1. 1. Pineapple Processing Line The best solution for Pineapple Industry 1 www.Muninmax.co.th
2. 2. 2 Munimax s technology to meet the demands of todays pineapple processing requirements. Our total commitment had led to the development of innovative equipment to improve overall operating efficiently, minimize downtime for maintenance, and most important, reduce capital investments. www.Muninmax.co.th
3. 3. 3 With more than 25 years of experience, fully understand the development of Pineapple Industry, we can supply complete pineapple processing lines on turnkey basis for the production of natural or concentrated puree as well as single machines to meet specific requirements www.Muninmax.co.th
4. 4. 4 1 2 3 4 5 1. Dumper 2. Raw Material Inspection Conveyor 3. Washing Conveyor 4. Inspection Conveyor 5. Ginaca After washing and sorting, the pineapple arrives at the Ginaca, machine where it is mechanically broken down into three components: cylindrical flesh (the cylinder are then sliced as typically done for canned fruit), peel and juice material. This consists of the pineapple core, and the flesh obtained from between the skin and the cylinder. State-of-the art equipment... www.Muninmax.co.th
5. 5. 5 get high yield recovery www.Muninmax.co.th The pineapple cylindrical flesh comes to the slicing machine and segmentor to finish the preparation processing line. 2 1 3 1. Product after peeling from Ginaca 2. Slicing machine 3. Segmentoir
6. 6. 6 State-of-the art equipment... 1. Canning Processing Line at Central Interfood factory 2. Hammer Mill 3. Low Pressure Extractor Sketch of Low Pressure Extractor www.Muninmax.co.th 1 2 3
7. 7. 7 get high yield recovery www.Muninmax.co.th The pineapple will come to the canning line for slicing, cutting into cube, filling syrup, sterilization with Cooker and Cooler and then labeling for final product. The fruit is juiced by traditional screw presses which generate a high proportion of solids in the juice. The extractors are used in a 2 or 3 stage arrangement. 1. Horizontal High Pressure Extractor 2. Inside Horizontal High Pressure Extractor Sketch of Horizontal High Pressure Extractor
8. 8. 8 Mixing Tanks Mixing Tanks Mixing Tanks
9. 9. 9 Tanks and more A fully equipped and independently managed technical department with in-house design and drawing capacity, allows us to present a unique range of services to clients: Planning and optimizing vessel and building layout Walkway, staircase and platform design and manufacture Product and cooling piping design and installation Turnkey project management
10. 10. 10 State-of-the art equipment... Evaporator The juice produced in this way is evaporated to the desired concentration in multi-effects evaporator. Our company is professional in the manufacturing and exporting a wide range of Falling Film Evaporator, the best kind of Evaporator, which we recommend. The liquid feed enters at top, get distributed uniformly in tube bundle by a distributor. The feed flows downwards along the tube walls as a film. It receives the heat from the heating media on the shell side. Vapor is formed and the concentrate flows downward along with the vapor. Separate the vapor vs. liquid and the concentrated liquid is collected at the bottom or transferred to the next stage. The falling film evaporator can be single effect or multiple effects depending on your requirement for steam economy Machines operations, including start-up and shut-down, are controlled by PC/PLC system. www.Muninmax.co.th
11. 11. 11 get high yield recovery Sterilization UHT (Ultra High Temperature) process can extend the shelf life of the product from a few days up to several months with minimum quality loss. The UHT plants also allow for the thermal and aseptic treatment of products with portions or fibers and particulate. Product is heated up to high temperature for a short period of time to kill micro-organisms that are present in all product. The energy recovery achieved by the heat regeneration leading to reduce energy consumption. Feature - Energy and water consumption saving. - Corrugated tubes to promote efficient heat transfer and reduce thermal stresses. - PLC control automatic system. - Sanitary construction. - Low operation cost. www.Muninmax.co.th
12. 12. 12 www.Muninmax.co.th State-of-the art equipment... Aseptic Filler Machine is designed to provide the highest possible level of sterility and productivity for filling bulk aseptic bag in box or bag in drum containers. Most aseptic packing of this kind have been applied to bulk packing for high and low acid food products, including tomato paste, fruit juice purees, fruit juice concentrates, dairy products and other such products. Before the filler is used, it is automatically sterilized. The system is fully automatic, consisting of hydraulic actuation, a sterilization phase, filling head with clamping device, filling vale, aseptic chamber and control panel. The automatic cycle of opening, filling and closing; begins once the bag has been manually inserted into the filling head. During the filling cycle, the temperature can be controlled at critical point. Features Machine frame is made of Galvanized Filling head is made of AISI 316/AISI 304 Stainless steel The parts in contact with product are made of AISI 316 stainless steel. Heads for bag with 1 fitment (2 spout feasible under request) with Plug Style and Cap Style Steam sterilization system Circular head chamber which is fully-viewable (twin head) Integrated processing cycle safety system at critical point such as control temperature, steam pressure and self - diagnosis with on screen alarms. Mass Flow-Meter for measuring the volumetric capacity. PLC control automatic system. Applicable bag size 20L, 200l, 1000L
13. 13. 13 Pineapple Washing Sorting Peeling Cylindrical Flesh Juice Material Damaged Pineapple Peel Trimming Slicing Segmentation Packing in can Syrup Filling Seaming Sterilization Extraction Preheating Deaeration Single Strength Juice Filling Evaporation Sterilization get high yield recovery PRODUCTION FLOW DIAGRAM Concentrate Sterilization Storage Filling www.Muninmax.co.th
14. 14. 14 Muninmax Co., Ltd 107/1 M5 T. Wangpong, A. Pranburi, Prachuapkhirikhan, Thailand 77120 Tel: +66 32 65 1939 Fax: +66 32 54 2208 Email: candy@muninmax.co.th www.Muninmax.co.th ONLY IF YOU SUCCEED, WE CAN BE SUCCESSFUL. www.Muninmax.co.th