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व्यावसाययक परीक्षण यरपोर्ट सखं्या@ No.: Machine-223/833
COMMERCIAL TEST REPORT माह:@ Month: February, 2018
SANTHOSH - 938 MINI ROUND BALER (TRACTOR MOUNTED, PTO POWERED)
भारत सरकार Government of India
कृयष एवं यकसान कल्याण मंत्रालय
Ministry of Agriculture and Farmers Welfare
कृयष, सहकायरता एवं यकसान कल्याण यवभाग Department of Agriculture, Cooperation and Farmers Welfare
दयक्षणी के्षत्र कृयष मशीनरी प्रयशक्षण एवं परीक्षण संस्थान Southern Region Farm Machinery Training and Testing Institute
ट्रैक्र्र नगर, गालटयदने्न - 515 731, यिला: अनंतपुर (आं. प्र.) Tractor Nagar, Garladinne- 515 731, District: Anantapur (A.P.)
[An ISO 9001:2015 CERTIFIED INSTITUTION]
Website: http://srfmtti.dacnet.nic.in/
E-mail: fmti-sr@nic.in Tele./FAX: 08551-286441
Machine-
223/833
SANTHOSH - 938 MINI ROUND BALER
(TRACTOR MOUNTED, PTO POWERED) COMMERCIAL
SOUTHERN REGION FARM MACHINERY TRAINING & TESTING INSTITUTE -
ANANTAPUR [An ISO 9001:2015 CERTIFIED INSTITUTION] Page 2 of 27
SANTHOSH - 938 MINI ROUND BALER
(TRACTOR MOUNTED, PTO POWERED)
Report No. : Machine-223/833 Month: February Year: 2018
Government of India
Ministry of Agriculture and Farmers Welfare
Department of Agriculture, Cooperation and Farmers Welfare
Southern Region Farm Machinery Training and Testing Institute
Tractor Nagar, Garladinne- 515 731, District: Anantapur (A.P.)
[An ISO 9001:2015 CERTIFIED INSTITUTION]
Telephone: 08551-286441 Fax: 08551-286441
Website: http://srfmtti.dacnet.nic.in/ E-mail: fmti-sr@nic.in
Manufacturer : M/s. Santhosh Agri Machinery
282, Kartar Complex,
Salem-Cuddalore Main Road,
Narasingapuram, Attur Tk., Salem District,
Tamil Nadu-636 108.
Applicant : The manufacturer
Machine-
223/833
SANTHOSH - 938 MINI ROUND BALER
(TRACTOR MOUNTED, PTO POWERED) COMMERCIAL
SOUTHERN REGION FARM MACHINERY TRAINING & TESTING INSTITUTE -
ANANTAPUR [An ISO 9001:2015 CERTIFIED INSTITUTION] Page 25 of 27
8.1 Rate of work - The rate of work was recorded as 0.552 to 0.612 ha/h and the speed of
operation varies from 3.12 to 3.37 kmph.
- The time required to cover one hectare was recorded as 1.63 to 1.81 h.
- The number of bales in hay was recorded as 61 to 62 bales per hour.
- The mass of the bale varied from 12.6 to 12.7 kgs.
- Bales output varies from 764 to 781 kg/h
8.2 Quality of wrapping the bale :
- wrapping of the twine has been tight enough.
8.3 Quality of work :
- The field efficiency and straw recovery varied from 73.07 to 75.66 % and
94.44 to 95.12 % respectively.
- Bale density was recorded as 110.0 to 111.5 kg/m3.
8.4 Adequacy of power of prime mover
The power of prime mover was found adequate.
8.5 Labour Requirements
Prior to each test, about two man hour were required for daily maintenance
of tractor and baler for operation otherwise one skilled operator is enough to
operate tractor with baler.
9. EASE OF OPERATION & ADJUSTMENTS
No difficulty was observed during the operation and adjustment of round
baler.
10. DEFECTS, BREAKDOWNS AND REPAIR
No defect/breakdown and repair was occurred during entire period of field
& lab tests.
11. COMMENTS & RECOMMENDATIONS
11.1 Stickers for precautions, warning symbols and instruction for oiling are
pasted at appropriate places on the baler.
11.2 The amplitude of mechanical vibration on various assemblies of the round
baler was observed to the extent of 298 micron, which is on higher side and,
is directly concerned with the useful life of the components. In view of the
above, this deserves to be looked into.
11.3 Max. Noise level at operators ear level was observed as 92 dB (A). The
noise observed is on higher side the limit specified by ILO. The Sound
Pressure level is directly influencing the Human/Operator’s Health, Safety and Comfort; and therefore suitable corrective action may be taken.
Machine-
223/833
SANTHOSH - 938 MINI ROUND BALER
(TRACTOR MOUNTED, PTO POWERED) COMMERCIAL
SOUTHERN REGION FARM MACHINERY TRAINING & TESTING INSTITUTE -
ANANTAPUR [An ISO 9001:2015 CERTIFIED INSTITUTION] Page 27 of 27
12.4 11.5 We will improve bale counting mechanism in future products to
know outputs.
12.5 11.6 We will change the dimension of the three point linkage as per the
regulation.
12.6 11.7 In future, we will provide the mechanism for automatic door open to
discharge the bale.
12.7 11.9 We will revise the adequate literature as per IS 8132:1999
(Reaffirmed 2004) for user and technical personnel.
ANNEXURE
FIELD PERFORMANCE RESULTS
Place of test : Kurinji Padi (Vill.), Cuddalore (Dist.), Tamil Nadu.
Tractor used : VST Mitsubishi Shakti VT 224-1D/AJAI-4W
Gear used : L-3
Sl.
No. Parameters
Test trails
I II III IV V
1 Date of test 20.09.17 21.09.17 21.09.17 22.09.17 23.09.17
2 Net test duration (h) 6.00 3.50 4.00 7.50 5
3 Furrow length (m) 81.0 90.0 120.0 115.0 125.0
4 Type of straw Paddy
5 Straw moisture (%) 20.8 22.8 21.6 22.8 22.0
6 Forward speed
(kmph) 3.26 3.32 3.37 3.12 3.26
7 Area covered (ha/h) 0.567 0.603 0.612 0.552 0.588
8 Time required for
one ha (h) 1.76 1.66 1.63 1.81 1.70
9 Field efficiency (%) 73.07 75.66 74.09 73.60 75.48
10 Weight of each bale
(kg) 12.6 12.7 12.7 12.6 12.7
11 No. of bales per hour 61 62 61 62 61
12 Bales (kg/h) 764 781 770 777 780
13 Size of bale (L x D)
(cm) 70x45 71x46 71x46 70x45 71x46
14 Bale density (kg/m3) 111.50 110.26 110.0 110.3 110.4
15 Straw recovery (%) 94.44 94.91 95.10 94.66 95.12
16 Fuel consumption
- l/h 1.75 1.80 1.70 1.90 1.85
- l/ha 3.08 2.99 2.77 3.44 3.15
-l/t 2.29 2.30 2.21 2.45 2.37
Recommended