14
LR Insurance, Inc. Material Certification or Qualification for Nuclear ASME Application René Uebel LR Insurance, Inc. UK Milan, 09. June 2011

Material Certification or Qualification for Nuclear ASME Application

Embed Size (px)

DESCRIPTION

The requirements for supplying/purchasing material for Code stamped pressure vessels within the nuclear industry are not always apparent.This paper explains how the types of materials may be furnished by different entities with simple diagrams, rather than complex paragraphs.

Citation preview

Page 1: Material Certification or Qualification for Nuclear ASME Application

LR Insurance, Inc.

Material Certification or Qualification for Nuclear ASME Application

René UebelLR Insurance, Inc. UK

Milan, 09. June 2011

Page 2: Material Certification or Qualification for Nuclear ASME Application

LR Insurance, Inc.

Introduction

The requirements for supplying/purchasing material for Code stamped pressure

vessels within the nuclear industry are not always apparent.

This paper explains how the types of materials may be furnished by different entities with

simple diagrams, rather than complex paragraphs.

Page 3: Material Certification or Qualification for Nuclear ASME Application

LR Insurance, Inc.

Entities involved in the material supply chain

• ASME, American Society of Mechanical Engineers

• AIA, Authorized Inspection Agency

• Certificate Holder

• Material Organization (Metallic), Accredited or Qualified

• Approved supplier

• Supplier

Page 4: Material Certification or Qualification for Nuclear ASME Application

LR Insurance, Inc.

Types of material in the supply chain

• Material

• Source Material

- Qualified Source Material

- Unqualified Source Material

Page 5: Material Certification or Qualification for Nuclear ASME Application

LR Insurance, Inc.

ASME Nuclear Material Supply Chain

utilization

utilisation

conversion

Unqualified Source Material (USM)

Are metallic products used in a qualification process based on test and examination to the requirements of the

material specification

Material

Metallic materials manufactured to a material specification permitted in

Section III and that are manufactured, identified, and certified in accordance with the requirements of Section III

Qualified Source Material (QSM)

Are metallic products used in a product form conversion process in the

manufacture of material

Page 6: Material Certification or Qualification for Nuclear ASME Application

LR Insurance, Inc.

Certification, qualification or approval of organizations that supply types of material ASME

NTCH, constructing items

Approved Supplier of Source Material (ASSM)

CMO QMO NTCH(MO)

QualifiationA

ppro

val

App

rova

l

Qualification

App

rova

l

App

rova

l

Qualification

Cer

tific

atio

n

Cer

tific

atio

n

Cer

tific

atio

n

Page 7: Material Certification or Qualification for Nuclear ASME Application

LR Insurance, Inc.

Conversion of Qualified Source Material to Material by different entities

NTCH, constructing items

Approved Supplier of Source Material (ASSM)

CMO QMO NTCH(MO)

Mat

eria

l Sup

ply

Mat

eria

l Sup

ply

Mat

eria

l Sup

ply

Q

SM

Sup

ply

Q

SM

Sup

ply

Q

SM

Sup

ply

Q

SM

Sup

ply

CMTRCMTR CMTR

Page 8: Material Certification or Qualification for Nuclear ASME Application

LR Insurance, Inc.

Utilization of Unqualified Source Material to Material by different entities

NTCH, constructing items

Supplier of Unqualified Source Material (USM)

CMO QMO NTCH(MO)

Mat

eria

l Sup

ply

Mat

eria

l Sup

ply

Mat

eria

l Sup

ply

US

M S

uppl

y

US

M S

uppl

y

U

SM

Sup

ply

US

M S

uppl

y

CMTR CMTRCMTR

Page 9: Material Certification or Qualification for Nuclear ASME Application

LR Insurance, Inc.

Conditions for entities supplying material or source material

Entity Assessment AuditsCosts for a three year period in $

NTCH(MO)MO scope will be assessed during

ASME surveyQA Program portion shall be audited by

the AIA each year40,000 to 90,000 plus

costs of AIA

CMOThe QS Program wil be evaluated

by ASMEASME conducts annually unannounced

audits60,000 to 100,000

QMOThe QS Program wil be evaluated

by an NTCH(MO) or CMO

NTCH(MO) or CMO shall supplement triennial audits covering all the elements

of the QS Program with annual auditsBy mutual agreement

ASSM

MO or NTCH verifies by - auditing the supplier’s QS of consistency with NCA-3800 or - according to their QS Program

Source evaluation and selection, evaluation of objective evidence of quality, audit, and examination of items and services upon delivery

By mutual agreement

Page 10: Material Certification or Qualification for Nuclear ASME Application

LR Insurance, Inc.

Where the various entities can be found and examples to this

The current Nuclear Type Certificate Holders and Certified Material Organizations can be

found on the ASME websites:

• Certificate Holders Search: https://caconnect.asme.org/CertificateHolderSearch.aspx

• List of Certified Companies: http://reports.asme.org/reports/Nuclear/NuclearCertificatesList01.rpt

The following slides show examples of an: • NPT-Certificate where scope as a Material Organization is included,

• Quality System Certificate (QSC)

Page 11: Material Certification or Qualification for Nuclear ASME Application

LR Insurance, Inc.

Where the various entities can be found and examples to this

Alfa Laval Lund AB

Rudeboksvagen 1

SE-226 55 Lund   SWEDEN

N-2966 ISSUED , 2/16/99 EXPIRES 6/4/11

LR Insurance, Inc

Class 1, 2, & 3 fabrication with design responsibility for appurtenances, Class 1, 2 & 3 supports

(limited to the 1998 edition, 1998 addenda and earlier editions and addenda of the Code)

and as a material organization supplying ferrous & nonferrous material at the above location

with additional cutting and forming at Masvagen 42, SE-227 33, Lund, Sweden

Page 12: Material Certification or Qualification for Nuclear ASME Application

LR Insurance, Inc.

Where the various entities can be found and examples to this

A Quality System Certificate example where you can see in the scope

- Material Organization supplying Material

- Qualification of non-accredited (new terminology is noncertified) Material Organizations

- Approval and control of suppliers

Utilization of Unqualified Source Material is not in the scope

Page 13: Material Certification or Qualification for Nuclear ASME Application

LR Insurance, Inc.

You have learned the conditions for entities to furnish types of

material.

Depending on the types of material it can be delivered only by

an accordingly certified, qualified or approved supplier.

Even unqualified source material can be utilized by the

purchasers under the provision it is in their certified or

qualified scope of activities.

Conclusion

Page 14: Material Certification or Qualification for Nuclear ASME Application

LR Insurance, Inc.

For more information, please contact:

René UebelDeputy Technical Manager

LR Insurance, Inc.

71 Fenchurch Street

London, EC3M 4BS, UK

T +49(0)172 941 8407

E [email protected]

W www.lr-insurance.com

Services are provided by members of the Lloyd‘s Register Group

For further information visit www.lr.org