Siemag training

June 27 – August 08 ’12

Industrial training atIndustrial training atSMS-SIEMAGSMS-SIEMAG

Training at SMS India Pvt. Ltd. in Udyog Training at SMS India Pvt. Ltd. in Udyog Vihar, Gurgaon.Vihar, Gurgaon.

Worked in Worked in Simulation Lab Simulation Lab (LEVEL-1) (LEVEL-1) under Mr. Saurabh Aggarwal.under Mr. Saurabh Aggarwal.

Duration- 6 weeks , (27June – 08Auug’12)Duration- 6 weeks , (27June – 08Auug’12)

Training ObjectivesTraining Objectives

Study a simulation software named JSPLStudy a simulation software named JSPL (JINDAL Steel & Power Plant).(JINDAL Steel & Power Plant).

Studying & assembling PLC’s.Studying & assembling PLC’s. Study of P&ID, henceforth I/L and MKL.Study of P&ID, henceforth I/L and MKL. Connecting HMI and PLC’s using Ethernet Connecting HMI and PLC’s using Ethernet

and PROFIBUS.and PROFIBUS.

Programmable Logic ControllerProgrammable Logic Controller A Digital Computer used for AutomationA Digital Computer used for Automation It’s not only CPU, but includes power It’s not only CPU, but includes power

supply, input and output modules.supply, input and output modules. Unlike general-purpose computers, the Unlike general-purpose computers, the

PLC is designed for multiple inputs and PLC is designed for multiple inputs and output arrangements, extended output arrangements, extended temperature ranges, immunity to electrical temperature ranges, immunity to electrical noise, and resistance to vibration and noise, and resistance to vibration and impact impact

Block DiagramBlock Diagram

Usefulness of PLC’sUsefulness of PLC’s

SIMATIC S7-400PLC for mid to upper range performance

Features:Features:

Modular and fanless design. High expandability and ruggedness. Graduated CPU performance. Multicomputing. 21 expansion racks can be connected. Extensive & flexible communication facilities. High performance- up to 80 nsec per binary

instruction and up to 16MB user memory. Versatile- special migration facilities for S5.

Piping & Instrumentation DiagramPiping & Instrumentation Diagram

Schematic illustration of functional Schematic illustration of functional relationship of equipments.relationship of equipments.

Shows piping of the process flow together Shows piping of the process flow together with all installed equipment.with all installed equipment.

Used to generate, henceforth operate a Used to generate, henceforth operate a process system.process system.

Construction of a P&IDConstruction of a P&ID

Done using I/L (Instrument List) and MKL Done using I/L (Instrument List) and MKL (Motor Komponente Liste).(Motor Komponente Liste).

I/L gives list of the transmitters/ I/L gives list of the transmitters/ transducers used.transducers used.

MKL gives list of moving components.MKL gives list of moving components.

P&ID of storage pumpP&ID of storage pump

EthernetEthernet

Networking technology.Networking technology. Used to connect various HMI’s.Used to connect various HMI’s. Human Machine Interfaces are linked Human Machine Interfaces are linked

through the ethernet.through the ethernet.

PLC’s are connected to HMI’s through PLC’s are connected to HMI’s through ethernet.ethernet.

I/p and O/p modules are transferred I/p and O/p modules are transferred through it.through it.

PROFIBUS PROFIBUS

It’s a standard for field bus It’s a standard for field bus communication in automation communication in automation technology.technology.

Variations in PROFIBUSVariations in PROFIBUS

PROFIBUS DP (Decentralized PROFIBUS DP (Decentralized PeripheralsPeripherals )- Used to operate sensors )- Used to operate sensors and actuators via centralized controller.and actuators via centralized controller.

PROFIBUS PA (Process PROFIBUS PA (Process AutomationAutomation )- Used to monitor )- Used to monitor measuring equipment via process control measuring equipment via process control system.system.

Screenshots of JSPLScreenshots of JSPL[JINDAL Steel & Power Ltd.][JINDAL Steel & Power Ltd.]

THANK THANK YOU!!!YOU!!!