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8/8/2019 AMEC Future of Oilsands
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The Future of the Canadian Oil SandsEngineering & Project Management Advances
Peter Madden, President, AMEC Oil Sands
Presented to: World Energy Congress,
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Agenda
Safety
Oil Sands Background & Facts Engineering & Technology
Project Management
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Lost Time Injury Frequency Rate
Comparison
CAPP Canadian Association of Petroleum Producers
MSHA Mine Safety and Health Administration
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Total Recordable Incident Rate
Comparison
5.05
3.224
5
6
IR
0.350.2
0
0
1
2
TR
Alberta*
Construction
Industry
Oil Sands* A M EC Oil Sands Oil & Gas**
Producers
Construction
Average
Oil & Gas**
Producers
Construction
Pacesetter
"#$
%
& $
'
( () 0
1
2
3
4
'
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AMECs Health, Safety, Security and
Environment (HSSE) Vision
Beyond Zero is our vision ofwhat we need to do and where
Management Systems
sustainable, world-class HSSEperformance throughout all our
global operations
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AMECs Health, Safety, Security and
Environment (HSSE) Vision
Beyond Zero is our vision ofwhat we need to do and where
Protecting our Work Force
sustainable, world-class HSSEperformance throughout all our
global operations
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Global Resources
264
175
200
250
300
rels
53%
47%
Source: Oil & Gas Journal, December 2009
136
115102 99
92
60
4436
30
21
0
50
100
150
billion
ba
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Growth Case Western Canada Oil Sands &
Conventional Production
Source: CAPP Crude Oil Forecast, Markets & Pipeline Expansions, June 2010
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Mineable Oil Sands
Mining 20% of the oil sands resource is less than 200 feet deep
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In Situ Oil Sands
Cold Flow
Low capital investment
Only works well where the oil (bitumen) is fluid enough
Recovery is only 5-10%
In Situ 80% of the oil sands resource is more than 200 feet deep
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In Situ Oil Sands
Recovery rate:
20-25%
Recovery rate:
up to 60%
LP
Cyclic Steam Stimulation (CSS) Steam-assisted Gravity Drainage (SAGD)
HP
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Toe to Heel Air Injection (THAI)
Lower capital costs
Minimal usage of natural gas and water
Potential to be utilized in deep heavy oil resources
80% recovery expected
Future In Situ Technology
Vapor Extraction Process (VAPEX)
Solvent injected into oil sands resulting in significantviscosity reduction
Expensive injection fluid (propane)
Lower energy costs
Potential for in situ upgrading and application to thinreservoirs
Limited field-testing
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ENGINEERING PRE-FAB CONSTRUCTION PRE-COM COM
Start-up
-
Traditional project execution approach
Management & Schedule Improvements by
Progressive Completion Process
ENGINEERINGCONSTRUCTION
Potential
savingCWP
CWP
CWP
CWP
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CWP Acceptance Hierarchy
Inspection
Deficiency/Punch list
DisciplineCheck-sheets
CWP CWP CWPInspection
& Test Plan
CWP
Level 1 acceptanceBuilding block
completion
Level 2 acceptance
ModulesCivil
Structuraletc.
Deficiency/Punch list
DisciplineCheck-sheets
Completion
Level 3 acceptanceSystem testing/Completion
CWP
Deficiency/Punch list C or D
DisciplineCheck-sheets
Inspection& Test Plan
SystemTurnover
Module installationsInterconnectsLoose spool installationBuildings & outfittingCable pullingetc.
Function testing loops
Mechanical Completion
CSU - CCC
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Engineering Integration
Benefits
Dimensional Data Profile
Instrument physical data
Vendor data
Item Tag
Process data
Deliverables
Data interfaces
Electrical
Tag Registry
Data exchange
With SPFData owned by authoring/nominated
applicationData synchronised between design toolsData validation (Tag registry)
Single point of entry for data; data passedforward through design process
AVEVA VPRM
Piping Specs and Commodity DataSpec name
Valve Commodity Code
Engineering Data
Hardcopy Engineering
SpecsCommodity Code list
Info displayed in P&ID and
datasheetModel + DrawingTags
Isometric drawingOrthographic drawingsPiping Component Data
Line Data
Equipment Data
Instrument Data
Progress
MTO
Visualization data
Attribute data
ProcessElectrical
Instrumentation
Spec (VPRM)
3D
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The Future of the Canadian Oil SandsEngineering & Project Management Advances
Peter Madden, President, AMEC Oil Sands
Presented to: World Energy Congress
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