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Heaters for the cooling system tests
(lab modules)
A. SamoshkinLast update 04-Apr-2011
JINRAlexandre.Samochkine @ cern.ch
2
DB
MB
T T
TT T T
T T
T T
t° sensors ( half – module Type0 )
T T T T
JINRAlexandre.Samochkine @ cern.ch
3
Module Type 0 cooling scheme
35˚C
25˚C
JINRAlexandre.Samochkine @ cern.ch
4
We were planning to use the 220V - 200W heaters, and every mockup mounts 8 of them. We have chosen such a high power to reduce the time needed to warm up the mockup (1600W should warm up the 170 kg of steel in less than 10 minutes). Anyway, if is not convenient to deliver that much power it is possible to use lesser
heating and pay that with some extra time during the warm-up phase.
DB magnets heating
JINRAlexandre.Samochkine @ cern.ch
5
Power dissipation by T0 Lab Module components
DB Q DB Q
410 W410 W 410 W 410 W 410 W410 W 410 W 410 W
110 W110 W 110 W110 W
150 W 150 W
PETS 440 WDB Q 300 WAS 3280 W
* Technical Specification for the CLIC Two-Beam ModuleG. RIDDONE EDMS 1097388
*
TH Table
JINRAlexandre.Samochkine @ cern.ch
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Heaters for PETS and AS (Suggestion)
Ø 8
508 mm
Ø 8
2024 mm
JINRAlexandre.Samochkine @ cern.ch
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HOTWATT (USA)
Herewith the cost from parts alone, none packed, ex factory Hotwatt USA, without packing and transportation costs. (Price based on min. 2 pcs.)
TC31-160/6800W240V/SF3S CHF 285.00 / PCSTC44-160/6800W240V/SF3S CHF 308.00 / PCS
Packing-case and freight charge from Hotwatt work to CIF-Switzerland: CHF 1200.-Lead time 6-8 weeks (~ 6 weeks for manufacturing + ~2 week for delivery).
Contact:Felix MeyerSibalco AG, Birmannsgasse 8, 4055 Basel, Tel.: +41 61 264 10 10, Fax: +41 61 264 10 15, f.meyer@sibalco.ch, www.sibalco.ch
Ø 8 Ø 11,2
4064
Phone conversation 15-Mar 16:00 no control unit supplied. Official offer must be issued by 17-Mar-2001Offer received 16-Mar 11:59 Clarification on required total qty of units and order them
JINRAlexandre.Samochkine @ cern.ch
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Heaters for T0 Test Module
max 480 W max 480 W
1600 W 1600 W
Max 3050 W
- Two 20” (508 mm) long heaters for DB (PETS)- One 80” (2024 mm) long heater for MB (AS)
- Sixteen 200W cartridges for DB (Quads)
JINRAlexandre.Samochkine @ cern.ch
9
Heaters for DB & MB (two test modules Type 0)
- Four 20” (508 mm) long heaters for DB Max 480 W, 240 V, Ø 11,176mm, steel
(Ref: TS 44-20/480W240V/SF3S)- Two 80” (2032 mm) long heater for MB Max 6100 W, 240 V, Ø 11,176mm,
copper (Ref: TS 44-20/480W240V/SF3S)- Thirty two 200W cartridges for DB Quads
! C= 5/8”=16 mm The power leads need some space and wires should pass out To 3D
JINRAlexandre.Samochkine @ cern.ch
10
Two modules (optional configuration)
- Two 160” (4064 mm) long heaters for MB & DB
?~6900 W (copper sheath) and ~4400 W (steel sheath)
JINRAlexandre.Samochkine @ cern.ch
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3D Integration layout
Back
JINRAlexandre.Samochkine @ cern.ch
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Ø inch Ø mm L inch L mm0,26 6,604 20 508
0,315 8,001 40 10160,375 9,525 60 1524
0,44 11,176 80 20320,49 12,446 100 2540
120 3048140 3556160 4064180 4572200 5080220 5588240 6096
We need: Qty OptionsMetric US Copper Incoloy StSt Steel
508mm, Ø 11,2/12,5mm 20"/0,44-0,49 4 1925W/600V 1055W/480V 720W/480V 480W/240V
2024mm, Ø 8mm 80"/0,315 2 6095W/240V 3050W/240V 2285W/240V1525W/240V
+
4064mm, Ø 11,2/12,5mm 160"/0,44-0,49 1 17755W/600V 9765W/480V 6660W/480V4440W/240V
4064mm, Ø 8mm 160"/0,315 1 6890W/240V 6215W/240V 4660W/240V3105W/240V
TUBULAR HEATERS HOTWATT (USA)
Power Dissipation Scheme
JINRAlexandre.Samochkine @ cern.ch
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JINRAlexandre.Samochkine @ cern.ch
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Test Module Type 0 cooling scheme
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