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Belts for the Textile industry
The full belting range:• TangentialBelts• EC-Tapes• ProcessandConveyerBelts• RollerCoverings• EndlessWovenBelts• TimingBelts• EngineeredBelts• KnittingTapes
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Ammeraal Beltechisaleadingma-nufacturerofProcessandConveyorbeltsandhasauniquereputationfordevelopinginnovativesolutionsforbeltingapplications.
Ammeraal Beltechoffersbelttypesofvariousqualitiesforthethreeimportanttextilesectors:yarn-spinning,weavingandnonwovens.Yarn-spinningandweavingmanuf-acturersmainlymakeuseofourRAPPLON®highperfomanceflatbelts,whichofferthebestcha-racteristicsintangential,spindle,circularknittingandmachinetapes,andofcoursedrivebeltstoo.Inthenonwovensindustrythedemandismoreforprocessandconveyorbeltswithsmoothsurfaces,antistaticandlaterallystableproperties.
WeatAmmeraal Beltech are able to offerafullrangeofbeltingproductstomeettheever-increasingperfor-mancedemandsandtoprovidewellconsideredsolutionsforallbeltingprocessesinthetextileindustry.
Contents
Applications....................................................................2
TangentialBelts..............................................................3
EC-Tapes......................................................................... 4
QuickSplicesystemandRappCalcprogram.................. 5
RapplonStandardProgram........................................... 6
ProcessandConveyerBelts.......................................... 7
RollerCoverings............................................................ 8
EndlessWovenBelts..................................................... 9
TimingBelts,EngineeredBeltsandKnittingTapes..... 10
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Innovative belting solutions for the textile industry
Ammeraal Beltech offers belting solutions for the entire textile production line - from cotton cleaning and fibre preparation, through tuft-feeding and carding all the way to spinning and twisting applications.
In almost every machine you will find Ammeraal Beltech products:• Combingmachines• Cardingmachines• Rovinganddrawingframes• Speedframe• Texturingmachines• Twistingmachines• Knurlingmachines• Knittingmachines• Ringspinningmachines• Rotorspinningmachines• Washingmachines… and many more
Our comprehensive range is built around six product groups:
1.Process&Conveyorbelts2. High performance flat belts3. Modular belts4. Endless woven belts5.Timingbelts6. Engineered belts
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Yarn spinning, twisting and finishing processes are demanding applications for tangential belts. Highest perfor-mance means maintaining constant high spindle speeds during the lifetime - essential criteria for yarn producers who have to guarantee a top yarn quality.
OurreliablerangeofRAPPLON® Quick-SpliceTangentialbelts,madeofselectedhigh-grade raw materials, offers real ad-vantageous benefits to our customers.
Thespecificallydesignedtensionmem-ber copes with highest speeds and fea-tures an extreme flexibility for run over smallpulleysandbackflexings.Noneedof re-tensioning even for long machines fitted with more than 1000 spindles.
RAPPLON®QuickSpliceTangentialBelts
Spinningmillsarerunning24/7andlookforutmostefficiency.
ThesuperiorXNBRsurfaceresiststospindlestopswithoutdifficultywhilemaintainingthespindlespeed.
RAPPLON®Quick-SpliceTangentialbeltsarespecifi-callydesignedforlongringspinningmachines.
Customerbenefits
• Longestlifetime › Extremely flexible belt ›WearresistantXNBRelastomercover ›Sturdyandflexibleendlessjoints• Reducedenergyconsumption › Unique polyester fabric tension
member › Elastomer cover with maximum
efficiency• Improveddimensionalstability › Modern tension member materials › Insensitive to moisture fluctuations ›Nodowntime• Easybeltinstallation ›Beltsurfaceswithdifferentcolours
avoiding twists in the machine ›QuickSplicebeltsandtoolsforon-
site fitting ›Lowtensionpolyesterfabric• Uniformyarnquality ›Slippage-freeelastomercover › Modern tension member without
need to retension• Nofluffaccumulation › Permanently antistatic › Perfect non-fraying belt edge quality
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RAPPLON®EC-Tapes
TheEC-Tapeisthemosteconomicalandefficient spindle tape you can choose. It is dimensionally stable and antistatic. TheRAPPLON®EC-Tapeislightinweight, contains high flexibility and has high friction values. Its abrasive resistant cover contributes to considerable energy savings for your spinning frame. TopsurfaceoftheEC-Tapeisdesignedto move freely over the braked spindle whilst the elastomer coated side of the EC-Tapeensuresaslipfreetransmission.
ThesurfaceoftheRAPPLON®EC-Tapeguaranteescons-tantspindlespeedalthough one spindleisbraked.
MainRAPPLON®EC-Tapefeatures:• Spindlespeedupto25´000rpm• Energysaving• Increasedproductivity• Dimensionallystable• Permanentlyantistatic• Highflexibility• Slippage-freetransmission• Consistentspindlespeed• Easytoinstall
To endless the RAPPLON®EC-TapeaskiverliketheHS51isusedtoskivethetwoendsofthetape.
Main Data:Tapethickness: 0.55mmTapeweight: 0.56kg/m2
Construction: Syntheticsandwich spindle tapeWharveside: MixedfabricPulley side: High friction elastomer
AvailabledeliverymethodsArt.No. Length WidthFull slab 545480 50 m 600 mm Dispenserboxes545410 5 x 50 m 11 mm 545430 5 x 50 m 13 mm EC-Glue545500 10 ml
AfterapplyingathincoatofEC-Glueononeskivedend,theRAPPLON® EC-Tapehastobeplacedintothe P51/120heatpressforapproximately3minutes.
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Innovativefeatures:QuickSplicesystem andRappCalcprogram
RAPPLON®QuickSplicejointingsystem
AperfectcombinationwiththeRAPPLON®QuickSpliceSystemwhichwarrants a perfect endless splice of your tangential belts, independently if made on-site or in the workshop.
ThecompactdesignofournewQSP60LFplusmakessplicingsafeandeasyevenintightsurroundings.
Customerbenefits:• Consistentthicknessoverjoiningarea• Easyandfaston-sitesplicing• Bi-directionalrunning• Visuallyconfirmedsplicequality• Perfectlystraightjoiningarea
Guiderailsareavailableineverywidthbetween10and60mmensu-ringalwaysperfectalignementoverthejoiningarea.
Tailormadetools,likeourMFT40punchingequip-ment,arereallyap-preciatedbyusers.Small,efficientandcosteffective.Savetime-SavemoneywithQuickSplicetechnologies.
RappCalccalculationprogram
TheRapploncalculationProgramoffershigh comfort, simple data input and data changes for easy optimization of tangentialdrivesandbelts.Rappcalc8.2always leads you to the best solution.
RappCalcFeatures:• PowerTransmissionCalculation• RollerDriveCalculation• TangentialBeltCalculation• Simpledatainput• Comprehensiveprintofresults• Storageofdataforre-utilization• Optimizationforallsortofdrives
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Itemno. Description Belt&Applicationinfo Features&Characteristics
54253 RAPPLON®GG06.18RF Power transmission, Yarn spinning & twistingShockabsorbing,abrasionresistant, HighefficientXNBRelastomercover
54254 RAPPLON®GG09.24RF Power transmission, Yarn spinning & twistingShockabsorbing,abrasionresistant, HighefficientXNBRelastomercover
54295 RAPPLON®GG11.25RR Power transmission, Yarn spinning & twistingShockabsorbing,abrasionresistant, HighefficientXNBRelastomercover
54256 RAPPLON®GG12.30RR Power transmission, Yarn spinning & twistingShockabsorbing,abrasionresistant, HighefficientXNBRelastomercover
54257 RAPPLON®GG15.30RR Power transmission, Yarn spinning & twistingShockabsorbing,abrasionresistant, HighefficientXNBRelastomercover
54277 RAPPLON®GG15.40RR Power transmission, Yarn spinning & twistingShockabsorbing,abrasionresistant, HighefficientXNBRelastomercover
54258 RAPPLON®GG18.33RR Power transmission, Yarn spinning & twistingShockabsorbing,abrasionresistant, HighefficientXNBRelastomercover
54259 RAPPLON®GG18.40RR Power transmission, Yarn spinning & twistingShockabsorbing,abrasionresistant, HighefficientXNBRelastomercover
54626 RAPPLON®GGE15.20RRQ Power transmission, Yarn spinning & twistingResistantbeltedge,insensitivetomoistureand temperature,dimensionalstable,QuickSplicejoining
54618 RAPPLON®GGE15.25RRQ Power transmission, Yarn spinning & twistingResistantbeltedge,insensitivetomoistureand temperature,dimensionalstable,QuickSplicejoining
54609 RAPPLON®GGE15.30RRQ Power transmission, Yarn spinning & twistingResistantbeltedge,insensitivetomoistureand temperature,dimensionalstable,QuickSplicejoining
54614 RAPPLON®GGE8.20RRQ Power transmission, Yarn spinning & twistingResistantbeltedge,insensitivetomoistureand temperature,dimensionalstable,QuickSplicejoining
54047 RAPPLON®LT12 Power transmission (cone drive) Oil & grease resistant, suitable for high start-up torques
54292 RAPPLON®GR12 Power transmissionShockabsorbing,suitableforhighstart-uptorques,highefficientNBRelastomercover
54002 RAPPLON®GT04 Power transmissionShockabsorbing,abrasionresistant, HighefficientNBRelastomercover
54003 RAPPLON®GT06 Power transmissionShockabsorbing,abrasionresistant, HighefficientNBRelastomercover
54545 RAPPLON®UU10ERFQ Sliverbeltforcards QuickSplicejoining
54104 RAPPLON®GG02FF SlivertransportbeltoncombersShockabsorbing,abrasionresistant, SpecialsmoothNBRelastomercover
54606 RAPPLON®PGE5SFQ Sliverbeltforcards QuickSplicejoining,Specialsmoothcover
54543 RAPPLON®UU8ERSQwhiteFDA Sliverbeltforcards QuickSplicejoining,Specialsmoothcover
545480 RAPPLON®EC-Tape EconomicspindletapeforRingSpinningEnergy saving, available in dispenser boxes 11/13mmwidth
54055 RAPPLON®SSB84HighperformancespindletapeforCarpetindustryandTwisting
Shockabsorbing,abrasionresistant, HighefficientNBRelastomercover
RAPPLON® standard range for the textile industry
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Process&Conveyorbeltsforthetextileindustry
In the refinement processes like colou-rizing and printing smooth and reliable solutionsarerequired.FurthermoreAmmeraal Beltech’s process and convey-or belts provide efficient flow of bales, fibres, bobins and packages. Is it in plane or spikes lattice conveyors, blower rooms, aprons, spinning machines, high-speed cross lappers, we give you the answer.
Conveyorbeltwithsmoothsurfaceforyarnrolltransport.
Nonwovenstechnologyisaboomingmarket – the production capacity of a modern nonwovens plant with tan-gle-fleece cards is around 4,000 m2/h.Nonwovensareusedinmanydifferentindustries, not only in the textile in-dustry. Ammeraal Beltech supplies many facilities for nonwoven equipment.
Processandconveyorbelts
Covertype/material Applicationandfeatures
FlexamEM8/20+04GreenASFG Blowrooms,generaltransport,antistatic
FlexamEM4/101+02BlackASHC Crosslapper,highconductive,veryflexible
FlexamEF10/2A18+07GreenFG Latticeconveyor,lateralflexibility
NonexEM8/20+05D.GreenASLatticeconveyor,generaltransport,antistatic, oil and grease resistant
RopanylEM10/20+03GreenAS general transport, smooth surface, antistatic, very flexible
RopanolEF12/200+00TransparentYarnrolltransport,highforce/elongationvalue, impregnated bottom
RopanolEM8/20+00(PVC)BlackASHC Highly antistatic
SBREC7/401+01Tan Aprons
IntheNonwovenindustrythereisde-mand for belts with smooth low friction surfaces, which have excellent antistatic and laterally stable properties to achieve a continuously high quality finished product.
Ammeraal Beltech offers solutions for nonwoven technology worldwide and supplymanycustomers-notjustthetextile industry - using cross-lapper equipment.
Ammeraal BeltechCross-lapperbeltsaredimensionally stable and highly conduc-tive during operating conditions with no tearing of the web due to excellent release properties.
TheextremelythincoatingofeitherPVCorTPUensuresalowbeltweightthatmakes the belt very suitable for high-speed operation and prevents elongati-on and accumulation of the web.
Crosslapperbelt
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Rollercoveringmaterials
Someexamplesofourrollercoveringmaterials,availableinself-adhesiveor non-stick quality:
1.NI-P22beige
2.NR-P22beige
3.NI-P18white
4.PV-A15white
5.NR-P18grey
6.PV-00transparent
7.PV-P14blueDS
8.PF-P6greyFG
Featuresoftherollcoveringrange:• Abrasionresistant• Antistatic,oilandgreaseresistant• Hardnessesforhighandlowgrip• Narrowtolerances• Manycoloursandprofilesavailable• Availableinselfadhesivequality
High-qualitybel-tingforextremelyadhesivecovering.
Highadhesiverollercoveringsareusedonaweavingmachine.Onlyoneofmanyexamplesthatdemonstrateour high quality in thetextileindustry.
Properties
Type Material Temp.
NI Nitrilerubber 120°C
NR Naturalrubber 100°C
PV PVC 80°C
PF PVCOil&fatresistant 80°C
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EndlessWovenBeltinginthetextileindustry
Therearetextileapplicationswherestandard process and conveyor belts cannotbeused.Whereextremelevelsof strength, tension and temperature resistance are needed, seamless and spliceless belts are the perfect choice. Ammeraal Beltech offers excellent tailor-madesolutions.Thepiddlerpullingbeltis designed to customers’ requirements.
Piddlerbeltinac-tionduringviscoseproduction
Ammeraal Beltech’s in-housewea-vingandcoatingcapabilitiesmakeitpossibletoofferawiderangeofendlessandnon-endlessfabriccons-tructions,usingnumerousnaturalandsyntheticyarnssuchascotton,flax,polyamide,polyesterandaramide.
Using various endless woven fabrics, the unique functionality of Ammeraal Beltech’s belting range is illustrated by the fact that extremely heavy armoured cables can be processed with the same degree of smoothness as biscuit dough passing over a knife edge.
Coverscanbesuppliedindifferent colours, hardnesses or combinations.Coverrange:PVC,TPU,PUR,PE,TPE-E,TPB,Si.Profilerange:upto77standardprofiles available.
Impressionofabelt during the profilingprocess.Customisedwithavarietyofcoatingsandprofiles,thebeltsaremanuf-acturedusingaqualityassurancesystem,basedonISO9000:2000.Inthisway,ithasbecomepossibleto substantially expanddevelop-mentsinprocessandconveyorbelting.
Endlesswovenbeltsprovidemanyadvantages:• Endless and spliceless design; no seam• Constantlinespeedsandproper
tracking• Excellent tensile strength and
elongation properties• Operating temperatures from -80°Cupto+500°C
• Belttensionofupto1,000N/mm belt width
• Speedsofupto1,200m/min.• Widerangeofcoatingsandprofiles• Flexibleenoughtowraparoundsmall
rollers and knife edges
Keycustomerbenefits:• Chemicalresistanttopcover• Identical (= twin) fabric construction
in polyester• Identical (= twin) cover construction inwearresistantPVC
• Identical (= twin) non-slip fishbone profile
• Seamlessfabric,coverandprofile
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TimingBelts,EngineeredBeltsandKnittingTapes
Ammeraal Beltech timing belts offer precise solutions for synchronized con-veying, positioning and power transmis-sion.Differenttoothpitchesandshapes,cord and coating materials and a broad range of fabrication treatments are all available options.
Ammeraal BeltechPUtimingbeltsprovidetotalsolutions:• Extensivestandardrange• Localtechnicalsupport• Innovativesolutions• Lowmaintenance• Customizationpossible• Commercialsecurity
Ammeraal Beltech EngineeredBeltsare customized solutions for individual requirements when standard belting is not enough or conventional belting is limited.Variousengineeringtechniques,full range of covering materials and constant development allow us to sa-tisfy a wider range of more demanding applications.
Ammeraal BeltechEngineeredBeltsofferoutstandingadvantages:• Broadrangeofengineering
techniques and materials• Localtechnicalsupport• Volumeflexibility• Bespokesolutions• Infinitecustomizationpossibilities• CNCprecisionfabrication
Ammeraal Beltech specialbeltsforCircularKnittingMachines:• RapplonHighPerformanceflatbelt
with perforation• SpecialPUtimingbeltwithjointor
truly endless• Standardbeltwidthis10mm• Beltscanbemadetoanylength• Beltsareavailablefordeliveryinvirtu-
ally every specification
Ammeraal Beltech - one supplier for all circular knitting belts.
TimingBeltTT5aramid
Art.no. Description Application Remark
54252 RAPPLON®GG04.16RF+perforation Specialknittingtape Availableindispenserboxes
7204700 PULinearTT5steelcord,whitePositive feeder belt for circular knitting machines
Alsotrulyendlessversionwithoutanyjointavailable
7214700 PULinearTT5aramidcord,bluePositive feeder belt for circular knitting machines
Alsotrulyendlessversionwithoutanyjointavailable
Your global contact
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International Head Office:
AmmeraalBeltechHoldingB.V.Handelsstraat 1P.O.Box381700AAHeerhugowaardTheNetherlands
T+31 72 5751212F+31 72 5716455info@ammeraalbeltech.comwww.ammeraalbeltech.com
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