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Coupled dynamic analysis FPSO / moorings / risers Marcelo Caire, DSc Rafael Schiller, DSc 03 December - 2012

SUC Brasil 2012 : Coupled Dynamic Analysis FPSO / Mooring / Risers

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Coupled dynamic analysis

FPSO / moorings / risers

Marcelo Caire, DSc

Rafael Schiller, DSc

03 – December - 2012

Outline

i. Introduction

ii. Coupled vs. De-coupled analysis

iii. Case study

iv. Results

v. Summary and conclusions

Introduction

Background Flexible risers operating for more than 20 years Is it safe to continue operation or should they be replaced ?

Conservative assumptions made during the design phase may overestimate the

accumulated damage at the end of the riser life

Improved numerical methods and analysis procedures may help reducing lifetime assessment uncertainties

Motivation/Objectives What`s the impact of a fully coupled global dynamic analysis in the fatigue assessment of flexible risers ?

Introduction DE-COUPLED SIMULATION

Vessel WF motions are calculated from RAOs

(Response amplitude operators), e.g. WAMIT

Representative offset (mean + LF) is usually

obtained from a freq. domain analysis (MIMOSA)

Offset and WF motions applied as boundary

conditions of a detailed riser FEM

COUPLED SIMULATION

Full interaction is taken into account and accurate

floater motions and dynamic loads in mooring lines

and risers are obtained simultaneously.

Wave frequency (WF) response due to 1st order wave

excitation

Low frequency (LF) response due to wave drift and viscous

drift DnV RP-F205

De-coupled x coupled approach

z

x

Z(t)

X(t)

Step 1: Step 2:

Vessel motion analysis Dynamic mooring and riser analysis

Large volume body Slender structures Main shortcomings of de-coupled approach:

i. Mean current loads on mooring lines and

risers are normally not accounted for

ii. The important damping effect from

moorings and risers on the LF motions has

to be included in a simplified way

iii.The dynamics of moorings and risers will

not influence the WF motions of the floater

Large volume body

Slender structures

Simultaneous analysis of vessel motions and mooring line and riser dynamics

Fully coupled approach (SIMO/RIFLEX analysis)

- Floater is considered as a one-node rigid element with 6 DOF

- Detailed model of the complete slender structure system (bar/beam elements)

- Master-slave approach for connecting mooring lines/risers to the floater

EXTCUWAWAWI qqqqqxxtq

cCCAmM

xxtqKxxfDxDxCxM

)2()1(

21

),,(

)()(),()(

),,()()()(

6 DOF equation for the rigid body motion model

12 DOF equation for the dynamic equilibrium of the FE slender structure

Dynamic equilibrium at every time instant

Case study definition

Spread-moored FPSO in typical Campos Basin environmental conditions (1250m) 20 mooring lines

15 risers

MOORING SYSTEM

• Two chain segments and one

polyester line;

• No bending stiffness;

• Mooring properties from

Wibner et al. (2003).

RISER SYSTEM

• 2.5’’ ID flexible pipe;

• Cross-section

properties from Witz

(1996);

Property Unit Value

Internal diameter mm 63,20

External diameter mm 111,5

Axial stiffness MN 128,00

Bending stiffness Nm2 1190,00

Torsional stiffness kNm2/rad 203,00

Mass in air Kg/m 30,43

FPSO

WAMIT

FINITE ELEMENT MODEL

Moorings and risers are

modelled as bar elements

•161 elements/mooring

2520m

•289 elements/riser;

1900m

7555 bar elements in total

Risers connected to port side

Environmental loading and cases definition

Typical sea states from Campos Basin;

1250m water depth;

Waves and currents: 10y return period;

Direction Hs (m) Tp (s) γ

S 6,1 14,00 1,57

SW 6,9 14,62 1,61

W 4,0 8,14 2,10

Direction Speed (m/s) S 1,58

SW 1,39

Case Wave Current 01 S SW 02 SW SW 03 W SW 04 S S 05 SW S 06 W S http://www.rederemo.org

Surface current

JONSWAP spectrum

Offset estimation for de-coupled analysis

1. Perform a coupled simulation for a 1h

period

2. Compute average offset of the floater

3. Perform a de-coupled simulation with the

average offset

Case x (m) y (m) Distance (m)

01 7,4 -3,7 8,27

02 7,5 0,35 7,50

03 8,0 3,5 8,73

04 3,2 18,6 18,87

05 3,4 22,0 22,26

06 3,9 24,8 25,10

Mean representative offset

Current dominates FPSO displacement

Sway (deriva)

Heave (afundamento)

CASE 06 – highest offset

Sway (deriva)

Free decay numerical roll response

- Moorings/risers increase vessel damping response

Coupled x de-coupled response Case 06 (6h simulations)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

2200

2400

2600

2800

3000

3200

3400

3600

3800

4000

4200CASE06 - 6h

ME

AN

to

p te

nsio

n [kN

]

Mooring line ID

Coupled

Decoupled

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

0

10

20

30

40

50

60

70

CASE06 - 6h

Std

. D

ev. -

To

p te

nsio

nMooring line ID

Coupled

Decoupled

Mooring line response

Correct inclusion of LF motions in the coupled approach

↓ ↑ Higher std. dev. for all mooring lines

Mean top tension is not significantly different for both cases

3-5 %

↑ Higher deviation in the coupled approach due to LF motions

Coupled approach leads to floating unit heading deviation (dependent on environmental conditions combination)

↓ Different mean top tensions

Bow-starboard Stern-starboard

CASE 06 – head change to starboard (BE) side

Peak value ~ 12 s

Peak value ~ 300 s

The mooring line top tension is highly dependent on LF floating unit motions

De-coupled Coupled

Riser system response

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

325

330

335

340

345

350

355

360

365

370CASE 06 - 6h

ME

AN

To

p te

nsio

n [kN

]

Riser ID

Coupled

Decoupled

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

0,6

0,8

1,0

1,2

1,4

1,6

1,8

2,0

2,2

2,4

2,6CASE 06 - 6h

Std

. D

ev. -

To

p te

nsio

n

Riser ID

Coupled

Decoupled

Floating unit motion (WF) may be reduced in the coupled simulation due to

increased damping of moorings and risers ↓

↑ Higher std. dev. for de-coupled simulation

Close correlation due to good estimation of the offset

Riser response is less dependent on the

Lf than the mooring lines

For the present case study configuration, WF dominates the riser top tension response...

...but, the coupled simulation leads to lower values of

standard deviation which may impact fatigue assessment

Wave energy spreading Wind wave and swell combined Directional spectrum

cos-2s spreading function

-180 -120 -60 0 60 120 180

0,0

0,4

0,8

1,2

1,6

2,0s = 50

20

15

5432

Spre

adin

g f

unction D

()

Directional angle [deg]

1

s=2 s=25

Wind-wave case study spreading definition

....

↓ spreading parameter ↑ energy preading

Vessel sensitivity response due to spreading

↑ higher spreading parameter ↑ higher standard deviation

(energy less spread)

Wave energy spreading effect on the mooring system

Higher sp parameters (wave energy more concentrated) leads to higher standard deviation

Wave energy spreading effect on the riser system

Less dependent than mooring lines

Main conclusions

The comparison between de-coupled x fully coupled simulations for a spread moored FPSO lead to the following conclusions:

The mooring and riser system increase the floating unit damping

Current acting on moorings/risers may lead to an asymetric response of the floating unit

The vessel heading is correctly taken into account in the coupled approach. There is no need for

a separate heading distribution calculation as would be the case for the de-coupled approach.

For the mooring lines, Higher standard deviations are observed for the coupled approach while the opposite occurs for the riser system, where the de-coupled simulations lead to higher values of standard deviation.

Mooring response is more affected by the spreading parameter variation when compared to the riser response

The coupled approach lower the level of analysis uncertainties with a more physically correct modelling when compared to de-coupled methodologies.

Thanks !!!

Any questions ?

Marcelo Caire

[email protected]

(21) 2025-1811