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DESCRIPTION
H-P Custom Engineered Tube Bends is dedicated to supplying custom engineered tubular fabrications to Original Equipment Manufacturers (OEMs) of heavy duty trucks and other equipment.Industries served include Military Vehicles, Emergency Vehicles, Construction Equipment, RVs, Agricultural Equipment, Waste Management Equipment, Water Heaters, HVAC Components and more.H-P’s advanced bending expertise and technology, combined with extensive engineering, prototyping, welding, machining, end-forming and assembly capabilities, allow for quick and accurate development of individualized custom solutions.
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H-P Products QualityQualityISO 9001:2008 with DesignISO 14001:2004APQP (Advanced Production Quality Planning)PPAP’s, FMEA’s, Process Control Plans
Quality PolicyAt H-P Products we will produce products that meet or exceed the requirements of our customers and continually search for process and system improvements in support of our business objectives and strategic goals.
Environmental Management System Policy StatementAt H-P Products, we are committed to meet or exceed environmental regulations and legal requirements, through continual improvement of our Environmental Management System including pollution prevention, in support of our environmental objectives and goals.
H-P Products Quality
Inspection Capabilities• Four 3-D scanning portable articulating arms• One Gantry-style CMM• Large optical comparator• First part approval process – the first part of every new set-up is scanned with articulating arm• In-house weld testing capability – June 2012
Inspection Resources• Inspection Technicians• Receiving Inspection Technician• Quality Engineers• Certified Weld Inspector
H-P Products Capabilities
In-Stock Materials• Over 1 million linear feet of material on-hand
In-House Fabricating Capabilities• Complete Machine Shop, Milling, Lathe Turning and Laser Cutting• Custom Sheet Metal Fabrication, Rolling, Shearing and Forming
H-P Products Capabilities
Reduce Customer Time to Market• Flexible scheduling allows parts to be expedited for quick delivery• Laser allows for in-house fabrication of custom brackets & flanges• Custom coping of tubes for complex assemblies• Full in-house fabrication capabilities
Bend Sets• Full complement of bend tooling to meet customer design requirements
H-P Products Engineering
Engineering Capabilities• Product design• Customer design assistance• 3-D solid modeling with associated 2-D print• 3-D data available in many CAD formats• Reverse engineering
H-P Products Engineering
Value-Added Engineering• Reduce or eliminate tooling charge • Redesign your part for manufacturability• Revise your design for cost reduction opportunities
Engineering Resources• Product Design Engineers• Tooling Design Engineers• Engineering Estimators• Industrial Engineers• Solidworks design software• Mastercam surfacing software
Capabilities - BendingLargest Selection of Tooling- Over 1600 combinations
CNC Rotary Draw Bending- From 5/8" OD through 6" OD round tube multi-plane, multi-bend assemblies
NC Rotary Draw Bending- From 1/2" OD through 10" OD round, square and rectangular tubing- From 3/4" through 8" round pipe- Special shaped tubing
Capabilities - Machining
In-House Machining Equipment• Three Vertical CNC Machining Centers• Three NC Milling Machines• CNC Lathe
Production Tooling Design and Fabrication• Includes Weld, Trim and Pressure Test Fixtures
Capabilities –Welding Fixtures
Prototype Welding Fixture Solutions• Quick single piece set-ups• Reduced tooling charges• Fixture set-up qualified using 3-D laser scanner
Capabilities –Welding Fixtures
Production Welding Fixture Solutions• Repeatable set-ups• Reduced set-up times resulting in lower production costs• Increased quality• 100% part gauging
Capabilities –Pressure Testing
Air Pressure Decay• Decreased test time results in lower cost
Hydrostatic Pressure Test• Up to 500 PSI
100% Inspection for fabricated parts by either method.
Capabilities –Service Applications
Reverse Engineering Capabilities• Full 3-D Part Scanning• 3-D solid model along with 2-D associated print creation
Complete Catalog of Stock Components• Including elbows, expansions and many standard flanges
Capabilities – Laser Cutting4000W, 6-axis CNC laser
• Aluminum: 3/8” maximum thickness• Stainless: ½” maximum thickness• Carbon: 7/8” maximum thickness• Plate/Sheet: 5’ x 10’ maximum• Tubing: up to 11” OD
Capabilities – End Forming
• Swaging • Flaring • Beading • Expanding• Facing• Sizing• Marmon Ends• Dimpling• Punching• Coping• Threading • Victaulic Grooving
Capabilities – Welding
• MIG Welding• TIG Welding• Brazing• Robotic MIG Welding• Spot Welding
Certified to standards of the American Welding Association (AWS)and the American Society of Mechanical Engineers (ASME).
H-P Standard Stock Material
• Aluminized Carbon: ASTM A787 1006/1008• Aluminized Stainless: ASTM A554 MT409• Aluminum: B221/241 6061/6063 T4• Brass: B135 C26000• Carbon Steel: A513 1006/1008• Galvanized: A787 1006/1008• Stainless Steel: A554 MT304, A269 304/304L A249/A269 Polished OD, A554 MT316L, A554 MT439, A554 MT409
Supplier Partner Network
Metal TreatingAnnealing, Hardening, Stress Relieving, Passivating and Electro-Polishing
Heat Wrapping up to 1300⁰ F continuous duty
Powder Coating, E-Coating and Painting
Chrome Plating and Galvanizing
www.h-pproducts.com1-800-860-8823
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