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www.rubena.eu Andres Nunez Castellon Key Account Manager
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ORGANIORGANIZZATIONAL STRUCTURE OF CGSATIONAL STRUCTURE OF CGS
TYREDIVISION
Production
TECHNICAL RUBBERDIVISION
OTHERCOMPANIES
ProductionProduction
Czech Rep. - PragueCzech Rep. - ZlínCzech Rep. - OtrokoviceUSA, Iowa.- Charles City
Sales organisations
Sales office
Testing Centrum & Mould Production
Joint - venture
Germany - MunichUK - Kingś LynnCroatia – Poland – Czech Republic –Russia – USA –
Czech Rep. - Hradec KrálovéCzech Rep. - NáchodCzech Rep. - Velké PoříčíMexico - Silao
Bulgaria - Plovdiv
Czech Rep. - Praha
Czech Rep. - Zlín
Czech Rep. – Velké Poříčí
Slovenia – Ptuj
Sales officeGermany - Munich
SAVA GTI d.o.o.
SAVATECH d.o.o.
Slovenia – KranjRussia – Jaroslavl
Sales organisations
Germany - HanoverUK - Kingś LynnItaly - MilanSpain - MadridAustria - TraiskirchenFrance - DijonMexico - Mexico CityBrazil - VitoriaSwitzerland - Luzern
SBU SAS(Sealing & Antivibration
Solutions)
SBU VELO(Bicycle Tyres & Tubes)
SBU Special Products
SBU Compounds
INTERNAL STRUCTURE OF RUBENA
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
ISO 9001ISO 9001
ISO 14001ISO 14001
ISO/TS 16949ISO/TS 16949
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
Indicators total in thousands EUR
2009 2010 2011 2012Strategy
2018
Rubena Sales59 147 83 319 100 352 95 918 121 124
(goods, products, services)
exchange rate CZK/EUR 26,930 26,465 25,060 25,800 25,150
Export 62% 67% 68% 67% 69%
Czech Republic 38% 33% 32% 33% 31%
SAS Sales 27 000 40 404 46 775 42 662 52 148
VELO Sales 11 045 14 372 18 574 19 238 25 003
Special Production Sales 14 212 20 066 20 982 20 850 26 811
Compounds Sales 5 690 7 996 12 514 11 753 15 488
Investments 1 318 465 4 002 2 822 6 096
Employees 1 534 1 679 1 711 1 662 1 835
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
Sales by Commodities
Sales by Territories
2011
SAS47%
Tyres & Tubes19%
Special Production21%
Compounds13%
2012
SAS46%
Tyres & Tubes20%
Special Production22%
Compounds12%
2011
Others
7%
Western Europe
45%Czech Republic
32%
Eastern Europe
16%
2012
Others8%
Western Europe42%Czech Republic
33%
Eastern Europe17%
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
TECHNICAL RUBBER DIVISION
Mexico CGS Automotive project
First stage: Production of brake booster diaphragms.
Turnover 2012, 3 500 000 US
Number of employees 47, (39 operators, 8 white collars)
Number of machines 16.
Second stage: Production of rubber to metal bonded parts and moulded parts for various applications
Production Programme
Rubber-metal parts Rubber moulded parts Sealing elements
Brake booster diaphragms
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
Rubber to Metal Products Designed for vibration control.
Cylindrical, Disc and Conical Springs
Bushings
Buffers
Construction Bearings
Special Mounts
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
Mounts and bushings for passenger cars.
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
Mounts and bushings for truck, construction vehicle and rail industries.
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
Moulded Parts
Moulded Parts are utilized especially for protection of movable machine parts, shock absorption, noise - vibration reduction etc. They are made of various compounds – SBR, NBR, EPDM, ECO, AEM,H-NBR, CR, CSM, FKM, AU.
Bushings
Cable Sleeves
Dust Guards
Covers
Bumpers
Hoses
Rubber Springs
Diaphragms
Special O – rings
Bellows
Diaphragm for brake boosters
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
They are designed for sealing areas of machine parts and assemblies filled with oils, greases, fuels and other industrial liquids.
Rotary Shaft Seals
Valve Stem Seals
Bearing Seals
Shock Absorber Seals
Pneumatic Cylinder Seals
Sealing Elements
Crank shaft seals
Rotary
shaft seal
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
Reference list
Direct Supplies Sub Supplies Non Automotive
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
Group technical developmentProvides concepts, design, calculations, simulations compounds design parts tuning and complete tests
Resources 44 engineers working for R&D and 35 in industrial engineering in-house test laboratories, compounds laboratories, prototype workshop, tools manufacturing
Design and computation Design tools Pro/ENGINEER-Wild Fire, Catia, AutoCAD
Virtual injection moulding
FEA computation - MARC, MENTAT.
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
In – house compounds design and tunning
Chemicals and compounds testing
Technical development - Compounds
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
Metrology and product test
Dimensional measurement equipment
• 3D contact dimensional measurements system WENZEL
• Optical system Mitutoyo
• Camera system
• Standard gauges and callipers
Static properties measurement devices
• UTS 10 kN
• UTS 100 kN
• Schopper 10 kN
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
Rotary shaft seal leakage test stands
Valve stem seal test stand
Dynamic properties and durability measurement systems
• Schenck: 10kN, 0 to 400 Hz
• Tester P1: 10 kN
• Multiaxial hydropuls INOVA• klimatic chamber (-40°Cup to+250 °C)
Dynamic signal measurement
• Multianalyzer PULSE
Product and lifetime test Multi axis dynamic test stand
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
Production
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
TECHNICAL RUBBER DIVISION
Rubber products
Seals BellowsPipes Gaskets Pipes with valves CoversGrommets Rubber -foil productsPipeline seals Rubber with plastics
Rubber profiles Solid and cellular rubber profiles
A wide range of rubber profiles of various shapes, cross
sections, colours, hardness and dimensions is available for the
application in:
Automotive
Construction
White goods
Industrial applications
Production programme
TECHNICAL RUBBER DIVISION
Hoses reinforced with fabric
coupling elbowes reductions
Silicone HTV + LSR mechanical rubber O-rings flat rings collars cuffs bushings stops foils
Silicone profiles
Strategic goals of Technical Rubber Division
to provide progressive growth of turnover in the next 5 years
to provide permanent competitiveness with respect to price, function and quality
constant improvement of customer services
to become a strategic supplier of our customers
to extend cooperation with OEMs and their suppliers
to increase a level of cooperation with our customers by permanent improvement in
manufacturing processes and product supplies
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
Thank you for your attention
RUBENA a.s. RUBENA a.s.
Akademika Bedrny 531/8aAkademika Bedrny 531/8a
500 03 Hradec Králové500 03 Hradec Králové
Czech Republic Czech Republic
tel.: 00420/49/5753 111tel.: 00420/49/5753 111
fax: 00420/49/5753 186fax: 00420/49/5753 186
e-mail: rubena@rubena.cgs.cze-mail: rubena@rubena.cgs.cz
http://www.cgs.euhttp://www.cgs.eu
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
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