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1 Copyright © 2016 Tech Mahindra. All rights reserved. 1
2 Copyright © 2016 Tech Mahindra. All rights reserved.
2016
Preventive Plan Maintenance Solution developed by EIS SAG Team
3 Copyright © 2016 Tech Mahindra. All rights reserved.
Tech Mahindra Preventive Plant Maintenance Solution Raga is a end to
end IoT based Industry 4.0 solution which seamlessly blends data from
IoT sensors and SCADA/PLC system. It collects live sensor data with
defined frequency and predict health of various plant equipment in real-
time before it fails based on historic data, machine learning and defined
parameters.
It alerts maintenance personnel, OEM provider, Parts supplier all in real-
time. Developed using leading edge product of Software AG, it saves
cost, makes uptime higher than ever before with minimum cost.
Overview
4 Copyright © 2016 Tech Mahindra. All rights reserved.
Sensors connection : Raga can connect to 1000’s of sensors like accelerometers, temperature sensors, motion sensor, voltage meter. Each sensor having unique address and tag for location, type of equipment it is monitoring and defined parameter on which it needs to be measured. All Sensor data gets monitored in real time and processed using APAMA predictive analytics engine. App Connections : Raga has inbuilt mechanism to connect to existing plan maintenance work order system, vendor system using B2B gateway, ERP system so that preventive maintenance can be carried out before failure happens. Raga Command Centre: Raga has command centre interface to be projected in central command centre that provides current running status of each segment of plant and it’s sensor. Any parts/segment going wrong is flashed.
Features
5 Copyright © 2016 Tech Mahindra. All rights reserved.
Raga Reports: Raga has different type of out of box reports that provide different health status of plant equipment department wise. Each plant parts being monitored has • Daily report • Weekly report • Monthly report
All the above report comes with graphical report. And are downloadable in excel format for further analysis. Alerts: Raga can send alert based for preventive and corrective maintenance via email, message over email, update ticketing system. Automated Resolution/Remediation: RAGA Can send commands to connected SCADA/PLC system based on configuration so that plan operates within defined boundary of parameters.
Features
6 Copyright © 2016 Tech Mahindra. All rights reserved.
Benefits of Raga Solution § Huge reduction in manpower cost for manually collecting equipment data like vibration,
temperature etc
§ Provides online condition monitoring of equipment's which has no human access
§ Increases reliability of rotating equipment
§ Reduces Breakdown maintenance time
§ Provides big data storage solution infrastructure
§ Integrates with work order management system
§ Alerts part vendor if required
§ Equipment level overrides based on engineer input
§ Integration with existing ERP
§ Integration with current data source coming from SCADA, PLC for existing system
7 Copyright © 2016 Tech Mahindra. All rights reserved.
Technical Architecture R
AG
A Machine Learning
Integration
Mashzone
Terracotta
APAMA
Raspberry Pi/Dell Edge Server
Sensors
8 Copyright © 2016 Tech Mahindra. All rights reserved.
Solution Architecture
Collect Data • Collect data from sensors
Analyse Data
• Analyze it real time
Learn • Learn from past data and configurations
Alert • Alert based on algorithm
Report • Create multiple reports
Integrate with different application, B2B Gateway
9 Copyright © 2016 Tech Mahindra. All rights reserved.
Global Business Partnership with Software AG
End to End customer ownership - from thought leadership to light- on support
Established CoEs for fortune 500 Companies
CoE and Dedicated Integration and BPM Labs
TechM Software AG Practice Overview
Key Customers on SAG Key Customers on SAG
200 + Dedicated Associates
Winner of Software AG Partner Innovation Award Twice
10 Copyright © 2016 Tech Mahindra. All rights reserved.
Tech Mahindra
§ Tech Mahindra Limited is an Indian multinational provider of information technology (IT), networking technology solutions and Business Process Outsourcing (BPO) to the telecommunications industry
§ Part of the Mahindra Group, Tech Mahindra is a US$4.2 billion company with 112,886 employees across 90 countries. It provides services to customers which include Fortune 500 companies. It is also one of the Fab 50 companies in Asia, a list compiled by Forbes.Tech Mahindra was ranked #5 in India's software services (IT)
11 Copyright © 2016 Tech Mahindra. All rights reserved.
For More information Contact : uday.kumar@techmahindra.com
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