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MANUAL
MOUNTING – DISMOUNTING
ASSEMBLING – DISASSEMBLINGINSTRUCTION
TECHNICALINFORMATION
ET-USOET-USI
2
DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm
Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: info@dsi-group.net Internet: www.dispensegroup.com
Sabine GronebergDSI Hamm Germany, Austria, SwitzerlandPhone: +49 (0) 23 85 772 212E-Mail: groneberg@dsi-group.net
Sandra LeszynskyWestern Europe and UK, USA, Australia, AsiaPhone: +49 (0) 23 85 772 214E-Mail: leszynsky@dsi-group.net
Katrin PothFrance, Spain, PortugalPhone: +49 (0) 23 85 772 215E-Mail: poth@dsi-group.net
Iryna MatyakEastern EuropePhone: +49 (0) 23 85 772 216E-Mail: matyak@dsi-group.net
CL2Joost SamynSales Representative Western EuropeMolenbergstraat 151700 DilbeekBelgiumPhone: +32 24 52 70 55Mobil: +32 49 134 39 00E-Mail: samyn@dsi-group.net
DSI UKJeff GarrityService Centrec/o Pegler Yorkshire ST Catherine`s Avenue Doncaster, South Yorkshire DN4 8DF United KingdomPhone: +44 13 02 560 190Mobil: +44 78 02 346 664E-Mail: garrity@dsi-group.net
Keg ServiceTadeusz GonciarczykSales Representative Eastern Europe UL. Walowa 351-523 WroclawPolandPhone: +48 71 34 66 632Mobil: +48 50 51 54 152E-Mail: biuro@keg-service.pl
OJAOlaf JakobSales Representative Germany, Austria, SwitzerlandWortmannsweg 1444149 DortmundGermanyPhone: +49 (0) 231 22 50 740Fax: +49 (0) 231 22 50 741E-Mail: o.j.a@t-online.de
DSI SERVICE – TEAM
Sales Department DSI Hamm
Sales Department DSI International
3
QUALITY AND SAFETY
Dear customer,
please study this manual thoroughly. Incorrect assembly or disassembly may damage the fitting and can cause harm to product or person.
Specialised sealing systems made of high-grade materials are in daily utilisation with all our types of extractor tubes. Due to continuous improvement of our technology we are able to equip all D-type and S-type systems with a five-year warranty.
4
DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm
Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: info@dsi-group.net Internet: www.dispensegroup.com
LIST OF CONTENTS
1. Mounting Instruction
2. Dismounting Instruction
3. Disassembling Instruction
4. Assembling Instruction
5. Tool List
6. Technical Information
7. Connections
5
ET-USO ET-USI
MOUNTING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI
1. Mounting Instruction
6
DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm
Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: info@dsi-group.net Internet: www.dispensegroup.com
MOUNTING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI
2. Check whether the keg neck is clean. Clean the keg neck from any contaminations.
1. Moisten the extractor tube with water.Fig. 01
Fig. 02
Fig. 033. Check whether the sealing ring is not damaged
and is positioned correctly.
3.1 ET-USO Tighten the support ring directly to the o-ring.
7
Fig. 04
Fig. 05
Fig. 06
MOUNTING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI
5. Push in the extracor tube by hand. The safety latch will recess and click back after it has passed the keg neck.
4. Check the correct locking of the base plate and the rail shoring of the safety latch. Insert the extracor tube straight.
6. Tighten the extractor tube (rotate it clockwise) e.g. with the DSI screw-in/screw-out tool and torque-wrench. ET-USI: The mounting torque (continuous) must be 80 +5 Nm. ET-USO: The mounting torque (continuous) must be 65 +5 Nm.
8
DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm
Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: info@dsi-group.net Internet: www.dispensegroup.com
Fig. 07
MOUNTING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI
7. Remove the screw-in/screw-out tool. The keg is ready for use now.
9
DISMOUNTING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI
2. Dismounting Instruction
ET-USO ET-USI
10
DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm
Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: info@dsi-group.net Internet: www.dispensegroup.com
DISMOUNTING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI
2. Unscrew the extractor tube (rotate it counter- clockwise) with the DSI screw-in/screw-out tool.
1. Decompress the keg, e.g. by means of the DSI decompression and removal tool.
3. Connect the removal tool like a normal dispense head and press down the handle till it clicks. The safety latch will recess.
Fig. 08
Fig. 09
Fig. 10
11
DISMOUNTING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI
4. Take out the extractor tube and disconnect the removal tool.
Fig. 11
12
DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm
Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: info@dsi-group.net Internet: www.dispensegroup.com
DISASSEMBLING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI
3. Disassembling Instruction
ET-USO ET-USI
13
DISASSEMBLING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI
1. Put the extractor tube in the tool. Make sure that the three pins of the tool fit into the three holes in the bottom of the extrac-tor tube plate.
2. Pull the handle forward to compress the spring. Push the safety latch slightly in-wards. Pull the body downwards and turn it anticlockwise until it is unlocked.
3. Move the body upwards and connect it to the tool by turning the body.
4. Push the handle backward. Take the subassy out. Take the body off.
5. Take off the remaining parts. The extractor tube is disassembled.
14
DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm
Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: info@dsi-group.net Internet: www.dispensegroup.com
ASSEMBLING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI
4. Assembling Instruction
ET-USO ET-USI
15
ASSEMBLING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI
1. Replace the sealing ring on the body and the main seal. Assemble all parts at the tubing.
2. Connect the body to the assembling tool. Put the subassy in the tool. Make sure that the three pins of the tool fit into the three holes in the bottom of the extractor tube plate. Push the safety latch slightly inwards.
3. Pull the handle forward to compress the spring.
4. Pull the body downwards and turn it clock-wise until it is locked to the extractor tube plate. Make sure that the safety latch sticks through the big opening in the body.
5. Push the handle backward in order to ten-sion the spring and take out the extractor tube. Please check the correct positions of the seals and the safety latch.
16
DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm
Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: info@dsi-group.net Internet: www.dispensegroup.com
TOOLS EXTRACTOR TUBE ET-USO / ET-USI
5. Tool List
ET-USO ET-USI
17
TOOLS EXTRACTOR TUBE ET-USO / ET-USI
2. Screw-in/screw-out tool: part number: 027981.8
1. Removal- and decompresion tool: part number: 027985.1
3. Assembling/disassembling tool: part number 910464
18
DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm
Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: info@dsi-group.net Internet: www.dispensegroup.com
TECHNICAL INFORMATION EXTRACTOR TUBE ET-USO / ET-USI
6. Technical Information
ET-USO ET-USI
19
TECHNICAL INFORMATION EXTRACTOR TUBE ET-USO
Extractor in Closed Position
Technical Data Sheet ET-U SO
kunze06.06.2013
This
draw
ing
is th
e pr
oper
ty o
f Di
spen
se S
yste
ms In
tern
atio
nal.
The
info
rmat
ion
is co
nfid
entia
l and
sho
uld
not
be c
opie
d fo
ran
y ot
her
purp
ose
with
out
the
prio
r wr
itten
per
miss
ion
of
DSI G
eträ
nkea
rmat
uren
Gmb
H.If
in d
oubt
, ple
ase
ask.
Samp
les
are
requ
ired
afte
r ea
ch r
evisi
on.
---ORIGIN REPL. BYREPL.
1
NAMEDATEALTERATIONS
SHEETDRAWING NUMBER
NORM
APPR.
DRAWN
NAMEDATE TITLE
MATERIAL
WEIGHTSCALEROUGHNESSREMARKSPRODUCT
A4
FORMATPROJ. METHOD
SHTS.2
PROD. DEV. DE
D-910462
VOLUME
45°
Bottom of Keg
Keg Neck
FA
B
D
CO 11,5
E
O 44,4 +0,3-0,2
chamfered max. O 46
CO₂-Valve + Tube
Parts 2+5 - Part 1 A 3 mm 4 - 6 mm
Beer Valve Part 3 - Part 2 Bin Part 3 Ø11,5 CPart 3 - Part 5 Din Part 5 Ø17,6 E
100 mm²140 mm²240 mm²
1560 mm²Part 1 F
IV Temperature Resistance Short-time 135°C
I Stroke
IIPassages through Inner Tube
III Passages through Extractor Body
4 ±0,6 mm
Distance:Position when Cleaning and Filling
Extractor in Open Position11 mm
9 mm
14 mm
2
1. Body 2"x14tpi
2. CO Valve
3. Beer Valve
4. Spring
6. Spring
7. Safety Latch
9. O-Ring
5. Tube
8. Bayonet Plate
10. Washer
Mounting Torque: 65+5 Nm
A changed: title, safety latch 26.11.2013 Kunze
20
DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm
Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: info@dsi-group.net Internet: www.dispensegroup.com
TECHNICAL INFORMATION EXTRACTOR TUBE ET-USI
Technical Data Sheet ET-U SLI
kunze04.06.2013
This
draw
ing
is th
e pr
oper
ty o
f Di
spen
se S
yste
ms In
tern
atio
nal.
The
info
rmat
ion
is co
nfid
entia
l and
sho
uld
not
be c
opie
d fo
ran
y ot
her
purp
ose
with
out
the
prio
r wr
itten
per
miss
ion
of
DSI G
eträ
nkea
rmat
uren
Gmb
H.If
in d
oubt
, ple
ase
ask.
Samp
les
are
requ
ired
afte
r ea
ch r
evisi
on.
---ORIGIN REPL. BYREPL.
1
NAMEDATEALTERATIONS
SHEETDRAWING NUMBER
NORM
APPR.
DRAWN
NAMEDATE TITLE
MATERIAL
WEIGHTSCALEROUGHNESSREMARKSPRODUCT
A4
FORMATPROJ. METHOD
SHTS.2
PROD. DEV. DE
D-910417
VOLUME
45°
CO₂-Valve + Tube
Parts 2+5 - Part 1 A 3 mm 4 - 6 mm
Beer Valve Part 3 - Part 2 Bin Part 3 Ø11,5 CPart 3 - Part 5 Din Part 5 Ø17,6 E
100 mm²140 mm²240 mm²
1560 mm²Part 1 F
IV Temperature Resistance Short-time 135°C
I Stroke
IIPassages through Inner Tube
III Passages through Extractor Body
4 ±0,6 mm
Bottom of KegDistance:
Position when Cleaning and Filling
Extractor in Open Position11 mm
9 mm
Keg Neck
Extractor in Closed Position14 mm
2
1. Body 2"x14tpi
2. CO Valve
3. Beer Valve
4. Spring
6. Spring
7. Safety Latch
9. Sealing Ring
5. Tube
8. Bayonet Plate
O 11,5
E
FA
B
D
C
O 44,4 +0,3-0,2
chamfered max. O 46
Mounting Torque: 80+5 Nm
A changed: title; safety latch 26.11.2013 Kunze
Technical Data Sheet ET-U SI
21
CONNECTION EXTRACTOR TUBE ET-USO / ET-USI
6. Connection
ET-USO ET-USI
22
DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm
Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: info@dsi-group.net Internet: www.dispensegroup.com
CONNECTION EXTRACTOR TUBE ET-USO
U-Type Connection System SO
kunze17.01.2014
This
draw
ing
is th
e pr
oper
ty o
f Di
spen
se S
yste
ms In
tern
atio
nal.
The
info
rmat
ion
is co
nfid
entia
l and
sho
uld
not
be c
opie
d fo
ran
y ot
her
purp
ose
with
out
the
prio
r wr
itten
per
miss
ion
of
DSI G
eträ
nkea
rmat
uren
Gmb
H.If
in d
oubt
, ple
ase
ask.
Samp
les
are
requ
ired
afte
r ea
ch r
evisi
on.
- - - -
---ORIGIN REPL. BYREPL.NAMEDATEALTERATIONS
SHEETDRAWING NUMBER
NORM
APPR.
DRAWN
NAMEDATE TITLE
MATERIAL
WEIGHTSCALEROUGHNESSREMARKSPRODUCT
A4
FORMATPROJ. METHOD
SHTS.
PROD. DEV. DE
D-910494
VOLUME
1
2
BOTTOM VIEWDISPENSE HEAD
Dispense Head
max.
26,5
38,6 u0
,5
O 31,7 ±0,1
O 41,4 ±0,3
Extractor Tube
7°he
lical
23
kunze23.01.2014
This
draw
ing
is th
e pr
oper
ty o
f Di
spen
se S
yste
ms In
tern
atio
nal.
The
info
rmat
ion
is co
nfid
entia
l and
sho
uld
not
be c
opie
d fo
ran
y ot
her
purp
ose
with
out
the
prio
r wr
itten
per
miss
ion
of
DSI G
eträ
nkea
rmat
uren
Gmb
H.If
in d
oubt
, ple
ase
ask.
Samp
les
are
requ
ired
afte
r ea
ch r
evisi
on.
- - - -
---ORIGIN REPL. BYREPL.NAMEDATEALTERATIONS
SHEETDRAWING NUMBER
NORM
APPR.
DRAWN
NAMEDATE TITLE
MATERIAL
WEIGHTSCALEROUGHNESSREMARKSPRODUCT
A4
FORMATPROJ. METHOD
SHTS.
PROD. DEV. DE
D-910495
VOLUME
U-Type Connection System SI
1
2
BOTTOM VIEWDISPENSE HEAD
Dispense Head
max.
26,5
38,6 u0
,5
O 31,7 ±0,1
O 41,4 ±0,3
Extractor Tube
7°he
lical
CONNECTION EXTRACTOR TUBE ET-USI
DSI
12.
2013
Germany
DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm
Phone: +49 (0) 23 85 772 100 Fax: +49 (0) 23 85 772 249
sales@dsi-group.net www.dispensegroup.com
United Kingdom
DSI Service Centre U.K. c/o Pegler Yorkshire ST Catherine’s Avenue Doncaster, South Yorkshire, DN4 8DF
Phone: +44 (0) 13 02 560 190 Fax: +44 (0) 13 02 767 608
sales-uk@dsi-group.net
USA
Taprite 3248 Northwestern Drive San Antonio, Texas 78238
Phone: +1 (210) 523 08 00 Fax: +1 (210) 520 30 35
sales@taprite.com www.taprite.com
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