Avon Plastic Products, Inc. Company Overview Manufacturing Facilities: Rochester Hills, MI...

Avon Plastic Products, Inc.

Company Overview

• Manufacturing Facilities: Rochester Hills, MI• Established 1978• ISO 9001-2008 Registered• TS 16949 compliant• 40 Employees• 15 Injection Molding Machines: - 75 ~ 1100 ton• $5 Million Annual Sales

Avon’s Major Customers

Magna Irvin Automotive / Takata Lear General filters Flex-N-Gate General Motors Kern- Liebers Link Technologies Hi-Lex Dura Automotive

Primary Resin Systems

• Avon processes 2 Million Lbs. of resin annually:

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ABS NYLON PP PVC TPE

Core Products Automotive

• Black plastic components (Exterior / Engine )• Interior components (molded in color)• Insert molded with metal and plastic components

( Exterior / Interior )• Dunnage ( Packaging related components )

Consumer• Filter components• Flower Pots• Packaging components

Door Sealing SystemsWindow GarnishesGlass Run Channels

Glass Run Channels

Shift Boots

Insert Molding of Flexible PVC

Security Shades

Headliner and Visor Trim

Visor cores and Clam Shells

Center Console Components

Center Console Components

Core Processes INJECTION MOLDING INSERT MOLDING WORK CELL

CAPABILITIES• SONIC WELDING

• HOT MELT ADHESION

• COMPONENT ASSEMBLY

• ROBOTIC EXTRACTION

Sonic Welding

Robotic Extraction

Lean Corporation

Avon’s Secret To Low Cost Production: Avon’s Secret To Low Cost Production:

• KAN-BAN (MIN / MAX) • POKE-YOKE • QUICK CHANGEOVER• TPM• STANDARDIZED SET-UPS• VISUAL FACTORY• WASTE ELIMINATION• Zero Debt

AVON’S CORPORATE MISSION

Be committed:

• To our customers, employees, & communities.

• To continuous improvement in every aspect of our business through

our quality programs.

• To be profitable by implementing Lean Manufacturing methods.