Piping construction-std

yd/0609yd/0609

1

yd/0609yd/0609

2

yd/0609yd/0609

3

•• ButtButt--weldweld

•• StubStub--inin

•• Branch connBranch conn

1) PIPE & PIPE

2) PIPE & FLANGE

3) PIPE FITTING & FLANGE

4) PIPE & FITTING

•• SlipSlip--onon

•• Welding NeckWelding Neck

•• ThreadedThreaded

•• SocketSocket--weldweld

•• Lap JointLap Joint

•• ElbowElbow

•• TeeTee

•• ReducerReducer

•• For 1For 1--1/21/2”” pipe & belowpipe & below

•• ThreadedThreaded

•• SocketSocket--weldweld

yd/0609yd/0609

4

yd/0609yd/0609

5

yd/0609yd/0609

6

yd/0609yd/0609

7

Branch

tee

union

branch coupling

Straight stub-in

Lateral

stub-in

yd/0609yd/0609

8

yd/0609yd/0609

9

yd/0609yd/0609

10

yd/0609yd/0609

11

yd/0609yd/0609

12

•• PrimaryPrimary

STRUCTURE

TYPE OF REINFORCEMENT

•• Water tight Water tight doublerdoubler

•• Water tight pipe sleeveWater tight pipe sleeve

•• Insert PlateInsert Plate

•• Pipe CouplingPipe Coupling

•• NonNon--tight tight doublerdoubler

•• NonNon--tight pipe sleevetight pipe sleeve

•• Tubing Tubing -- A0 / A60 / W.T.A0 / A60 / W.T.

•• ““CSDCSD”” Plug / Plug / ““RotexRotex””

PlugPlug

•• SecondarySecondary

yd/0609yd/0609

13

yd/0609yd/0609

14

yd/0609yd/0609

15

yd/0609yd/0609

16

yd/0609yd/0609

17

yd/0609yd/0609

18

yd/0609yd/0609

19

yd/0609yd/0609

20

STEEL POLISHED ROD

GUIDE SUPPORT

Steel with brass /

bronze bushing

JOINT :

1) Universal Cplg

2) Bevel Gear

VALVE ATTACHMENT :

1) Rising Stem

2) Non-rising Stem

3) Fork Type

4) Butterfly Valve

STUFFING BOX &

W.T. GLAND

VALVE HANDLE

INDICATOR & PIPE

SLEEVE AS GUARD

yd/0609yd/0609

21

yd/0609yd/0609

22

Bevel gear

Attachment

Extension rod

Gate valve

Guide support

Guide support

Extension rod

Handwheel

Attachment

Universal

Cplg

W.T. gland

stuffing box

Butterfly valve

position handle

Guide support

Butterfly

Valve

yd/0609yd/0609

23

W.T. gland

stuffing boxPosition

indicator

Handwheel

yd/0609yd/0609

24

•• Firewater systemFirewater system

•• Sewage systemSewage system

•• Dirty oil systemDirty oil system

•• Bilge systemBilge system

yd/0609yd/0609

25

•• The shore connection piece shall be The shore connection piece shall be

kept near the filling station on either kept near the filling station on either

side of the vessel.side of the vessel.

•• It shall be kept together with bolts & It shall be kept together with bolts &

washers 4setswashers 4sets--16mm (5/816mm (5/8””) x 50mm (2) x 50mm (2””) )

LG, gasket 1pcLG, gasket 1pc--10.5kg/cm2(150 10.5kg/cm2(150 psipsi))

•• The flange made of steel shall be The flange made of steel shall be

installed (welded) at the port & installed (welded) at the port &

starboard shore connections.starboard shore connections.

yd/0609yd/0609

26

yd/0609yd/0609

27

•• The flange made of steel shall The flange made of steel shall

be installed (welded) at the be installed (welded) at the

port & starboard shore port & starboard shore

connections.connections.

•• This deck facilities is adapted This deck facilities is adapted

from the marine pollution from the marine pollution

regulation #19regulation #19

•• The flange is designed to The flange is designed to

accept pipes up to a max. accept pipes up to a max.

internal internal diadia. Of 125mm (5. Of 125mm (5””) & ) &

shall be flat face shall be flat face

•• The flange shall complete The flange shall complete

with 6setswith 6sets--M20 x 60mm LG M20 x 60mm LG

bolts & nuts with a gasket of bolts & nuts with a gasket of

oil proof material, suitable for oil proof material, suitable for

service pressure of 0.6mPA service pressure of 0.6mPA

(6 bar). Non asbestos gasket (6 bar). Non asbestos gasket

shall be full face, 1.5mm shall be full face, 1.5mm

thickness & suitable for thickness & suitable for

service pressure of 1.0mPA service pressure of 1.0mPA

(10bar)(10bar)

yd/0609yd/0609

28

•• The flange made of steel The flange made of steel

shall be installed (welded) shall be installed (welded)

at the port & starboard at the port & starboard

shore connections shore connections

together with blind flange.together with blind flange.

•• This deck facility is This deck facility is

adapted from the marine adapted from the marine

pollution regulation #11pollution regulation #11

•• Both flange shall be flat Both flange shall be flat

face & provided with face & provided with

4sets4sets--M16 x 60mm LG M16 x 60mm LG

bolts & nuts together with bolts & nuts together with

a suitable gasket.a suitable gasket.

•• Flange & gasket shall be Flange & gasket shall be

suitable for a service suitable for a service

pressure of 0.6mPA (6 pressure of 0.6mPA (6

bar)bar)

yd/0609yd/0609

29

yd/0609yd/0609

30

•• Top plug & couplingTop plug & coupling

•• Extended pipe with Extended pipe with

capcap

•• Extended pipe with Extended pipe with

selfself--closing valveclosing valve

•• Bottom striking Bottom striking

plateplate

•• Tank check valve Tank check valve

(ball float) (ball float) --

single/doublesingle/double

•• GooseneckGooseneck

yd/0609yd/0609

31

•• SW SW -- SEA WTRSEA WTR

•• DW DW -- DRILL WTRDRILL WTR

•• FO FO -- FUEL OILFUEL OIL

•• VOID VOID -- VOIDVOID

•• BO BO -- BASE OILBASE OIL

•• PW PW -- POTABLE WTRPOTABLE WTR

•• BL BL -- BILGEBILGE

•• MC MC -- MUD MUD

CONTAIMINATEDCONTAIMINATED

•• DO DO -- DIRTY OILDIRTY OIL

yd/0609yd/0609

32

NOTE: SELF CLOSING VALVE TO BE INSTALLED ONLY FOR OIL TANK SOUNDNOTE: SELF CLOSING VALVE TO BE INSTALLED ONLY FOR OIL TANK SOUNDING PIPE TERMINATING BELOW ING PIPE TERMINATING BELOW WEATHER DECKWEATHER DECK

yd/0609yd/0609

33

yd/0609yd/0609

34

yd/0609yd/0609

35

yd/0609yd/0609

36

yd/0609yd/0609

37

ITEM 7ITEM 7

INSECT SCREEN INSECT SCREEN -- SEWAGESEWAGE

FLAME SCREEN FLAME SCREEN -- OILOIL

yd/0609yd/0609

38

Coaming / drip pan

(for oil tank)

yd/0609yd/0609

39

•• ButtButt--weld endsweld ends

•• Type 1 Type 1 -- Concentric reducerConcentric reducer

•• Type 2 Type 2 -- Half pipe with capHalf pipe with cap

yd/0609yd/0609

40

yd/0609yd/0609

41

yd/0609yd/0609

42

•• RATIO OF CLEAR THROUGH STRAINER TO PIPE RATIO OF CLEAR THROUGH STRAINER TO PIPE

AREA IS 2.7:1AREA IS 2.7:1

•• ALL DRAINS IN AREAS WITH DECK COVERING TO ALL DRAINS IN AREAS WITH DECK COVERING TO

BE ELEVATED TO DECK COVERINGBE ELEVATED TO DECK COVERING

yd/0609yd/0609

43

yd/0609yd/0609

44

yd/0609yd/0609

45

•• UU--BOLTBOLT •• PIPE CLAMPPIPE CLAMP•• PIPE SHOEPIPE SHOE

yd/0609yd/0609

46

•• THIS TABLE IS APPLICABLE FOR MAX. SPACING BETWEEN PIPE THIS TABLE IS APPLICABLE FOR MAX. SPACING BETWEEN PIPE

SUPPORTS FOR HORIZONTAL STRAIGHT RUN OF STANDARD AND SUPPORTS FOR HORIZONTAL STRAIGHT RUN OF STANDARD AND

HEAVIER PIPE AT MAX. OPERATING TEMP. OF 750 HEAVIER PIPE AT MAX. OPERATING TEMP. OF 750 ººF (300 F (300 ºº C)C)

yd/0609yd/0609

47

yd/0609yd/0609

48

yd/0609yd/0609

49

yd/0609yd/0609

50

yd/0609yd/0609

51

yd/0609yd/0609

52

yd/0609yd/0609

53

•• PIPE SUPPORT DIRECTLY WELDED TO SIDE SHELL PIPE SUPPORT DIRECTLY WELDED TO SIDE SHELL

IS NOT ALLOWED. DOUBLER IS TO BE USED.IS NOT ALLOWED. DOUBLER IS TO BE USED.

yd/0609yd/0609

54

•• ALL BOLTS AND NUTS TO BE CADMIUM ALL BOLTS AND NUTS TO BE CADMIUM

PLATED SAE J429 Gr.8 AND SAE J995 PLATED SAE J429 Gr.8 AND SAE J995

Gr.8, HEAVY DUTYGr.8, HEAVY DUTY

•• ALL METAL COMPONENTS OF THE ALL METAL COMPONENTS OF THE

STAUFF CLAMPS TO BE ZINC PLATED.STAUFF CLAMPS TO BE ZINC PLATED.

yd/0609yd/0609

55

yd/0609yd/0609

56

yd/0609yd/0609

57

yd/0609yd/0609

58