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Unrestricted © Siemens AG 2016
Advanced Automation and Digitalization forthe Automotive IndustryChris Mozariwskyj, Siemens Digital Factory USA, March 23, 2016
Unrestricted © Siemens AG 2016Page 2
Overview
• Why Change?• To accommodate the demanding he need to move into the digital
enterprise.
• Why Now?• Delay will reduce competiveness and profits.
• Why Siemens Automotive?• Siemens and our Automotive Group can guide you to success in
for your automation projects.
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How effectively is your company dealing with thecurrent and future industry challenges?
Key challenges in Automotive today- Changing Global Consumer- Increased Productivity- Getting to market faster- Generational Workforce Transition- Digital Transformation
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How prepared are you to change your business?
The products, businessmodels and legacy positionsthat once gave companiestheir competitive edge are nolonger secure.Change is necessary!
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Leveraging data to fuel innovation is important, but...
Even if you knew what youneeded to do, could you doit efficiently, flexibly and fast?
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Why Change?Challenges for the industry are growing worldwide
Siemens has the answers to the challenges of our customers in the manufacturing industry.
• Shorter innovation cycles• More complex products• Larger
data volumes
• Resource, Production and Energyefficiencies are key competitivefactors
• Individualized mass production• Volatile markets• High
productivity
Strengtheningour customers’ competitiveness
Increasing efficiencyEnhancing flexibilityReducing the time to market
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Manufacturing is moving into the age of digitalization
IndustrialRevolution
Sources: BITKOM, BCG
DigitalizationComplexityElements
Digitalization
4th IndustrialRevolution
Automation
3rd
Electricity,mass production
2nd
Water and steam
1st
Industrial Revolutions
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Roadmap towards Industry 4.0:Evolution, not Revolution!
Introduction of electronicsand IT to further automate production
Integration and optimization of the entireproduct development process
Self-optimization ofCyber-Physical Systems(CPS)
Path to Industry 4.0
1960 2010 2030
today
Industry 4.0
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12
354
ProductDesign
ProductionPlanning
ProductionEngineering
ProductionExecution
Services
The Future of Manufacturing with Industry 4.0
Faster time-to-marketto master short productlifecycles
Improve operationalexcellence toincrease productivity
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Digitalization shrinks time to market and improves quality
ƒ Seamless integration of product and production intelligence
ƒ Shared data stores and models
ƒ Collaborative closed feedback loop
Faster from inceptionto production…
….based on integration of product-and production design
Serial Process Parallel Process
time timeToday Tomorrow
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Cyber-Physical SystemsDigital Twin contains all the information from virtual to real
ServicesProductionexecution
Productionplanning
Productdesign
Productionengineering
The digital model is always up-to-date and is extendedover the entire lifecycle
Cyber-Physical System (CPS)
Physical production facility
• Software• Mechanics• Electrical• Automation, HMI• Safety, Security• Maintenance
• Location, Identfiy• Status• SW Versions• Interfaces• …
The Digital Twincontains all the information through…
Digital Model
+
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The Evolution continues in Industry 4.0Intelligent production based on Cyber-Physical Systems
“Smart” products
• The product to be manufacturedhas all the necessary information forevery step of its production.
Autonomous production facilities
• Self-organization of networked productionfacilities taking into account theentire value chain.
• Production steps are configured flexiblyin response to changing situations.
Reduction of complexity resulting from “smarter” structures
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The basic building blocks of the Industrial revolution are combining for exponential progress.
Why Now?We are living in an age of transformative technologies
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The Future of ManufacturingProfit Model
EARLYPRODUCTION
GROWTH MATURITY DECLINE END OF LIFE
Speed toMarket
ExtendReturns
IncreaseRevenue
BoostProductivity
ReduceCost
Launch
ProductionPeak
Phase OutBreak Even
$+
$-
MINIMIZEMAXIMIZE
Profit
$
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12
354
ProductDesign
ProductionPlanning
ProductionEngineering
ProductionExecution
Services
The Siemens Approach to the Future of Manufacturing
Only a holistic automation approachincluding the whole value chain will
yield sustainable competitiveness
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The Siemens Future for ManufacturingStep 1: Faster development of product design through Siemens PLM software
Digital Enterprise Platform
Future Manufacturing begins with digital productdesign.
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ProductDesign
ProductionPlanning
ProductionEngineering
ProductionExecution
Services
1
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The Future of ManufacturingStep 1: Faster development of product design through Siemens PLM software
Landing on Mars is oneof the hardest jobs on Earth.
On August 5, the Mars rover Curiosity landedsuccessfully on the surface of Mars. There was only onechance to get it right. For this unprecedented challenge,NASA employed Siemens PLM software solutions. Thedevelopment team at NASA’s Jet Propulsion Laboratorydigitally designed, tested, assembled, and simulated theentire Mars rover before a single physical prototype wascreated.
Digital Enterprise Platform
Concept to Production, interoperability testingthrough digital simulation.
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ProductDesign
ProductionPlanning
ProductionEngineering
ProductionExecution
Services
1
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The Future of ManufacturingStep 2: Simulation of production planning reduces time to market
Faster Time to MarketMoving from serially phased silos to simultaneouscollaborative engineering, improves planningschedules and production start.
2 354
ProductDesign
ProductionPlanning
ProductionEngineering
ProductionExecution
Services
1
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The Future of ManufacturingStep 2: Simulation of production planning reduces time to market
2 354
ProductDesign
ProductionPlanning
ProductionEngineering
ProductionExecution
Services
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Collaborative closed loop feedbackDigital design platform reduces individual physicalcollaboration requirements, between teams, to identifydesign flaws and allow for a faster production cycle.
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ProductDesign
ProductionPlanning
ProductionEngineering
ProductionExecution
Services
The Future of ManufacturingStep 3: Cost savings through the highest efficiency in automation engineering
TIA Portal is the key to unlocking efficiencyTIA minimizes time and costs through dataconsolidation, bringing the virtual world to the realworld.
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ProductDesign
ProductionPlanning
ProductionEngineering
ProductionExecution
Services
The Future of ManufacturingStep 3: Cost savings through the highest efficiency in automation engineering
TIA Portal is the key to unlocking efficiency
TIA minimizes time and costs through engineeringefficiencies and increased access to data .
1979 1996 2010 2012 2020Cost of engineering Complexity of automation Total automation costs Engineering Efficiency
Engineering cost/hour
Automation complexity (time)
Total costs
Long-term development of automation costs
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ProductDesign
ProductionPlanning
ProductionEngineering
ProductionExecution
Services
The Future of ManufacturingStep 3: Cost savings through the highest efficiency in automation engineering
TIA Portal is the key to unlocking efficiencyTIA minimizes time and costs through integrateddiagnostics, common data management, safetyand security.
One commonframework
Unique and consistentuser interface concept
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Security Integrated
Safety Integrated
Diagnostics
PROFINET
Common Data Management
HMI PLC DistributedI/O
MotionControl Drives
WinCC Step7 Scout Startdrive
TIA Portal
Common and centralized services
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ProductDesign
ProductionPlanning
ProductionEngineering
ProductionExecution
Services
The Future of ManufacturingStep 3: Cost savings through the highest efficiency in automation engineering
TIA Portal is the key to unlocking efficiency
TIA minimizes time and costs through improvedengineering efficiencies.
One Engineering Frameworkfor all new Hardware components
TIA PortalTo help protect your privacy, PowerPoint has blocked automatic download of this picture.
intuitive efficient proven
SINAMICS
SIMATIC HMI
SIMATIC NET
SIMATIC Controller
Safety Integrated
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Totally Integrated Automation
IndustrialData Management
IndustrialSecurity
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SafetyIntegrated
IndustrialCommunication
Integrated Engineering
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PlantCloud Services
PLM Software
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ProductDesign
ProductionPlanning
ProductionEngineering
ProductionExecution
Services
The Future of ManufacturingStep 3: Cost savings through the highest efficiency in automation engineering
TIA Portal is the key to unlocking efficiency
TIA minimizes time and costs throughinteroperability of automation components.
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ProductDesign
ProductionPlanning
ProductionEngineering
ProductionExecution
Services
The Future of ManufacturingStep 4: Efficient production based on high performance technology
Minimize your downtimeIntegrated system diagnostics and commissioning toolshelp you quickly diagnose issues so you’re quicklyback up and running
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rol
Manufacturing Execution System
Totally Integrated Automation Portal
SCADA System Energy Management
Controller HMI IPC Communication Motion Control CNC
Power Supply Industrial Identification Distributed I/O Drive Systems Industrial Controls
Management
Operations
Field
Control Engineering Framework
Tota
llyIn
tegr
ated
Aut
omat
ion
Management
Operations
Field
Control
Product Lifecycle Management and Enterprise Resource Planning
Product design Product data Production planning ERP12 354
ProductDesign
ProductionPlanning
ProductionEngineering
ProductionExecution
Services
The Future of ManufacturingStep 4: Efficient production based on high performance technology
Minimize your downtimeIntegrated system diagnostics and commissioning toolshelp you quickly diagnose issues so you’re quicklyback up and running
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The Future of ManufacturingStep 5: Services throughout the lifecycle are built upon the previous step’s data
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ProductDesign
ProductionPlanning
ProductionEngineering
ProductionExecution
Services
1
Data Transforms Production Maintenance
Maintenance teams have to now add iPads andlaptops to their toolbox.
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The Future of ManufacturingStep 5: Services throughout the lifecycle are built upon the previous step’s data
10101010
2 354
ProductDesign
ProductionPlanning
ProductionEngineering
ProductionExecution
Services
1
Data Transforms Production Maintenance
Maintenance teams have to now add iPads andlaptops to their toolbox.
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The Future of ManufacturingStep 5: Services throughout the lifecycle are built upon the previous step’s data
10101010
2 354
ProductDesign
ProductionPlanning
ProductionEngineering
ProductionExecution
Services
1
Data Transforms Production Maintenance
Maintenance teams have to now add iPads andlaptops to their toolbox.
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The Future of ManufacturingStep 5: Services throughout the lifecycle are built upon the previous step’s data
Defense in DepthSolve the challenge of big data,the Siemens Industrial Security Concept:Assess, Implement, Manage
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ProductDesign
ProductionPlanning
ProductionEngineering
ProductionExecution
Services
1 Know-how protection
Firewall & VPN
Authentication management
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The Future of ManufacturingStep 5: Services throughout the lifecycle are built upon the previous step’s data
Siemens Standard Support ServicesNo charge single toll-free number, with liveoperators, technical support during normalbusiness hours.
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ProductDesign
ProductionPlanning
ProductionEngineering
ProductionExecution
Services
1 A workforce improvement program that is customized to your exact learning needs.
Assess Define Implement
Courses include:
• Product
• Safety
• Certification learningprograms
Course delivery methods:• In-person• Virtual instructor-led• Digital
Manage
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The Future of ManufacturingThe complete cycle
ProductionPlanning
ProductDesign
Logistics
ServiceSupplier
ProductionExecution
ProductionEngineering
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Siemens AutomotiveProducts, solutions, services and vertical expertise from a single source
A
B
C
D
Value propositionfor Automotive
B
D
C
A
SolutionsConveyor systems in final assembly,test rigs, automation engineering, etc.
VerticalsAutomation concepts for powertrain,assembly, body, paint, tier 1, machine builders.
ServicesBusiness based Maintenance,Energy efficiency consulting, etc.
ProductsTIA Portfolio:PLC, HMI, SIMATIC Net, SIMATICIT, Sirius, energy efficient drives, SINUMERIK,etc.
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In Plant Service
Production Efficiency
Support operation uptime
Optimize installed base
Migration
Digitalization
Pilot installations
Engineering Value Add
ValidationFunctional Definition & Design
Architectures and Components
Development of standards
Siemens AutomotiveOur approach
Realize
Modernize Operate
SiemensAutomotive
Group
Planning
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Siemens AutomotiveWorld-wide setup to support our customers where ever they go to
Siemens Automotiverepresented in 20 countries
Siemens Automotive - Center of Competency
Covering over 1,500 plants globally
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Solutions for Automotive Program Managementsupport concept
Automotive GroupAutomotive Groupµ Start-Up
support
µ Training ofend-users
µ Training Racks
µ Project DVD
µ Training ofMachine Builder
µ Commissioningsupport
µ Hotline Support
µ Spare partpackage
µOn siteService &Support
µ Component List
µ Project Manual
µ Project specificsoftware
µMachinecoordination
In every project phase, the Automotive Team supports the end users and machine builders
PlanningPhase
Commissioningat
Machine Builder
Start ofProduction
OperationJob 1
Commissioningat
End User
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A future- focused, totally integrated approach
Siemens is your Automotive Solution
Industry 4.0 with theSiemens TIAapproach optimizesthe entiremanufacturingprocess, leading toincreased ROI
Improved engineering efficiency RESULT Lower design costsBENEFIT
Integrated communication tools RESULT Production flexibility
Technologies that protect personnel,machinery and the environment RESULT Improved safety
Integrated diagnostic functions RESULT Minimized downtime
Integrated security functions RESULT Lower plant and network risk
Single, streamlined database RESULT Optimized data quality
Increased access to common data RESULT Better decision making
Global standards RESULT Simplified implementation of automation solutions
Interoperability of system-tested components RESULT Improved overall performance
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Chris Mozariwskyj
DF FA S MP DE
5555 New King St
Troy, Michigan
Phone: 248-219-2391
E-Mail: chris.mozariwskyj@siemens.com
Thank you for your attention!
Enjoy the rest of Manufacturing in America 2016
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Every portfolio segment of solution business has a clear ownershipto drive innovation and cover project responsibility
Generalcontracting
Conveyorsystems
Assemblysystems
Automationengineering
EOL –Test and diagnostics
Industrylogistics
Global professional project management of turnkey projects comprisingplanning, engineering and commissioning
Heavy EMS, Light EMS, EMS Driver, Skillet-, roller bed and slat-/belt conveyorsand special conveyors for bodyshop
Assembly fixtures, frames and systems e.g. for frontend, cockpit, marriage
Automation solutions for Body shop, Paint shop and Assembly shop;
Testing technology for the check of car electronic and rigs for roller testand wheel alignment
Turnkey solutions for pallet, tote and customized warehouses
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