Diesel & Gas Engine Product Guide - CMR Group

Engineered to Uncompromising Standards. Yours

Diesel & Gas Engine Product Guide Our Complete Monitoring Solution

SAW OPTICALSAEJ1939LINUX

// Contents

// Our complete monitoring solution

03 Systems Integration03 Custom Products04 Hazardous Area04 Control Panels05 Software05 Alarm, Monitoring & Safety Systems06 Safety Modules06 Monitoring Units07 Remote Monitoring07 Display Units08 Data Acquisition08 Fuel Quality09 Gas Regulators10 Sensors11 Pipe Harness12 Wiring Systems13 About CMR14 Contacts

// YOUR needs, our promise• Exceeding your expectations • Deliveringyouthebenefitsofcontinuousimprovement&opencommunication• Serving you with a ‘Can Do!’ process-led approach • Caringforallpeople,treatingeveryonewithdignityandrespect• Solving your challenges through a global response Engineered to Uncompromising Standards. Yours

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Systems Intergration Custom Products Hazardous Area Software

Control Panels Alarm, Monitoring & Safety Systems Safety Modules Monitoring Units

Remote Monitoring Display Units Data Acquisition Fuel Quality

Gas Regulators Engine Sensors Pipe Harnesses Wiring Systems

// System IntegrationYour business needs access to a global network of engineering experts to provide a complete set of power management and electrical engineering solutions for engine automation, monitoring, and control.

Operating in every continent, CMR is able to offer you:• Access to an advanced

Research and Development program

• Embedded engineering design services at your site locations or independent support,usingthemostadvanceddesigntools,including advanced 3D CAD/CAE plus APQP

• Rapid prototyping services•Complete,best-costmanufacturingatCMRGroupfacilities

•Servicingofallproducts,includinginstallation,fieldservice and commissioning

Asyourengineeringpartner,weare committed to building your reputationfordeliveringhighquality,cost-effectivesolutions.

// Custom ProductsYour requirement for reliable, high quality and best-cost control and monitoring solutions is understood. We specialize in the custom developmentofequipmenttomeettheserequirements.Your designs may need tomeetspecificindustrialstandards.Wehaveyearsofexperience in gaining product approvalssuchasCE,CSA,

IEC,NEMA,ATEX,ITARorULandmarineclassificationstandards including Lloyd’s Register(LRS),DetNorskeVeritas(DNV),NipponKaijiKyokai(NKK),BureauVeritas(BV),KoreanRegister(KRS),China Corporation Register ofShips(CRS),RegistrationItalianoNavaleAzione(RINA),RussianRegister(RRS),andtheAmericanBureauofShipping(ABS).

Workingeitherindependentlyor to your design and build schedule,prototypescanbedeveloped in a local application centerandtransferredforproduction to a best-cost CMR manufacturinglocation.

// Hazardous AreaYour equipment regularly needs to operate in hazardous areas and meet international requirements (ATEX, CSA & UL). We routinely develop explosion-proofproductstooperatesafelyinflammableatmospheres.Bestofall,CMRcandoitquickly.

Yourdemandfornewequipment,especiallyintheOil&Gasindustry,hasenabledCMRtodeveloparangeofskillsinspecifyingandbuildingcriticalsolutionsforcommonengineapplications.Thiscapabilityisavailableacrossourfullportfolioincludingelectronics,sensorsandwiringharnesses.

// Control PanelsYour specific applications demand optimized control. We can accommodate any industrialneedforLocalorRemotecontrol,junctionboxesorelectricalsysteminterfaces.CMR’s Local Operating Panels incorporating our Smart InnovativeMonitoringSystem,SIMS™,settheindustrystandardbenchmark.Oursystems process and display all userdefinedengineparameters,triggerlocalalarmoutputs,

update the alarm list and store eventsinthelogbook.Builtuponmodulararchitecture,SIMS operates with one acquisition unit and one Human toMachineInterface(HMI)module.TypicallyusedforI/O,enginemonitoring,controls,gensets,pumps,compressors,marineandotherindustrialapplications,the unique CMR process allows ustomanufactureloworhighvolumes,whilemaintainingstrict

quality standards and delivery performance.Our control panels are all about ease–integration,configuration,installationanduse.CMRisatyourdisposalwithfulldesignsupport,prototyping,on-sitevalidation,commissioningandservice.

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VeSys®

// SoftwareYour systems need to be driven by market-leading intelligence and an ability to integrate with engine protocols. Our lightweight open-source based CLARINUX™softwareusingtheLINUXOperatingSystem,isanextremelycost-effective,licensefreesolution.CMR’ssoftwarehasthecapabilitytohandlekeyfunctionsrelatedtoAlarm,

MonitoringandControl,manipulatingdatafromCANBus(CANopenandJ1939)andModbus(RTUandoverEthernetTCP/IP)protocols.Our systems engineering team introduces regular base-lineupgrades,mostrecently including engine controlfunctionssuchaspre-lubrication,pre-heating,engine starting sequencing and additionalsensorinputs.

AnaddedadvantageoftheCLARINUXsoftwareisitsextendibility,particularlyinamarinecontext.Fullyapprovedbymarineclassificationsocieties,thesystemreceivesAUT-UMSClassnotationacceptancefor‘EngineeronDuty’Management,deadmansystems,cabinsandmessrooms.

// Alarm, Monitoring & Safety SystemsYour need for reliable and time-proven alarm and monitoring capability. Our CLARINE™suiteofsystems,availableinmultipledisplayformats,including6.5’’and12.1’’,canhandlenormalrequirementsupto600channelsperdevice.Thisisextendableto2,000channels,withthelatestadvancesinCLARINEtouch-screenhardware.

CMR’sCLARINEsystemsperformlocalorgeneralmonitoringfunctions24/7,365days a year in the harshest environments including typical ‘unmanned’requirements.Parameter selection is configurableonnormalthresholds,withseamlesscross-referencingtoalarmconditionsonotherchannels.Displaying relevant on-screenmonitoringinformation

transmittedviathebusnetwork,analogue channels are handled with various graphic visualisations including bar graphs,dialtypeindicators,digitalreadouts,historicalcurvesandbi-dimensionalmaps.Aligned with CLARINUX software,CMR’sCLARINErangeofferspowerfulandextendablesolutionsfullyapprovedbythemainMarineClassificationSocieties.

// Safety ModulesYour applications demand safe control. Oursafetymodulesmonitorover-speed and mandatory requirements such as low lube oil pressure and high cooling temperature in order to ensure correctly operated engine shutdown.CMR’ssafetymodulesmeetthestringentrequirementsoftheMarineClassificationsocieties.

// Monitoring UnitsYour need for flexible and cost-effective monitoring solutions has increased due to new control and emission regulations. Ourmonitoringsolutionsofferyouthatflexibility.CMR’s MS™modulerange,designed as plug type terminal blocksforuseonlocalDINRailsprovidemonitoring,insulationandpowersupplyfunctions,

while our tried and tested S-series™unitsofferstand-alone multi-channel monitoring inasmallformfactor.OurMSmodulesconvertPt100,thermocouple and voltage inputsinto4-20mAsignals,providing local power while also insulating signals and applying current and voltage threshold limits.

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// Remote MonitoringYour critical assets are operated at remote locations. OursolutionsworkthroughMonico Gateways™ and via4G,3G,Ethernet,GSMandGPRSnetworksolutionsto provide access at your fingertips.Thisoffersyouthesecurity,reliabilityandflexibilitytotakecommandofyourinstallations24/7.

CMR’s strategic partnership with Monico Monitoring Inc.ensuresthedeliveryofpre-configured,easytousemonitoringsolutionsforindustrialengines,generatorsand gas compressors as well as associatedequipment.MonicoGatewaysaresimpleto install and have capabilities suchasreal-timedatalogging,

email and SMS alerts that allow userstomonitor,diagnoseandtroubleshootfromanylocation,worldwide.Our engine monitoring solutions allowprofessionalsintheoil&gas,powergeneration,datacenter,miningandmarineindustries to save thousands in hardware and programming costs.

// Display UnitsYour engineering end users demand visual monitoring of critical functions. Our LCD displays and analogue indicatorsfortemperature,pressure and rev counting provideyouwiththatclarity.CMR’s Local Display Units (LDU’s™) have been developedtoperformtwomainfunctions-alarmreportingandresponsibilitytransfer.

ThesefeaturesaremandatoryforoperatinginUnattendedMachinery Space (UMS) environments.TheLDU’scommunicateswiththesupervisionsoftwareinanRS485/RS422-typenetworkarchitectureusingtheMODBUSRTUcommunicationprotocol.ThecommunicationinterfacecanbeconfiguredinRS232toperformapoint-to-pointconnection.

CMR’s LDU’s are mechanically designed to have a minimal formfactor,withfullapprovalformarineenvironmentsandoptimizationforusewithCLARINUXsoftware.

// Data AcquisitionYou need to gain data from various analog and digital measuring inputs. Our Smart Connecting Module (SCM™) converts and digitizes analog and binary inputs into CAN,DoubleCANBusandCANOpenprotocols.CMR’s SCM modules manage all the normal channel

monitoringfunctionssuchassensorbreak,insulationfaultandscaleoverlaps.IntendedforinstallationonaDINRail,ourSCMapproachisacompactplugandplaysolution,offeringsuperiorcapacity,flexibilityandcost-effectiveness.

// Fuel QualityYour systems may be subject to variable fuel quality at remote locations. Our world leading and patented, NIRIS™ Near Infra-Red Intelligent Sensor provides spectral analysis on critical fuel information.CMR’s NIRISTM Diesel sensor can continuously measure thecetaneindex,density,percentageofbiodieselandHCPcontent.CombinedwithanECU,NIRIStechnology

isdesignedtoreducefuelconsumption and pollutant emissions.Installationcanbeat any location between the low pressureandhighpressurefuelpump.TheNIRISsuiteofferscompactsensingtechnology,powerfulembeddedsoftwareandtypically operates with no movingparts.

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// Gas RegulatorsYour gas engines require cost-effective fuel regulation. Ourrangeofdirectactingandpilotregulators,offerthemostcost-effectivecomponentsolution.CMR’sPseriesregulators,mostcommonlyinP99,P143,P200,P289andP600configurationoffervariousrelieving,monitoring and pressure shut offoptions.Theseregulatorsarecomplemented by a wide range ofancillarygaugesandvalves.

// SensorsYour desire to work with a sensor expert. Ourrangeofspecializedenginesensors is the most tried and tested in the global engine and rotatingmachinemarket.Ourknowledgeofsensorsspans50years,alltestedandreferencedbytheworld’slargest engine and equipment manufacturersoneverydevelopedcontinent.CMR’sdeepunderstandingofengineplatformrequirementsincludeelegant solutions deployed insidethecrankcaseusingwirelesstechnology.

CMRoffersspecializedthermocouple / temperature sensors and pressure sensors to meet your exact requirements:•Ambient(AMB™)•ChargeAir(MBT™)•CombustionChamber(MTC™)•CylinderLiner(MTCH™)•ExhaustGas&TurboCompressor(ETS™,MD™,MC™,EGT™)

•ExhaustValve(MTS™)•FuelQuality(NIRIS™)

•Fluids(LTS™,MBT™)•Knock(CNV™)•LargeEndBearing(BTS™,TB3™)

•MainBearing(MP™)•Pressure(P™)•RotatingMachineBearings(BC™,BS™)

•SmartJ1939Sensors(J-SENSE™)

Fromstandardthermocouplesto advanced sensors with embeddedJ1939technology,CMRhasitcovered.

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// Wiring SystemsYour engines require a wide range of pre-cabled solutions. Our class-leading range of flexible harnesses can meet your every requirement.CMRusesawidevarietyofproduction technologies in ordertomanufactureandtestanytypeofsystemorancillarycomponent,including:

•Braidedharnesses•Cables&Inter-Connects• Conduit harnesses•Flexibleharnesses•Wire&Tapedharnesses

Webring50yearsofexperiencetoyourprojectsandhavethousandsofreferencepart numbers with engine andgensetmanufacturersthroughouttheworld.

// Pipe HarnessesYourabilitytoperformisbasedonaneedforabsolutereliability.Our PIPEHarness™ systems,firstpatentedin1972,settheglobalindustrystandardforrobustness.Enclosed within aluminum profiles,theCMRPIPEHarnessencapsulates and protects yourcriticalwiringlikenootherharnessonthemarket.Our pre-cabling systems are used both externally on the engineplatformandinternallywithinthecrankcase.Therangeincludes:

•Thermometric&Pyrometricpipes(CT™,CPT™&CTT™,PRY™)

•InsideCrankcaseThermometricpipes(CTC™)

•Complex&Multi-Service(CAW™,CPW™,MSP™)

•Non-Rigid,flexibleplugandplaypipes(NR™)

•PatentedIgnitionPipesforGasengines,includingCoils and Pulse transmission (CAL™,CAC™,CMB™)

• Smart Connecting pipes using CANopen,J1939protocol(SCP™)

CMR’s PIPEHarness approach improvesaesthetics,reducescostofinstallation(TAKTtime) and negates the chance ofsensorinversionuponconnection.Asyouwouldexpect,manysystemsarealsoUL,CSAandATEXclassified,whileadheringtomarineapprovalstandards.

About CMRYOUR global engineering partner.

Our proud heritage has navigated us from the shipping channels of Marseille, France towards all the major global industrial hubs. Withsomeofthefirstpatentsformarine electronics and ground-breakingtechnologytransfers,to the latest in green innovation

forindustrialfuelsystems,CMRGrouphasconsistentlydelivered you quality and reliableproductsfordecades.Oursystemsarefoundfarandwide.FromtheoilandgasfieldsofTexastotheminetrucksofSouth America and the bustling portsofAsia,oursupremely

engineeredsolutionsperform24/7,365daysayearinyourharshestenvironments.CMR’s quality accreditations includeISO9001,TS16949ISO14001&OHSAS18,001.We offer true quality, true reliability as your global engineering partner.

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CMR Representative:

CMR FAR EASTCMR (Far East) PTE LTD9 Tuas View Crescent, SINGAPORE 637612

Tel: +65 6268 8311Fax: +65 6265 7443Email: cmr-fe@cmr-group.com

CMR GROUP KOREACMR Group Korea LLC1206 Centum T-Tower,66 Centum Joongang-ro (Central Street), Haeundae-gu, BusanSOUTH KOREA 612-020

Tel: +82 51 743 3902~3Tel: +82 10 6307 0404Fax: +82 51 743 3904Email: cmr-gkr@cmr-group.com

CMR TUNISIAContrôle Mesure Régulation TunisieChemical Street 33Industrial AeraSidi Rezig 2033TUNISIA

Tel: +216 71 426 978Fax: +216 71 426 993Email: cmr-tn@cmr-group.com

CMR CHINACMR Suzhou Electrical Devices Workshop A5, No. 9 Weixin Road Suzhou Industrial Park CHINA P.C. 215122

Tel: +86 512 6289 0311-8000Fax: +86 512 6289 0312Email: cmr-cn@cmr-group.com

CMR GROUP HQTechnopole de Chateau Gombert7 rue John Maynard KeynesBP 8513381 Marseille Cedex 13FRANCE

Tel: +33 4 91 11 37 00 Fax: +33 4 91 11 37 02Email: cmr-fr@cmr-group.com

CMR PHILIPPINESCMRP Automation, Inc. 2QA 2F ODC International Plaza 219 Salcedo Street, Legaspi Village Makati City 1229 PHILIPPINES

Tel: +63 2 587 5530Tel: +63 917 812 1571Email: cmr-ph@cmr-group.com

CMR UKControle Mesure Regulation (UK) LtdNew York WayNew York Industrial ParkWallsend, Tyne and WearNE27 0QFUNITED KINGDOM

Tel: +44 (0) 191 258 5222Fax: +44 (0) 191 257 3975Email: cmr-uk@cmr-group.com

CMR-CPC-SUPPLY CHAINTechnopole de Chateau Gombert7 rue John Maynard KeynesBP 8513381 Marseille Cedex 13FRANCE

Tel: +33 4 91 11 37 00 Fax: +33 4 91 11 37 32Email: cmr-sc@cmr-group.com

CMR INDIACMR Control Systems India Pvt Ltd S.No.15/2, Bhilarewadi,Dhone-Nahar Warehouse, KatrajPune - 411 041, INDIA

Tel: +91 (0) 78750 88891Email: cmr-in@cmr-group.com

CMR THAILANDCMR (Thailand) Company Limited 2526/20 Ratchadapisek Rd., Wongsawang, Bangsue, Bangkok 10800 THAILAND

Tel: +66 2 077 8986Fax: +66 2 077 8986Email: cmr-th@cmr-group.com

CMR USCMR USA, LLC940 Riverside PlaceLeetsdale, PA 15056USATel: +1 724 452 2200Fax: +1 724 452 2203Email: cmr-us@cmr-group.com

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SAW OPTICALSAEJ1939LINUX