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8/19/2019 17. QAP
1/11
DOC.NO.
DATE:
PAGE :
TITLE
SL.NO. ACTIVITY/ DESCRIPTION CHARACTERISTICS TO BE CHECKED TYPE / METHOD OF CHECKACTION /EXTENT OF CHECK BY
CONTRACTORTYPE AND EXTEND OF CHECK BY JACOBS
RECORDS
REQD.TO BE
SUBMITTED /
MAINTAINED BY
CONTRACTOR
TYPE OF RECORD/BASIS
A CIVIL WORK
1 Accuracy Measurement Detail Check 100 % Review records Yes Lab Reports/ Site Test
2.a Construction Materials
Sand Physical properties Physical Tests Detail Check 100 % Review records Yes Lab Test/ Site Test
Soil Usability Visual Detail Check 100 % Review records Yes Site Report
Ready Mix Concrete Physical properties Physical Tests Detail Check 100 % Review records Yes Lab Test/ Site Test
Cement Review Records Detail Check 100 % Review records Yes Mfrs Test Certificate
Aggregrates Physical properties Physical Tests Detail Check 100 % Review records Yes Lab Test/ Site Test
Bitumen Physical Properties Review Records Detail Check 100 % Review records Yes Mfrs Test Certificate
Reinforcement Review Records Detail Check 100 % Review records Yes Mfrs Test Certificate
Foundation BoltPhysical & Chemical Properties
Review Records Detail Check 100 % Review records Yes
Coating Thickness Review Records Detail Check 100 % Review records Yes Mfrs Test Certificate
b Construction Equipments
Excavator Workability Visual Detail Check 100 % Review records Yes Site Report
RTO Permission(If reqd.) Review Records Detail Check 100 % Review records Yes RTO Permits
Concrete Mixer Workability Visual Detail Check 100 % Review records Yes Site Report
Vibrators Workability Visual Detail Check 100 % Review records Yes Site Report
Trucks / Dumper Workability Visual Detail Check 100 % Review records Yes Site Report
RTO Permission(If reqd.) Review Records Detail Check 100 % Review records Yes RTO Permits
c Consumables
Water Chemical Properties Chemical Tests Detail Check 100 % Review records Yes Lab Test
Calibration of Test / Measuring Instruments
Physical & Chemical Properties
QUALITY ASSURANCE PLAN
Mfrs Test Certificate/
Lab. Test Report
Physical & Chemical Properties
8/19/2019 17. QAP
2/11
DOC.NO.
DATE:
PAGE :
TITLE
SL.NO. ACTIVITY/ DESCRIPTION CHARACTERISTICS TO BE CHECKED TYPE / METHOD OF CHECKACTION /EXTENT OF CHECK BY
CONTRACTORTYPE AND EXTEND OF CHECK BY JACOBS
RECORDS
REQD.TO BE
SUBMITTED /
MAINTAINED BY
CONTRACTOR
TYPE OF RECORD/BASIS
3 Survey and Layout Dimensions Measurement Detail Check 100 % Check/witness Yes Joint Record
4.a Tank Pad Foundation
Excavation Dimension Measurement Detail Check 100 %Check/witness
Yes
Hard Strata Visual Detail Check 100 %Check/witness at random
Yes Site Report & Records
Sand filling Dimension Measurement Detail Check 100 %Check/witness at random
Yes Site Report & Records
Consolidation Phy.test Detail Check 100 %Check/witness at random
Yes Site Report
Ring Beam Dimension Detail Check 100 % Check/witness Yes Site Report
Pre-concreting Check Check list Detail Check 100 %Review records
Yes Site Report
Cube CR Strength Physical Tests Detail Check 100 %Check/witness
Yes Lab Test / Site Test
Bitumen carpet Dimension,Profile Measurement Detail Check 100 %Check/witness
Yes Site Report
Consolidation Visual Detail Check 100 %Check/witness
Yes Site Report
Apron work Dimension,Profile Detail Check 100 %Check/witness at random
Yes Site Report
b Road work Dimension,Profile Detail Check 100 %Check/witness at random
Yes Site Report /Joint Records
Consolidation Visual Detail Check 100 %Check/witness at random
Yes Site Report /Joint Records
5 Safety Review Detail Check 100 % Yes
6 As Built Drawing Dimensions with co-ordinates Review Submit Review records Drawings
Field Books,Record of
profile and final Level,
Field Test Records
Marks up on
Drawings
Measurement & Visual
Measurement & Visual
Measurement & Visual
records of periodic checks
of tools & tackles,Lifting
Machinery ,Electrical
equipments etc
Close Vigliance on Day to day basis
QUALITY ASSURANCE PLAN
Awarness / Implement & apply as per
norms
8/19/2019 17. QAP
3/11
DOC.NO.
DATE:
PAGE :
TITLE
SL.NO. ACTIVITY/ DESCRIPTION CHARACTERISTICS TO BE CHECKED TYPE / METHOD OF CHECKACTION /EXTENT OF CHECK BY
CONTRACTORTYPE AND EXTEND OF CHECK BY JACOBS
RECORDS
REQD.TO BE
SUBMITTED /
MAINTAINED BY
CONTRACTOR
TYPE OF RECORD/BASIS
B TANK CONSTRUCTION
1 Calibration of Tests/Measuring Instruments Accuarcy Measurement Detail Check 100 % Review records Yes Lab reports/Site Tests
2a Materials
Plates and Structurals Physical,Chemical Properties Review Records Detail Check 100 % Review records Yes Mfrs Test Certificate
Lab Test Certificate
Detail Check 100 % Review records Yes Site Report
Pipes for nozzles Review Records Detail Check 100 % Review records Yes Mfrs Test Certificate
Lab Test Certificate
Detail Check 100 % Review records Yes Site Report
Flanges for nozzles Review Records Detail Check 100 % Review records Yes Mfrs Test Certificate
Lab Test Certificate
Detail Check 100 % Review records Yes Site Report
Lamination free Visual,UT(If reqd.) Detail Check 100 % Review records Yes Mfrs Test Certificate
Site Report
Pipe fittings Review Records Detail Check 100 % Review records Yes Mfrs Test Certificate
Lab Test Certificate
Detail Check 100 % Review records Yes Site Report
Review Records Detail Check 100 % Review records Yes Mfrs Test Certificate
Detail Check 100 % Review records Yes Site Report
Bolts, nuts for nozzle flanges & Structurals
Physical,chemical properties,
heat treatment
Dimensions and surface qualityMeasurements and Visual
Physical,chemical properties
Dimensions and surface quality
Measurements and Visual
Physical,chemical properties,
heat treatment
Dimensions and surface quality Measurement & Visual
Dimensions and surface quality Measurement & Visual
Physical,chemical properties,
heat treatment
Dimensions and surface qualityMeasurement & Visual
QUALITY ASSURANCE PLAN
8/19/2019 17. QAP
4/11
DOC.NO.
DATE:
PAGE :
TITLE
SL.NO. ACTIVITY/ DESCRIPTION CHARACTERISTICS TO BE CHECKED TYPE / METHOD OF CHECKACTION /EXTENT OF CHECK BY
CONTRACTORTYPE AND EXTEND OF CHECK BY JACOBS
RECORDS
REQD.TO BE
SUBMITTED /
MAINTAINED BY
CONTRACTOR
TYPE OF RECORD/BASIS
b Equipments
DG Set Workability Visual Detail Check 100 % Review records Yes
Hydra Workability Visual Detail Check 100 % Review records Yes
RTO Permission(If reqd.) Review Records Detail Check 100 % Review records Yes RTO Permits
Welding Rectifiers Workability Visual Detail Check 100 % Review records Yes
Grinding Machines Workability Visual Detail Check 100 % Review records Yes Site Report
Cutting Sets Workability Visual Detail Check 100 % Review records Yes Site Report
Erection Jacks Workability Lab Test/Visual Detail Check 100 % Review records Yes
Lab Test Certificate
Chain Pully Blocks Workability Lab Test/Visual Detail Check 100 % Review records Yes Site Report
Load Test Certificate
c Consumables
Electrodes Review Records Detail Check 100 % Review records Yes Mfrs Test Certificate
Grinding Wheel Workability Visual Detail Check 100 % Review records Yes Site Report / MTC
Gases Workability Visual Detail Check 100 % Review records Yes Site Report
3 Fabrication Drawing Technical Requirements Review of Drawing Detail Check 100 % Review and Approve Yes
4 Detail Check 100 % Check/witness Yes Joint Report
CSF-52-301
5 Fabrication and Erection
a Bottom plates
Fabrication Detail Check 100 % Review records Yes Site Report /ED316
Annular Plate Detail Check 100 % Check/witness at random Yes Site Report /ED316
Dimension & Shape Detail Check 100 % Check/witness at random Yes Site Report /ED316
Approved Drawings ED
318
Pre Erection Take over of foundation Dimension, Profile Consolidation Measurement / Visual
Dimension, checking diagonal &
squaringMeasurement / Visual
Physical, chemical Properties
QUALITY ASSURANCE PLAN
Site Report,Calibration
Report
Site Report,Load test
certificates
Alignment,Fitup,Root gap Cleanliness
of jointMeasurement / Visual
Measurement / Visual
Site Report,Callibration
Report /Fit Certificates
Site Report,Load testcertificates
8/19/2019 17. QAP
5/11
Visual Detail Check 100 % Check/witness at random Yes Site Report /ED316
Internal flow Radiography Detail Check 100 % Review records Yes Site Report /ED328
Smoothness and reinforcement of
final weld
8/19/2019 17. QAP
6/11
DOC.NO.
DATE:
PAGE :
TITLE
SL.NO. ACTIVITY/ DESCRIPTION CHARACTERISTICS TO BE CHECKED TYPE / METHOD OF CHECKACTION /EXTENT OF CHECK BY
CONTRACTORTYPE AND EXTEND OF CHECK BY JACOBS
RECORDS
REQD.TO BE
SUBMITTED /
MAINTAINED BY
CONTRACTOR
TYPE OF RECORD/BASIS
Bottom sketch plates Detail Check 100 % Check/witness Yes Site Report /ED316
Weld soundness Detail Check 100 % Check/witness Yes Site Report /ED316
Fitment, dimension Detail Check 100 % Check/witness at random Yes Site Report /ED316
Weld soundness Detail Check 100 % Check/witness Yes Site Report /ED316
Annular plate to shell plate Fitment,dimension Detail Check 100 % Check/witness at random Yes Site Report /ED316
Weld soundness Detail Check 100 % Check/witness Yes Site Report /ED316
Leak tightness LPT Detail Check 100 % Check/witness Yes Site Report /ED327
b Shell plates
Fabrication Detail Check 100 % Review records Yes Site Report /ED316
Fitment of weld Joints Detail Check 100 % Check/witness at random Yes Site Report /ED316
Cleanliness of joint Visual Detail Check 100 % Check/witness at random Yes Site Report /ED316
Dimension & Shape Detail Check 100 % Check/witness at random Yes Site Report /ED316
Free of flow Visual Detail Check 100 % Check/witness at random Yes Site Report /ED316
Finished Butt Weld Joints Visual Detail Check 100 % Check/witness at random Yes Site Report /ED316
Internal Radiography Detail Check 100 % Review records Yes Site Report /ED328
(10% & all Tee joint)
Detail Check 100 % Check/witness Yes Site Report /ED320
Annular plate to Bottom sketch plate Measurement / Visual
Measurement / Visual
Measurement / VisualFitment, dimension, Slope
Visual/Vacuum Box Testing
Dimension,Checking diagonal &
squaring
Visual/Vacuum Box Testing
Measurement / Visual
Visual/Oil-chalk Testing
Measurement / Visual
Measurement / Visual
Plumbness
Measurement / Plumbness
Alignment,Fitup,Root gap
Smoathness and reinforcement of
final weld
Peaking,Banding,Verticality,Circularity
Root run after back gauging of Butt weld
Joints
QUALITY ASSURANCE PLAN
8/19/2019 17. QAP
7/11
DOC.NO.
DATE:
PAGE :
TITLE
SL.NO. ACTIVITY/ DESCRIPTION CHARACTERISTICS TO BE CHECKED TYPE / METHOD OF CHECKACTION /EXTENT OF CHECK BY
CONTRACTORTYPE AND EXTEND OF CHECK BY JACOBS
RECORDS
REQD.TO BE
SUBMITTED /
MAINTAINED BY
CONTRACTOR
TYPE OF RECORD/BASIS
c
Fabrication Layout Detail Check 100 % Check/witness at random Yes Site Report /ED390
Fitment, Dimension Detail Check 100 % Check/witness at random Yes Site Report
Weld soundness Visual Detail Check 100 % Check/witness at random Yes Site Report /ED324
Erection Layout Detail Check 100 % Check/witness at random Yes Site Report /ED390
Fitment,dimension,slope Detail Check 100 % Check/witness at random Yes Site Report /ED390
Weld soundness Visual / Pneumatic Test Detail Check 100 % Check/witness Yes Site Report /ED390d Roof Plates
Fabrication Detail Check 100 % Review records Yes Site Report /ED316
Erection Fitment, dimension,Slope Detail Check 100 % Check/witness at random Yes Site Report /ED316
Weld soundness Visual / Air Test Detail Check 100 % Check/witness Yes Site Report /ED316
e Shell appurtenances
Fabrication Dimension Detail Check 100 % Check/witness at random Yes Site Report
Detail Check 100 % Check/witness at random Yes Site Report
Orientation Dimension Measurement Detail Check 100 % Witness Yes Site Report
Fitment of weld Joints Detail Check 100 % Witness Yes Site Report
(Nozzle to Shell)
Dimension & Shape Detail Check 100 % Check/witness at random Yes Site Report
Finished Weld joints Visual Detail Check 100 % Check/witness at random Yes Site Report
RF Pad/ Nozzle to shell Leak tightness DP Test / Air Test Detail Check 100 % Check/witness Yes Site Report
Alignment,Fitup,Root Gap
Cleanliness of joint
Measurement / Visual
Measurement / Visual
Dimension, checking diagonal &
squaring
Roof Structure,Curb angle,Wind Girder
Etc.
Measurement / Visual
Measurement / Visual
Measurement / Visual
Smoathness and reinforcement of
final weld
Alignment,Fitup,Root Gap
Cleanliness of jointMeasurement / Visual
Measurement / Visual
Measurement / Visual
Measurement / Visual
Measurement / Visual
QUALITY ASSURANCE PLAN
8/19/2019 17. QAP
8/11
8/19/2019 17. QAP
9/11
DOC.NO.
DATE:
PAGE :
TITLE
SL.NO. ACTIVITY/ DESCRIPTION CHARACTERISTICS TO BE CHECKED TYPE / METHOD OF CHECKACTION /EXTENT OF CHECK BY
CONTRACTORTYPE AND EXTEND OF CHECK BY JACOBS
RECORDS
REQD.TO BE
SUBMITTED /
MAINTAINED BY
CONTRACTOR
TYPE OF RECORD/BASIS
f Roof appurtenancesFabrication Dimension Detail Check 100 % Check/witness at random Yes Site Report
Detail Check 100 % Check/witness at random Yes Site Report
Orientation Dimension Measurement Detail Check 100 % Witness Yes Site Report
Fitment of weld Joints Detail Check 100 % Witness Yes Site Report
(Nozzle to Roof)
Dimension & Shape Detail Check 100 % Check/witness at random Yes Site Report
Finished Weld Joints Visual Detail Check 100 % Check/witness at random Yes Site Report
g Detail Check 100 % Witness/ Review of Film Yes Site Report
h Inspection during hydrotest Leak tightness Visual Detail Check 100 % Witness Yes Site Report
vertically Detail Check 100 % Witness Yes Site Report
Settlement Measurement Detail Check 100 % Witness Yes Site Report
i Calibration Capacity with filling height Measurement Detail Check 100 % Check/witness at random Yes Calibration Chart
5 safety Review Detail Check 100 % Yes
6 As Built Drawing Dimensions with co-ordinates Review Submit Review records Drawings
records of periodic checks
of tools & tackles,Lifting
Machinery ,Electrical
Equipments etc
QUALITY ASSURANCE PLAN
Mark up on
Drawing
Measurement / Visual
Measurement / Plumbness
Measurement / Visual
Alignment,Fitup,Root Gap
Cleanliness of jointMeasurement / Visual
Alignment,Fitup,Root Gap
Cleanliness of joint
Close Vigliance on Day to day basis
Measurement / Visual
Smoothness and reinforcement of
final weld
Inspection prior to release for HydrotestCompleteness,Cleanliness,Overall
dimension, Plumbness,Orientation,
Radiography etc
Awarness, implement and apply as
per norms
Measurements / Visual
Verification of Documents
8/19/2019 17. QAP
10/11
DOC.NO.
DATE:
PAGE :
TITLE
SL.NO. ACTIVITY/ DESCRIPTION CHARACTERISTICS TO BE CHECKED TYPE / METHOD OF CHECKACTION /EXTENT OF CHECK BY
CONTRACTORTYPE AND EXTEND OF CHECK BY JACOBS
RECORDS
REQD.TO BE
SUBMITTED /
MAINTAINED BY
CONTRACTOR
TYPE OF RECORD/BASIS
C WELDING AND TESTING
1 Accuracy Measurement Detail Check 100 % Review records Yes Lab Reports/Site Test
2a Base Material Correctness Review Detail Check 100 % Review records Yes Lab Reports/Site Test
b Welding Equipment
Welding Rectifiers Workability Visual Detail Check 100 % Review records Yes
Grinding Machines Workability Visual Detail Check 100 % Review records Yes Site Report
c Consumables
Electrodes Review Records Detail Check 100 % Review records Yes Mfrs Test Certificate
3 Submit Review records Yes Welding Procedure Spec.
ASME Sec IX /ED-323
4
a Welding of Test Piece Conduct Witness Witness Yes Site Report
b NDT Internal Radiography(100%) Detail Check 100 % Review records Yes Site Report
Destructive Test Physical Test Physical Properties Witness Witness Yes Lab Test Certificate
5
Welder Test Conduct Witness Witness Yes Site Report
NDT Internal Flow Radiography(100%) Detail Check 100 % Review records Yes Site Report
6 Procedure
a Radiography Correctness Scrutiny Preparation & Submit Review records / Procedures Approval Yes Approved Procedure
ASME Sec V
b Dye Penetrant Correctness Scrutiny Preparation & Submit Review records / Procedures Approval Yes Approved ProcedureASME Sec V
c Ultrasonic Correctness Scrutiny Preparation & Submit Review records / Procedures Approval Yes Approved Procedure
ASME Sec V
d Diesel Chalk Test Correctness Scrutiny Preparation & Submit Review records / Procedures Approval Yes Approved Procedure
ASME Sec V
e Vacuum Box Correctness Scrutiny Preparation & Submit Review records / Procedures Approval Yes Approved Procedure
API 650 & Sec V
f Air Test Correctness Scrutiny Preparation & Submit Review records / Procedures Approval Yes Approved Procedure
API 650 & Sec V
g Hydro Test Correctness Scrutiny Preparation & Submit Review records / Procedures Approval Yes Approved Procedure
API 650 & Sec V
QUALITY ASSURANCE PLAN
Site Report,calibration
Certificates
Welding Procedure Qualification
Welder Performance Qualification
Ability of Welder to Perform
Establishing Correctness of welding
variables
Physical,Chemical Properties
Welding Procedure Specification
Calibration of Test/ Measuring Instruments
8/19/2019 17. QAP
11/11
DOC.NO.
DATE:
PAGE :
TITLE
SL.NO. ACTIVITY/ DESCRIPTION CHARACTERISTICS TO BE CHECKED TYPE / METHOD OF CHECKACTION /EXTENT OF CHECK BY
CONTRACTORTYPE AND EXTEND OF CHECK BY JACOBS
RECORDS
REQD.TO BE
SUBMITTED /
MAINTAINED BY
CONTRACTOR
TYPE OF RECORD/BASIS
D PAINTING
1 Accuarcy Measurment Detail Check 100 % Review records YesLab Reports/Site Test
2a Material
Paints & Thinner Chemical Properties Review Detail Check 100 % Review records Yes Mfrs Test certificate
b Equipments
Compressor Workability Visual Detail Check 100 % Review records Yes Site Report
Blasting Equipments Workability Visual Detail Check 100 % Review records Yes Site Report
Spray Painting Equipments Workability Visual Detail Check 100 % Review records Yes Site Report
3 Take Over of Tank for painting Completeness Visual Detail Check 100 % Check/witness at random Yes Site Report
4 Surface Visual Detail Check 100 % Witness Yes Site Report
5 Primer application- DFT Check Thickness Measurement Detail Check 100 % Witness Yes Site Report
6 Final Painting -DFT Check Thickness Measurement Detail Check 100 % Witness Yes Site Report
7 Equipment Identification Numbering Visual Detail Check 100 % Witness Yes Site Report
E MECHANICAL COMPELETION Completeness Visual Detail Check 100 % Check/witness at random Yes Site Report
F FINAL INSPECTION Detail Check 100 % Witness Yes Site Report
G DOCUMENTATION Completeness Submit Review YesQA/QC Documents
As Built Drawings.
Test Reports
QUALITY ASSURANCE PLAN
Overall quality, Data keeping
Surface Preparation / Grit Blasting
Completeness,Cleanliness, Overall
dimension, Plumbness,Orientation,
Radiography etc
Measurement / Visual
Verification of Documents
Calibration of Test/ Measuring Instruments
Recommended