DCS Capabilities

Branch Locations

• Bartlett, TN (Headquarters)

• Jackson, TN

• Rossville, GA

• Golden, CO

• Guangzhou, PRC

LSI is a system integrator that started in 1985

that now employs 85 people located in 5

offices around the U.S and in the People’s

Republic of China

• Process Controls Design

• S88 Batch Implementation**

• P&ID Creation, Loop Sheets, Logic

Diagrams

• Process Safety Analysis

• User Specification Development**

• DCS Definition, Design, and

Configuration**

• Instrumentation Specification

• Control Loop Design and Tuning

• PLC/RTU Programming**

• HMI and SQL Implementation**

• ARC Flash and Short Circuit

Coordination Studies

• Drives and Drive Systems

• Project Management**

• Electrical Engineering**

• Electrical Panel Design**

• UL Panel Fabrication**

• Microstation/ACAD

• MES Systems (OEE, etc.)

• Technical Training

• Advanced Process Control Boiler

& Powerhouse Applications**

• Drive Systems

• Motion Systems

• Fieldbus implementation (FF, As-

I, Profibus, etc.)**

Company Capabilities

• Food and Beverage

• Oil and Gas

• Specialty Chemicals

• Pulp and Paper

• Power Generation

• Mobile Power Units

• Plastics

• Nuclear (Non Reactor)

• Metals

Industries Served

DCS Platforms

• Emerson Delta V

• Foxboro

• ABB

• Bailey

• Honeywell

PLC/PAC Platforms

• Rockwell Automation/Allen Bradley

• Siemens

• GE

HMI Platforms

• Rockwell Automation/Allen Bradley

• Wonderware

• Intellution

• Iconics

Platform Expertise

Completed Projects Using DCS

Systems in the last 5 years

• Wort Cooling Process

• 8 month project

• $2.3M project

• Bailey Net90 Conversion

Project Details

Project Scope

• Complete Project Execution

• P&ID’s

• Procurement

• Project Management

• Panel Design and Fabrication

• Delta V Configuration

• Construction Management

• Commissioning

• S88 Methodology Used

Completed Project 1 – Major

Brewery

• Nuclear Waste Treatment

• 14 month project

• $2.3M project in design and

configuration, plus $1.2M in

panel fabrication

• ABB AC-460 Series Controllers

Project Details

Project Scope

• DCS Configuration

• Graphics Development

• Process Simulation

• Operator Training

• Commissioning

• FAT Testing and Simulation

(Cape Software)

• Commissioning and Startup

• ASME NQA-1-2000 Quality

Compliant Project for software

and simulation

• Panel fabrication and testing

per NQA-1-2000

Completed Project 2 – Nuclear

Waste Treatment

• Kiln #1 and common equipment

for the Kilns in the caustic area

(Foxboro to DeltaV conversion)

• 6 month project

• $350k project

• 260 DST’s and 175 CM’s

• 4 DeltaV controllers

Project Details

Project Scope

• Power drawings,

communication drawings, and

individual card drawings (275

total drawings created or

modified)

• DCS configuration

• Simulation and testing

• Commissioning

Completed Project 3 – Kiln and

Caustic areas in a Paper Mill

• Complete Greenfield Plant –

Basic Process

• 2.5 Year project

• $8M project

• 63 Controllers

• 15,000 I/O

Project Details

Project Scope

• DCS Configuration

• Commissioning

• Simulation and Testing

Completed Project 4 – Major

Brewery Greenfield Site

•Blend/Finish Operations

• 20 month project

• $3M project

• 12 Controllers

Project Details

Project Scope

• Functional Description

Development

• Process Control Design

• Delta V Configuration

• PLC5 to Delta V Conversion

• Process Simulation and Testing

• Commissioning

• S88 Methodology Used

Completed Project 5 – Major

Brewery

• New Product Line into existing

plant

• 9 month project to first

production runs, 18 months total

• 16 man years worth of effort in

9 months, 21.5 man years for the

total project

• 1100 drawings completed in 6

weeks

• 64 People contributed to the

project from LSI and

subcontractors, including all 5

LSI offices

• Supported the plant 24X7

Project Details

Project Scope

• Design (P&ID, Electrical, and

Controls)

• Procurement

• Installation/Construction

management

• DCS Configuration

• Simulation and Testing

• Commissioning

Completed Project 6 – New Product

Line/Process into Major Brewery

• Project was originally Planned for 2006 major overhaul, but rescheduled for 2009/2010 overhaul of the plant

• DCS Conversion from Honeywell to DeltaV

• Safety PLC conversion from Honeywell/TI to redundant Controllogix SIL 2 system

• 1730 DST’s and 400 PLC I/O for the entire project

• Designed conversion panels and interconnecting cabling system to allow for complete plant conversion in 20 man-days

• Managed construction 24/7 throughout the overhaul and through interlock verification

• Designed plant simulation system for operator training and validation (Mynah MimiC)

• Assisted plant with class based module structure, implementing ASM (Abnormal Situation Management) graphics, and alarm

management

• Integrated Hart (SMART) instrumentation into AMS

• Commissioned all FF instruments and Allen Bradley Intellicenters

• Integrated Ethernet/IP communications between safety PLC system and DCS

Project Details

Project Scope

• Design (Electrical, controls, all networks and field busses (FF, Devicenet)

• Logic Diagrams and Loop sheets

• Hardware Specification

• Installation and Construction Management

• Control Room Design (Wright Line products)

Completed Project 7 – DCS and Safety

Interlock System Conversion in a Major

MMA Facility

• DCS conversion from Provox to DeltaV

• Safety PLC system - SIL 2 Controllogix system

• 1200 DST’s and 200 PLC I/O for the entire project

• Designed marshalling system to allow for conversion using the existing cabinets and infrastructure

• Batching system – developed the S88 model and recipe structure to allow operations management to create and adjust

batches

• Designed and integrated first FF segments for the plant site

Project Details

Project Scope

• Design (Electrical, controls, all networks and field busses (FF, Devicenet)

• Logic and Loop sheets

• Hardware Specification

• Installation and Construction Management

• Control Room Design (Wright Line)

Completed Project 8 – DCS and Safety

Interlock System Conversion in a Major

Acrylic Sheet Facility

• PolyMeg for Acrylics

• Hydrogen Reformer

• 2 stage Steam Reforming

• Fluidized Bed Reactors

• Recovery Boilers

• Brewing, Fermenting, and Aging

processes

• Numerous other batch and

continuous processes

Other Miscellaneous Projects

Completed