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EEIP Kongress "Industrial Energy Recovery", 24./25. Oktober 2012, Berlin
Ralf Hommers
Senior Project Manager Process Industries / ISDP
Steam Turbines for Waste Heat Recovery
2 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
All data provided on the following slides is for information purposes only, explicitly non-binding and subject to changes without further notice.
Disclaimer
3 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
Content: - Product Range Turbomachinery
- Design Basis
- Applications
- Scope of Supply
- Macro Economical Trends / Relevance for Turbomachinery
- Projects
- Why MAN?
EEIP Kongress "Industrial Energy Recovery", 24./25. Oktober 2012, Berlin
4 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
• Axial flow compressors • Isotherm compressors • Pipeline compressors • Process gas screw
compressors • Centrifugal compressors • Turbair Vacuum blower • Gear type compressors
MAN Diesel & Turbo Compressors
5 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
• Extraction type turbine
• Backpressure turbine
• Condensing turbine
• Turbines with central admission
• Process gas turbo expander
• Air turbines for CAES
MAN Diesel & Turbo Industrial Steam Turbines / Expanders
6 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
Condensing & Backpressure Steam Turbines
Power Output 2 - 160 MW Speed up to 14500 rpm Inlet pressure up to 140 bar Inlet temperature up to 540 °C
Controlled & uncontrolled extractions Steam admission Axial or radial/vertical exhaust Direct driven generators (2pole) & Gearbox driven generators (4 pole)
MAN Diesel & Turbo Product Range Steam Turbines
7 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
More than 108 years of experience in manufacturing Steam Turbines
• First Steam Turbine, manufactured in 1904 • more than 1200 references
• always own technology (no license)
MAN Diesel & Turbo History of MAN Steam Turbines
8 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
Blading Manufacturing Blading Manufacturing Hydro Testing of Casing
High Speed Balancing Assembly Packaging of Steam Turbine
MAN Diesel & Turbo Workshop in Oberhausen/Germany
9 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
Modular Steam Turbine Frame Size Concept:
• field proven modules
• flexibility
• high efficiency
• high reliability
• well referenced
• power range 2-160 MW
High reliable & custom made Steam Turbines Generator Sets
MAN Diesel & Turbo Modular Concept
10 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
All Steam Turbines for all applications (mechanical drives and power generation) are based on a
one-technology platform:
Modular Turbine Frame
120°C; 1.85bar; 23 MW (Carolgen)
Double End Drives > 80MW (Qatra)
Back pressure turbine 540°C; 130bar; 45 MW
(AirMAN)
100bar; 540°C; 125 MW (Solar-ST Shams)
MAN Diesel & Turbo Common Technology
11 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
MAN Steam Turbines covers following applications for Power Generation:
• Biomass
• Combined cycle power plant (CCPP)
• Combined heat and power (CHP)
• Concentrated solar power (CSP)
• Industrial power stations
• Pulp & paper
• Waste heat recovery
• Waste-to-Energy …
MAN Diesel & Turbo Applications for Power Generation
12 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
Typical MAN Steam Turbine Generator Set
Condensate Pumps
Steam Turbine
Generator
Oil Unit
• Axial and Radial Exhaust possible
• Full Package in MDT Delivery Scope
• MDT is capable to deliver the full I&C Scope for the complete package
• Steam Turbine will be customized to Process conditions with extractions and admissions
• Various Control possibilities applicable on customers demand
Condensing Unit
Drain System
Gear Box (if applicable)
MAN Diesel & Turbo Steam Turbine Generator Set
13 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
Scope of supply: • Steam Turbine (Condensing or backpressure type) • Condenser incl. tube cleaning system (if necessary) • Separate Bypass-condenser incl. reducing stations *** • Gearbox (if necessary) • Generator • Circuit breaker *** • Step-up transformer (i.e. from 10,5 to 22kV) *** • Motor control center (MCC) *** • Oil Unit • Capital spare parts (i.e. rotor) *** • 2 - Year spare parts *** • Supervision of erection and commssioning *** • Training*** *** = typically quoted as an option
MAN Diesel & Turbo Scope of Supply- Steam Turbine Generator Set
14 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
Global Gas Need Need for gas is much higher than oil and this is also mainly due to the demand in the developing countries
Global Electricity Need
Need for electricity will rise much higher in the non-OECD countries like China , India , South America , Middle East and South East Asia than in the OECD countries where the demand will be much lower
Global Oil Need
Need for oil will rise further due to high demand in the developing countries like China , India , Middle-East etc.
Growth in population Population growth will be mainly in the developing countries and this will result in the future , need for more electricity , global trade and Industrial production
Macro economical Trends Relevance for Turbomachinery
15 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
MAN Diesel & Turbo Steam Turbine for Finnfjord AS
16 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
‣ Ground Floor Arrangement ‣ Single-lift Turbine ‣ Easy maintenance ‣ Modular design ‣ Pre-tested components ‣ 3D Planning
Design Criteria ‣ high reliability concept for remote area ‣ thermodynamics and systems competence ‣ electrical grid design competence ‣ transport and logistic competence ‣ erection and commisioning competence ‣ service concept
MAN Diesel & Turbo Steam Turbine for Finnfjord AS
17 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
MAN Diesel & Turbo Steam Turbine for Finnfjord AS
Technical Data:
Live Steam Pressure : 41 bara
Live Steam Temperature : 440 °C
Mass Flow : 115 t/h
Output Power : 40,5 MW
Norwegians most powerful Steam Turbine!
18 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
MAN Diesel & Turbo Steam Turbine for SHELL Caroline
Technical Data:
Live Steam Pressure : 1,85 bara
Live Steam Temperature : 120 °C
Mass Flow : 230 t/h
Output Power : 23 MW
19 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
High Efficiency
High Availability
Proven Design
MAN Diesel & Turbo Waste to Energy – London, Belvedere
20 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
Technical Data:
Live Steam Pressure : 70 bar
Live Steam Temperature : 425 °C
Mass Flow : 320 t/h
Output Power : 80 MW
MAN Diesel & Turbo Waste to Energy – London, Belvedere
21 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
Technical Data:
Live Steam Pressure : 56,8 bara
Live Steam Temperature : 484 °C
Mass Flow : 76,1 t/h
MAN Diesel & Turbo Combined Cycle – Isle of Man, UK
Admission Steam Pressure : 6,9 bara
Admission Steam Temperature : 250 °C
Output Power : 25,3 MW
22 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
MAN Diesel & Turbo Steam Turbines for Solar Power Plants
23 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
225 MW Solar Power
MAN Diesel & Turbo Steam Turbines for Solar Power Plants
24 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
ANDASOL 3 Solar Thermal Power Plant, Spain
Parabolic Trough Solar Power Plant with Storage
Capacity : 50 MWel
PAC on 17.04.2012
Size of Collector Area: approx: 500.000 m2
Annual Co2 Savings: 150.000 tonnes
Forecast electricity Volume: about 165 GWh p.a. (Annual Solar operating hours with storage: approx. 3500h)
MAN Diesel & Turbo Steam Turbine for ANDASOL3
25 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
First MAN Solar Power to the Grid
at ANDASOL 3
on Sunday 16 Oct. 2011
at 13:37 hrs.
Maximum Power ~ 53 MW
MAN Diesel & Turbo Steam Turbines for Solar Power Plants
26 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
Concept: Direct Driven Non-Reheat
Type: DK100/350RA6
Steam Inlet : T= 540 °C p=100 bara (450 t/h)
Solar mode: T= 380 °C p=70 bara (252 t/h)
Steam Outlet: 0,130 - 0,170 bara
Speed: 3.000 rpm
Weight: 195 t
Power Output: 125 MW
MAN Diesel & Turbo World's largest Solar Steam Turbine
27 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
• more than 105 years of experience in design and manufacturing of Steam Turbines
• over 1200 references worldwide
• fulfilling state of the art directives
• totally customized and high efficient
Steam Turbines
• low-maintenance & proven design
• high reliability => MAN kann
MAN Diesel & Turbo Why?
28 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
Thank you for your attention !
29 < > MAN Diesel & Turbo ISDP – Ralf Hommers EEIP Kongress - Berlin - 24./25.10.2012 25.10.2012
Disclaimer
All data provided in this document is non-binding. This data serves informational purposes only and is especially not guaranteed in any way. Depending on the subsequent specific individual projects, the relevant data may be subject to changes and will be assessed and determined individually for each project. This will depend on the particular characteristics of each individual project, especially specific site and operational conditions.
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