HARTFORD - Super Tornado Series

SHE HONG INDUSTRIAL CO., LTD.NO.6, 6th Rd., Industrial Park, Taichung, Taiwan, R.O.C.Tel : +886-4-2359-2747 Fax: +886-4-2358-1793 | +886-4-2350-3443After sales direct line: +886-4-2350-3443 | +886-4-2359-1921www.machiningcenter.com

EU TECHNICAL CENTERPrague, Czech Republic

DISTRIBUTION CENTERLe Havre, France Istanbul, Turkey Bangkok, Thailand Caxias Do Sul, Brazil Buenos Aires, Argentina

SALES & SERVICE CENTERKorea-Seoul, Busan, DaeguChina-Tianjin, Shanghai, Foshan, Huangyan, ShenyangTaiwan-Taipei, Taoyuan, Hsinshu, Kaohsiung

HEAVY CUTTING MACHINING CENTER

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High rigidity 19% increased.

The spindle firmly assembled in the headstock with

56% higher contact surface.

41% reduced of spindle center to column supporting.

labyrinth design spindle with air curtain, assuring the

non-stop machining capability.

The distance between operator and table is

reduced by 159mm.

Five models and two different columns to cater

the customer’s requirement.

HCMC1370/1682/2082 available container loading.

Footprint is 29% less than tradition machine.

Hartford has sold over 44,000 machines globally,

resulting in over 36,000 satisfied customers and a

wealth of feedback that has added to our arsenal

of experience and fine craftsmanship. In accordance

with our insistence on providing only the highest

quality machining centers, every possible resource

is utilized to constantly upgrade our technological

levels in manufacturing and other applications.

All New TORNADO is the latest vertical machining center with unmatched value. X axis traveling extended from 1300mm to 2100mm while Y axis traveling from 700mm to 1020mm. The outstanding table load can reach 3000kg. Highest damping guideway design and superb rigid structure provides

25% higher rapid traverse which reduces the non-cutting time. The Hartford All New TORNADO is specially designed for all users who required efficient chip evacuating rate with special meticulous splash guard design and extra angular guarding design. We believed All New TORNADO can significantly boost your overall machining efficiency!

HARTFORD SUPER TORNADO

THE MOST VALUE-ADDED PRODUCT IN THE WORLD

PATENTED NO. PATENT DESCRIPTION

160723 Programmable coolant flushing device for machine tool

213692 A CNC machine tool with multi-tool setting and two-step warning device

213743 Heat dissipation mechanism for spindle servo driver on CNC machine too

221954 Self-setting high-speed, high-accuracy machining parameters for CNC machine tool

222994 Electric cabinet with folding door on CNC machine tool

M293113 Tool monitoring function for CNC machine tool

OPERAbILITy DESIgN Advanced design remove chip in machining process without interruption .

High efficient conveyor fulfill the demand of machining without operator in long period of time.

Unique designed for splash guard lower the distance between operator and working table to 159mm.

Non-interfere space for hanging machine reduce the time for making machine fixed and provide protection to operator.

MODEL W A B C

HCMC-1370 1400 159 925 857

HCMC-1682 1600 261 975 1081

HCMC-2082 2100 261 975 1081

HCMC-1692 1600 296 1000 1216

HCMC-1892 1800 296 1000 1216

HCMC-2110 2100 340 1000 1370

A

C

B

W

MODEL L W H

HCMC-1370 3815 3020 3130

HCMC-1682 40003495 3170

3395 (op) HCMC-2082 5000

HCMC-1692 40003891 3437

3637 (op) HCMC-1892 4500

HCMC-2110 5100 4200 3437

COMPACT fOOTPRINT Reduced footprint by 29% which saves floor space occupied by the machine.

The compact design still maintains high capacity of 440L water tank.

H

W L

bUNDANT MACHINE MODELS

MODEL X Y Z

HCMC-1370 1300 700 660

HCMC-1682 1600820 660

820 (op) HCMC-2082 2060

HCMC-1692 1600920 820

HCMC-1892 1800

HCMC-2110 2100 1020 820

The customer can choose the best model according to the size of the workpiece out from ten different models.

Z

Y

X

01 | HARTFORD SUPER TORNADO 02 | HARTFORD SUPER TORNADO WWW.HARTFORD.COM.TW | 03

A GIANT FORWARD IN CAPACITY & RIGIDITY

Available to various materials. Outstanding labyrinth design of Spindle combine with high pressure coolant, achieve various application in machining type and materials.

ExCELLENT CUTTINg CAPACITy The spindle firmly assembled in the headstock with 56% higher contact surface.

One way screw on spindle upgrade one level, and the load of effective tension increase 45%.

Coolant around spindle system will raise the speed of chip remove. Powerful spindle torque bring effect into full play.

UNMATCHED RIgIDITy Symmetric-designed spindle will be non-vibration and high rigidity. It can also transmission cutting force to base, and make slant minimum.

AbUNDANT SELECTION MODELS Hartford provides total five different models and two different columns to fulfill customers’ requirement which based on the size of the workpiece.

Two selections of high rigidity column available.

1

ASSURINg THE PRECISION Spindle oil cooler with wrap-around type coolant circuit and the design of minimum pipe will take heat from bearing up to 1700Kcal/hr.

3 65

36

5

4

1

2

ASSURINg THE PRECISION The distance from center of spindle to column lower 41%, and raise the vibration-control capability effectively. After above-mentioned process, Hartford make machining without vibration possible and raise the quality of machined surface.

2

Reduce 41%

ASSURINg THE PRECISION New-designed splash guard will separate waste heat form structure, and powerful four ball screw ensure chip away from working area.

4

All New TORNADO with professional hand scraping techniques, reduce vibration efficiently by heavy cutting and intermittent cutting, and make the life of tools longer.

Tailored for #50 spindle, 3-axis full travel support, and high rigidity structure. The rigidity will be 19% higher than old model.

Big inclination splash guard and ball screw for chip high rate of chip removal will provide great help to machining without operator.

24/32/40 PCs tools which can fit various demand of machining.

Flattening transmission design not only reduce the problem of spatial plan with machine body but also continuous running. It will not intermittence running to effect the chain of tension relaxation. Preprocess chain position mechanism can be ensuring the tool pot position precision.

Rib design for tool pot, it will reduce 80% dust which influence accuracy of tools and spindle.

04 | HARTFORD SUPER TORNADO 05 | HARTFORD SUPER TORNADO WWW.HARTFORD.COM.TW | 06

MACHINE DIMENSIONS

HCMC-1370/1682/2082 (standard Z axis) can be in a 40”HQ which reduce the cost of transportation.

HCMC1370/1682/2082 (optional Z axis) / 1692/1892/ 2110 can be in a 20”FR.

TRANSPORTATION COST SAVINg

MODEL HCMC-1370 HCMC-1682 HCMC-2082 HCMC-1692 HCMC-1892 HCMC-2110

A 3815 4000 5000 4000 4500 5000

B:Z axis st. 3130 3167 3450 3450

B:Z axis op. 3330 3391 3615 3615

C 3020 3257 3653 3930

D 725 820 820 820

E: Chip conveyor 4132 4437 4437 4545

E

A

B

C

A

B

C

E

D

D

E

A

B

C

A

B

C

E

D

D

E

A

B

C

A

B

C

E

D

D

E

A

B

C

A

B

C

E

D

D

HCMC-1370 HCMC-1682/2082/1692/1892/2110

CUTTINg CAPACITy ExAMPLEDESCRIPTION FACEMILL ENDMILL DRILL TAPPING

Tool Diameter 125 63 76 30

Feedrate 1100mm/min 1500mm/min 42mm/min 350mm/min

Depth 4mm 10mm 50mm 30mm

Cutting volume 440cc/min

Model: HCMC1370

Spindle: 6,000 RPM Gear head,15KW

Material: S45C mild carbon steel

CUTTING CAPACITY

Lamp of caR

Material: S45C

Condition: Gear 6,000RPM

Processing time: 1849M 58S

Feature: With CAD/CAM, 3D mold machining.

connectoR component

Material: Aluminum Alloy (6061)

Condition: Pulley 8,000RPM

Processing time: 23M36S

Feature: 1. Process with 4 axis 2. Large Diameter Tapping

connectoR BLock

Material: Stainless Steel

Condition: Gear 6,000RPM

Processing time: 42M28S

Feature: 1. Large Diameter Deep Hole Drilling 2. Large Diameter Tapping

07 | HARTFORD SUPER TORNADO WWW.HARTFORD.COM.TW | 08

fANUC

48.6

30

12

00

10

371

20

29.2

50 30 min

Cont.4039.4

kgf-m

2500

43.2

12

1482

7.4

14.613.1

1112

1816.2

99.7

2000

7.39.1

35003000

5.87.2

4.96

4.25.2

3.7

4000

4.5

30 min

Cont.

Spindle speed(rpm)

2018.5

1513.875

11.2510

1.83.2

4500

42.7

5000

3.32.2

5500

2.7

60000

2.3

kw

1500 3000

15

11

Output (kw)Torque (kgf-m)

52.63 12

4000

38.6

12.989.52

19.47

14.28

Spindle speed(rpm)

2

0

OUTPUTTORQUE

30 mincont.

750 2250

1

2

1480

5.534.08 3.29

2.43

1

1540

21.6

14.79

988

834

17.5

0

0

278

10

20

30

Spindle speed(rpm)

4000

7.3

1125 2000

139

2.674.34.87

33753000

5.36 3.28

18.216

0

1110

13.5

60

5052.5 Cont.

7064.8 30 min

kgf-m

30 min

Cont.

kw

2018.5

OUTPUT

TORQUE

30 min

cont.

Output (kw)Torque (kgf-m)

52.63

38.6 15

0 1500 4500

1112.2

8.9

6000

148010004.085.33

9.55

12.96

Spindle speed(rpm)

2

2

9.747.14

1.441.98

12

1

1

MITSUbISHI CUTTING CAPACITY

#50, Gear type 4000rpm, FANUC α 12

FANUC α 15 SPINDLE MOTOR (GEAR)

#50, Gear type 6000rpm, FANUC α 12 #50, Gear type 4000rpm, fanUc α 12

#50, Gear type 4000rpm, fanUc α 15 SpInDLe motoR (GeaR)



#50, Gear type 6000rpm, fanUc α 12

#50, Gear type 4000rpm, mItSUBISHISJ-V15-01Zt*8000Rpm*15kW (700 Series)

#50, Gear type 4000rpm, mItSUBISH SJ-18.5-01Zm SpInDLe motoR (GeaR) SJ-18.5-01Zt

#50, Gear type 6000rpm, mItSUBISHI SJ-18.5-01Zm SpInDLe motoR (GeaR) SJ-18.5-01Zt

#50, Gear type 6000rpm, mItSUBISHISJ-V15-01Zt*8000Rpm*15kW (700 Series)




WWW.HARTFORD.COM.TW | 1009 | HARTFORD SUPER TORNADO

MACHINE AlArmOnce the machine finishes jobs or an alarm occurs, massages can be delivered to an operator, factory managers, company owner, or a hartford service center via a mobile phone's Short Message Service.

HARTNETROMOTE SHOP fLOOR MONITORINg SySTEM

Day & Month Utilization

PLC Signal Diagnosis

Reports

CNC Program Management

VIA HARTNET, YOU mAY Monitoring all machines' status.

Storage, or upload/ download programs from distance.

Check machines' parameter setting.

Analysis all machines' working efficiency.

fACILITIES reqUired

SeRVeR compUteROperation System:

Window 7 32bit (Window 7 64bit is not compatible)

Frame Work 3.5 (Supplied by Microsoft)

MYSQL Data Base

Mitsubishi API

HartNet (Hartford Software)

RemaRk Machine Network Connection require to setup by end user.

Each machine controller must have an exclusive IP address.

The Server Computer must have an exclusive IP address.

HARTNET SOftwAre PAckAge

ALLOWS YOU TO MONITOR YOUR MACHINES'S REAL TIME STATUS VIA INTERNET

office pc

HARTROLWE gUARANTEE HARTfORD'S HARTROL fUNCTIONS OffER yOU 10 TIMES THE WORKINg EffICIENCy Of OTHER bRANDS

Hartrol is the software developed by Hartford RD team to increase efficiency and production capacity for user. It include Program editing, Workingpiece calibration, Tool setting, Parameter packages, Automatic measurement, Maintenance…etc

Hartford RD team create HARTFORD APP STORE, and you can get information of Hartrol from here any time. Please check our website: WWW.macHInInGcenteR.com

HARTROL APPlicAtiOn

notebook pc

HighP erformanceFive-facemachining macro

S pindleThermoCompensation

Converter-added ToolChange

A dvancedL oadDetection

ThreadMillingMacro

S lantP laneS election

SmartRotaionCommand

ShortMessageSender

Universalangular-Head scale-C alculation

CharacterEngravingMacro

BoringBarCompensation

A dvancedC ollisionDetection

MachiningTimeManagement

G raphicUserInterface

Automaticangular-HeadChange

HaRtfoRD app StoRe

ServoOverL oadDetection


COMMITMENT TO QUALITYJIS 6338, VDI 3441 ARE OUR STANDARDS

gUARANTEED PERfORMANCE THROUgH RIgOROUS QUALITy INSPECTIONS 100% inspection by coordinated measuring machine. Critical components: machine head/spindle/ATC unit.

100% inspection before entering assembly line - all components.

100% laser inspection before shipment.

100% ball bar inspection before shipment.

QUADRANT PROTRUSION CORRECTION 3d cOOrdinAte meASUrement teSting

Precision measurement to assure component accuracy and machine quality.

circUlAr AccUrAcY iS inSPected witH A HigH-PreciSiOn BAll BAr teSter.

Ball bar testing - identification of accuracy, servo and geometric errors statis tically and dynamically.

HigH-tecH lASer mAnAgement SYStem fOr PreciSiOn inSPectiOn

Precision measurement to assure component accuracy. Laser tested for surface accuracy before shipment. It can measure all the standard geometric properties of a machine (linear positioning accuracy, pitch error, etc.).

Eliminate vibration on rotating parts to improve spindle rotational accuracy.

The machine is built ensuring perfection - not only at the end of pre-shipment QC inspection, but also all the way through production. We place a strong emphasis on every detail of every step. Only qualified components or parts can be employed in the production line.

Rigid quality control procedures by coordinated measuring machines during production,

high-tech laser measurement systems and many other sophisti cated inspection instruments are utilized again and again all the way through production to delivery.

It is absolute that Hartford does not spare any effort in assuring that the machine you are ordering has passed through the most critical and rigorous inspection through our constant interior auditing process. The purpose of this unprecedented care and effort is to deliver to you a quality, drawback – free VMC - the best in the world.

QUADRANT PROTRUSION CORRECTION SPindle BAlAnce teSting


SPECIFICATIONHCMC-13 HCMC-1370 HCMC-1682 HCMC-2082 HCMC-1692 HCMC-1892 HCMC-2110

TABLE

Working Suface mm 1450x800 1450x700 1750x820 2150x820 1750x920 1950x920 2250x1050

T-Slot(Size×Number×Pitch) 18x5x130 18x5x130 18x5x150 18x5x150 20x7x125 20x7x125 20x7x150

Max Table Load kg 1600 1500 2200 2600 2500 3000 3000

TRAVEL

Longitudinal Travel(X-Axis) mm 1300 1300 1600 2060 1600 1800 2100

Gross Travel(Y-Axis) mm 800 700 820 820 920 920 1020

Vertical Travel(Z-Axis) mm 660 660 660 820(Op)

660 820(Op) 820 820 820

Distance From Spindle End To Table Center mm 120~780

320~980120~780 150~810

200~1020150~810

200~1020 200~1020 200~1020 200~1020

Distance From Spindle Center To Column mm 870 745 865 865 965 965 1080

SPINDLE

Spindle Nose Taper #50

Spindle Speed (Gearshift) rpm 4000/6000 (Gear)

4000/6000/8000 (Gear)

FEED

Cutting Feedrate M/min 10 7

Rapid Traverse (X, Y, Z Axes) M/min 16 20/20/20 18/18/18 15/15/15

ATC

Tool Storage Capacity pcs 24/32/40

Max. Tool Weight kg 20

Max. Tool Size (Diameter X Length) mm D125x300L D125x350L

Tool Shank BT-50/CAT50/DIN69871

Pull Stud Bolt P50T-1/CAT50/DIN69872

MOTOR

Spindle Drive Motor (Fanuc) KW (cont./30min.) 15/18.5 11/15

15/18.5(Op)

X, Y, Z Axis Drive Motor (Fanuc) KW 4/4/4 4/4/4 4/4/4 4/4/4 4/4/4 7/4/4 7/4/4

OTHER

Required Air Pressure kg/cm2 6.5

Electric Power Consumption KVA 40 30 30 30 30 35 35

Machine Weight kg 12500 9000 11100 11700 12500 13100 16000

Floor Space (Full Guarding) mm 3800x4535 3815x3020 4000x3257 5000x3257 4000x3653 4500x3653 5000x3930

ACCESSORIESDESCRIPTION STANDARD OPTIONAL

Coolant through spindle 20 bar without water cart —

Coolant through spindle 20 bar with water car —

Coolant through spindle 25 bar with water carte —

Coolant through spindle preparation only —

Mist coolant system —

Oil mist collector system —

Fluorescent lamp —

Nc rotary table —

Dnc software —

90 Angle head (tool type) —

Closed loop linear scale positioning system —

Link type chip conveyor —

Portable chip bucket —

Auto tool length measurement —

Auto tool length and diameter measurement —

Auto work piece measurement —

Coolant flushing device —

Water gun —

Air gun —

#50 6000rpm gear spindle —

#50 8000rpm gear spindle —

#50 Disk type tool magazine —

DESCRIPTION STANDARD OPTIONAL

Full-enclosed splash guard —

Cooling system —

Spindle oil cooler —

Centralized automatic lubrication system —

Oil fluid separator —

Two side chip of the chassis (screw type) —

Coolant tank (with chip bucket) —

Fluorescent lamp —

Air blast through spindle —

Leveling bolts and blocks —

Remote manual pulse generator —

Convection heat exchanger in control —

Auto power off —

Operation finish lamp —

Rs-232 interface —

Operation manual & electric drawing equipment —

Tool package —

#50 4000Rpm gear spindle —

Suspension operator box —

Coolant jets around spindle —

WWW.HARTFORD.COM.TW | 1615 | HARTFORD SUPER TORNADO

Technology

HARTFORD - Super Tornado Series