLING ENGINE
Daedalus Alpha
Alpha TypeStirling Engine
Hot CylinderTransfer Tube
Piston
CasingCold Cylinder
Crank
Connecting Rod
Piston
Daedalus Alpha
31 cm
13 cm
Piston Diameter: 10 cmStroke: 5 cmSwept Volume: 393 cm3
Hot Cylinder
Cold Cylinder
Piston
Cross Sectioned View
Crankshaft
Connecting Rods
Calculation
Schmidt theory:• Most commonly used • Closed Cycle• Sinusoidal volume variation• Fairly accurate
Schmidt theory for Alpha Type
0 0.5 1 1.5 2 2.5 3 3.5 40
10
20
30
40
50
60
70
Effect of swept volume ratio
Swept volume ratio
Indi
cate
d Po
wer
/ W
Producing 100W at 300rpm
Sealed at atmospheric pressure
Portable
Light and quiet
Miniture Prototype• Based on the
Daedalus Alpha
• Smaller and easier to be manufacture
• Improves understanding on Stirling Engine
• Detects problems earlier
• Based on the Daedalus Alpha
• Smaller and easier to be manufacture
• Improves understanding on Stirling Engine
• Detects problems earlier
Miniture Prototype
• It’s an on going process
StirlingHeat Engine
Team Daedalus Project WBS[Work Break Down Structure]
Scaled Down Model
Literature Review
Working Prototype
Conceptual Designs
Design Calculations
Pro/EngineerModelling
ManufacturingTesting
ManufacturerCost Survey
FabricationAssembly
Design Adjustment
Design Calculations
Project Management
Reports & Presentations
StirlingHeat Engine
Electrical Systems
Business Plans
Wood FireExperiment
Team Daedalus Project WBS[Work Break Down Structure]
Project Management
Reports & Presentations
StirlingHeat Engine
Electrical Systems
Business Plans
Wood FireExperiment
Team Daedalus Project WBS[Work Break Down Structure]
Electrical Systems
Team Daedalus Project WBS[Work Break Down Structure]
Generator Research
Schematic Design
Component Price Survey
Purchasing
Assembly
Design Calculations
Required torque can be reduced by lowering the current to the alternators field coil
Able to operate at RPM as low as 300
Electrical Systems
Team Daedalus Project WBS[Work Break Down Structure]
Generator Research
Schematic Design
Component Price Survey
Purchasing
Assembly
Design Calculations
Required torque can be reduced by lowering the current to the alternators field coil
Able to operate at RPM as low as 300
Project Management
Reports & Presentations
StirlingHeat Engine
Electrical Systems
Business Plans
Wood FireExperiment
Team Daedalus Project WBS[Work Break Down Structure]
Project Management
Reports & Presentations
StirlingHeat Engine
Electrical Systems
Business Plans
Wood FireExperiment
Team Daedalus Project WBS[Work Break Down Structure]
Business Plans
Team Daedalus Project WBS[Work Break Down Structure]
Project Inline with the Ninth Malaysia Plan
Provide Electricity to:•Orang asli settlements •Orang asli settlements
Living out of the National Power Grid system
Business Plans
Team Daedalus Project WBS[Work Break Down Structure]
India rural household
• 75.5%• 78 million
• Deadline: 2010
Electrification of Nepal
• Difficult terrain•Remote areas•Difficult to connect to power grid
Autonomous Power Generating system required
Business Plans
Team Daedalus Project WBS[Work Break Down Structure]
India rural household
• 75.5%• 78 million
• Deadline: 2010
Electrification of Nepal
• Difficult terrain•Remote areas•Difficult to connect to power grid
Autonomous Power Generating system required
Project Management
Reports & Presentations
StirlingHeat Engine
Electrical Systems
Business Plans
Wood FireExperiment
Team Daedalus Project WBS[Work Break Down Structure]
Progress Report
Progress Presentation
Final Thesis
Poster Presentation
Project Management
Reports & Presentations
StirlingHeat Engine
Electrical Systems
Business Plans
Wood FireExperiment
Team Daedalus Project WBS[Work Break Down Structure]
Progress Report
Progress Presentation
Final Thesis
Poster Presentation
Thank you for time