Dan Macey

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THERMON HAS A SOLUTION FOR ALL YOUR HEAT TRACING NEEDS

Thermon engineers and specialists located throughout the world ensure that all factors are considered. Thermon can provide detailed design engineering, project manage-ment with project drawings and documentation, commissioning and maintenance.

INITIAL PLANNING

MANUFACTURING

DESIGN / ENGINEERING

MAINTENANCE

PROJECT MANAGEMENT

COMMISSIONING

OPTIMIZED SYSTEMS PROVIDE LOWEST TOTAL COST OF OWNERSHIP

Solely focused on the heat tracing industry since 1954, Thermon’s experience will ensure that all factors are con-sidered. Thermon can include detailed design engineering and project management with project drawings, documen-tation, commissioning, site audits and maintenance.

We can help you make in-formed decisions about the heat tracing options available to you based on materials, installation, maintenance and operating costs.

THERMON OFFERS COMPLETE SOLUTIONS

Thermon can help you with all aspects of heat tracing for pipes, vessels, instrumentation and other process equipment. To-gether we can ensure that materials selection, circuit layout, installation and operating costs will all be consid-ered for your particular application.

From initial planning stages through instal-lation and final commissioning, Thermon provides a total systems approach precisely tailored to meet your heat tracing needs.

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OIL & GAS INDUSTRIES

EXPLORATION AND PRODUCTIONOIL SANDSGAS PROCESSINGHEAVY OILS AND SYNFUELSPETROCHEMICAL AND CHEMICALREFINING STORAGE TERMINALS

Thermon provides heat tracing solutions to the petroleum industry in the upstream, midstream and downstream components of oil and gas production, processing, storage, and distribution. The upstream sector requires elevated temperatures to move the crude oil and/or raw natural gas to the surface. The downstream sector requires winterization to the refining, petrochemical, and distribution of the products.

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COAL FIRED & “RESOURCE RECOVERY” PLANTSCOMBINED CYCLE COGENERATION

NUCLEAR POWER GENERATIONSOLAR THERMAL POWER

GEOTHERMAL POWER

ELECTRICAL POWER GENERATION Thermon is a world leader in providing heat trace solutions in the power generation industry. Heat tracing needs vary from providing winterization for steam and water lines, to maintaining fly-ash hoppers and “CEMS” sample lines above the flue gas dew point, to providing solutions for critical post accident applications in the nuclear industry. Equipment must operate reliably in order to produce energy and maintain control of the plant. Thermon expertise and experience is unparalleled.

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Thermon Electric Heat Tracing Cables

TubeTrace®

Heated Instrument Tubing

FlexiPanel® and HT ModuleSurface Heaters

Controls and Monitoring Electronic and Mechanical

TubeTrace®

Analytical/CEMS Bundles

Whatever the application - freeze protection, high temperature main-tenance or sensitive process analyzer lines - Thermon’s complete line of products provides superior heat tracing solutions.

THERMON HAS A SOLUTION FOR ALL YOUR ELECTRIC HEAT TRACING NEEDS

Process Lines • Complex Piping • Long Transfer Lines

Tank Heating • Vessel Heating • Tank Foundation Heating • Hopper Heating

Process Instrumentation • Flow, Level and Pressure Transmitters • “CEMS” Continuous Emissions Monitoring Systems • Process Analytical Sample Lines

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FlexiPanel®

Electric Tank Heating

Electric Heat TracingSelf-Regulating, Power-Limiting,

Constant Watt, Mineral Insulated Cables and Skin Effect Systems (Long Lines)

Terminator™ Power Connection,In-Line Splice, and

End Termination KitsThermal Insulation (Typical for all heat

traced systems)

TraceNet™ System andTraceView™ Communications

Controls and Monitoring

TubeTrace® Tubing BundlesCEMS Emissions Monitoring

TubeTrace® Heated Instrument

Tubing

Flow Transmitter

HT ModuleHopper Heating

ELECTRIC HEAT TRACING

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Steam applications range from freeze protection to maintaining tem-peratures close to that of the steam itself. “Thermonized” systems also provide predictable operation and maintenance that process plants demand.

SnapTrace® andHeat Transfer Compounds

HeetSheet®

Steam Tank Heating

SafeTrace®

Isolated Tracers

ThermoTube® Pre-Insulated Tubing

THERMON OFFERS A STEAM TRACING SOLUTION FOR EVERY APPLICATI0N

TubeTrace® Heated Instrument Tubing

• Process Lines, Utility Piping and Equipment

• Instruments and Analyzer Lines • Tank Heating

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MAINTAIN DIFFERENT TEMPERATURES WITH ONE STEAM PRESSURE

HeetSheet®

Steam Tank Heating

SafeTrace® Isolated Tracing for Low Temperatures

ThermoTube®

Steam Supply

ThermoTube®

Condensate Return Lines

“Thermonized” for High

Temperatures

TubeTrace® Heated Tubing for Level, Flow and

Pressure Instruments

ThermoTube®

Supply/Return Lines

Condensate Return Manifold

Steam Supply Manifold

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DESIGN TOOLSThermon has developed sophisticated, yet easy-to-use software packages that provide detailed design and per-formance information for electric and steam tracing. Users of CompuTrace® are able to input design data into the pro-gram and obtain detailed system and thermal performance information.

Heat tracing systems are not often a priority when energy reduction initiatives are be-ing considered. Howev-

er, when the total heat tracing load in a large

system is considered, savings can be sig-

nificant.

Energy Consumption with APC *

EHT System Power100%

Pow

er

Con

sum

ptio

n

0%

20%

Savings

Tp Process Maintain

Ta Minimum

Ambient Temperature

ENERGY CONSERVATION = LOWER OPERATING COSTS

VISITRACE 3DSorts - Views - Designs Manages - Delivers

DWG. NO.

SHEET

AREA

REV

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Customer Reference Drawings and Revision LevelRev.P&ID Number

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DESCRIPTIONREV.

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ISSUED FOR INFO. ONLY

DSGD.DRWN.

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APPR.REVD. DATE

Equipment AllowancePipe Flanged ScrewedDia. Valve Valve

PipeCheckButterflyPumpSupportValve Valve Flange

11

10

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4

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Item Quantity Catalog No. DescriptionBill Of Materials

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END TERMINATION KIT

POWER CONN. KIT

HEATER CABLE

(Meters)(In.) (Meters) (Meters) (Meters)(Meters)(Meters) (Meters)

Line Number

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E 358440N 281557

CL.EL. 100342

E 349920N 281408

CL.EL. 100730

POWER

HTP-1 1002

N 281303.7EL. 100730.3

E 349920.2

END TERM.

HTP-1 1002

N 282119.2EL. 100652.4

E 358261.8

STD. PIPE SUPPORT S1 SHOE NPS 24"SIZE 2SPEC J8

DIA 2LINE WC100-HN-3418.01

DIA 1

DIA 1

B999-2

WC100-HN-3418.01

HTP-1 1002 2.0 FG 2.0 5 -23 BSX 3-1 88 120 10.5 17.8 1260 2136 10.7 10.7 7.8 NH

CABLELENGTH

Electric Heat Tracing Design Data ChartMIN.

MAINT.TEMP.

CODETHK. SIZE

AMB.TEMP.

MIN.EXP.

TEMP.

MAX.

HEATER CABLETYPE

ELECTRICAL CLASSIFICATIONCURRENT

VOLTS OPER. OPER.

WATTAGE

COLD COLD

HEATLOSS

PIPEHTR.

CABLE AREAHI-LIMIT

SET POINTTEMP. I.D. NO.or IGN. TEMP.W/M

W/M(M)

W/MINSULATION (Inches)

°C °C °CCIRCUIT NUMBER HEATER NUMBERVISITRACE

1002

The Heat Tracing SpecialistsR

Thermon Heat Tracing Services ("Thermon") and Thermon assumes no liabilityto any other party for any representations contained in this drawing."

"This drawing is prepared solely for the use of the contractual customer of

SCALE

NONE

THERMON MANUFACTURING CO.

SAN MARCOS, TX 78667-0609P.O. BOX 609

DWG. DESCRIPTION ELECTRIC HEAT TRACING ISOMETRIC

PROJECT NUMBER

CUSTOMER PO.

BX543-0001

8675309

422

375

1505

6832

343

229

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Thermon’s engineering capabilities also include the VisiTrace 3D Design System. This system utilizes data extracted directly from the cus-tomer’s 3D model database, automating the heat tracing design form start to finish. This allows Thermon to reduce client engineering man-hours to design large projects and provide “as-built” drawings in much less time.

* APC: Ambient Proportional Control

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WORLDWIDE APPROVALSEvery product must undergo a multitude of perfor-mance tests including stability and long-term reliabil-ity. All products are further tested and certified by major approval agencies to verify compliance to international industry standards.

®

For the continued advancement of heat tracing technology, Thermon actively participates in professional organizations such as those listed below.

GLOBAL PRESENCEThermon engineers and specialists located throughout the world provide design, product selection, installation packages, training and supervision, and commissioning. These dedicated professionals take projects from conception through completion and review each project’s needs to make recommendations based on specific applications and code requirements.

Thermon is committed to measurable contributions in health, safety and envi-ronmental aspects of our products, services, and operations. To realize this, all Thermon operations and employees work together to protect our environment and the health and safety of our customers, employees, and neighbors around the world.

DNV LLoyds GGTN TIIS CQSTEx ABS

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For the Thermon office nearest you visit us at . . . www.thermon.com

Corporate Headquarters 100 Thermon Dr. PO Box 609 San Marcos, TX 78667-0609 U.S.A. Phone: 1 512-396-5801 • Facsimile: 1 512-396-3627

Form TEP0001-0914 © Thermon Manufacturing Co. Printed in U.S.A. Information subject to change.