COMPANY PRESENTATIONCOMPANY HISTORY 1990 The company is founded by Franz Plochberger under thename...

Preview:

Citation preview

COMPANY PRESENTATION

General Introduction

COMPANY HISTORY

1990 The company is founded by Franz Plochberger under the

name of CEMENTAS GmbH in Enns (Upper Austria) to serve

the South American and European cement and industrial

minerals industries needs.

1995 The first CEMENTAS mill is put into operation.

1997 CEMENTAS GmbH is renamed as CEMTEC Cement and

Mining Technology GmbH.

1998 First CEMTEC AG mill.

Supply of an iron ore drying drum Ø 4,6 x 25,0 m.

2003 Order for a cement grinding plant on turnkey basis with a

capacity of 140 t/h.

2004 CEMTEC fabricates 28 mills in 2004.

2008 Relocation of all departments to Enns harbor area

2013 Commissioning of a grinding circuit for 1300 t/h with

1x SAG-mill ø10,36×6,17m (2×7,5MW)

1x Ball mill ø8,2×14m; (2×9MW)

2014 Orders for 8 turn-key cement grinding terminals in West Africa

2016 Turnover >100 M€

COMPANY STRUCTURE

TURNOVER

70 – 120 Mio €

STAFF

290 EMPLOYEES

R&D INVEST

1 Mio € / YEARAUSTRIAheadquarter

HUNGARYworkshop

SHANGHAI

Machinery Co., Ltd.

Puerto Ordaz

Venezuela

INDIA

SPARE PARTS

TURNKEY PROJECTS

SEPARATORS

DRYERS

GRINDING

PELLETIZING

PRODUCT PORTFOLIO

CEMENT

BUILDING MATERIALS

WASTE / RECYCLING

ENERGY FGD / flue gas desulfurisation

FILLERS(paper, glas, paint, plastic,

etc. )

MINING

DIVERSIFIED INDUSTRIES

MILESTONES SINCE 1990

SOLD MILLS

TOTAL: 350 pcs.

CEMENT INDUSTRY: 70 pcs.

TOTAL INSTALLED GRINDING POWER

TOTAL: 382 MW

CEMENT INDUSTRY: 256 MW

TOP MILL SIZES

TOP SAG MILL SIZE: Ø 10,4 x 6,1 m (15,0 MW)

TOP BALL MILL SIZE: Ø 8,2 x 14,0 m (18,0 MW)

TOP CEMENT MILL: Ø 5,2 x 16,75 m (8,4 MW)

CEMENT GRINDING PLANTS IN AFRICA

EPC CONTRACT HIGHLIGHTS

BASIC DATA

135 tph of cement CPJ 45 @ 3.200 Blaine

Ball mill ø4,6 x 14,25 m; 4.700 kW installed

4th gen. separator CTC-185 with 185.000 m³/h,

4 cement silos, each 1.500 tons

CURRENT EPC PROJECTSGHANA, TEMA GRINDING TERMINAL

CURRENT EPC PROJECTSTURN-KEY GOLD PROCESSING PLANT

BASIC DATA:

GOLD PROCESSING PLANT

EAST AFRICA

Feed: 35 tph gold ore

Final product: Doré Gold

CURRENT EPC PROJECTSSEMI-TURN-KEY FERTILIZER PLANT

BASIC DATA:

GRINDING AND PELLETIZING PLANT

WESTERN ASIA

25,5 tph dried fertilizer pellets output

Product size @ >3 – <6 mm

Vertical Roller mill 2000; 710 kW installed

BASIC DATA:

CLOSED WET PROCESS WITH HYDROCYCLONES

1 x 1227 tph gold ore,

1 x SAG mill ø10,36 x 6,17 m; 2 x 7,5 MW installed

1 x Ball mill ø8,2 x 14 m; 2 x 9 MW installed

in closed circuit

GRINDING PLANT REFERENCES

EQUIPMENT BASIC DATA:

CLOSED WET PROCESS WITH HYDRO

CYCLONES

4 x 120 tph phosphate ore @ 80% < 140 µm

4 x ball mill ø3,4 x 5,0 m; 1.000 kW installed

GRINDING PLANT REFERENCES

TECHNICAL DATA

Capacity: 2 x 35 t/h Phosphorit ore

Installed main drives: 90 kW installed

burner: 9,5 MW

DRYING PLANT REFERENCES

AG MILLSAG MILL

GRINDING MILLS

BALL MILL ROD MILL

GRINDING MILLS

VRM–MVRM–MFOR FINE GRINDING DOWN TO:

D98 = 6 ΜM

VRM–C FOR GRINDING DOWN TO:

D98 = 30 ΜM

GRINDING MILLS (VERTICAL MILLS)

CTC SERIES CTM SERIES

CLASSIFIERS

AGGLOMERATION EQUIPMENT: MIXERS

AGGLOMERATION EQUIPMENT: PELLETIZING DISCS

SINGLE SHELL DRYERS DOUBLE SHELL DRYERS

ROTARY DRYERS

WASHING EQUIPMENT: SCRUBBERS

FABRICATION / ASSEMBLY

POLYUS GOLD LOCAL TRANSPORT IN MAGADAN

REFERENCES LOGISTICS

Feed product specifications

size

humidity

grindability

(Bond, etc….)

Product specifications

size

humidity

shape of particle

size distribution

Plant characteristics

throughput

operating hours per year

IN HOUSE TESTING PREFERRED WAY OF SIZING

RESEARCH & DEVELOPMENT

WET AND DRY APPLICATION

REPRESENTATIVE SAMPLING

SIMPLE MAINTENANCE

TAILOR-MADE DESIGN

ADJUSTABLE SAMPLE QUANTITY

CEOPS: ONLINE PARTICLE SIZER

IN-HOUSE PILOT PLANT

Preferred way of sizing

CONSTRUCTION DEPARTMENT

In-house engineering and process calculation

ALMOST UNLIMITED MANUFACTURING

FACILITIES

Workshops in Austria and Hungary

LOGISTIC WITH ROAD-, RAIL- AND

WATERWAY CONNECTION

Transports of oversized and over heavy

components all over the world

CEMTEC SUPERVISORS IN FIELD

Comprehensive support for assembly and

start up of CEMTEC equipment

WHY CEMTEC?

Recommended