Emitter Turn-off (ETO) Thyristor Development · Emitter Turn-off (ETO) Thyristor Development ......

1FY2001 Energy Storage Systems Peer Review

Emitter Turn-off (ETO) Thyristor Development

Principal Investigator: Dr. Alex Q. Huang Graduate Students: Bin Zhang, Aaron Xu

Center for Power Electronics Systems, Virginia Tech

SNL Project Manager: Stan AtcittyDOE Manager: Dr.Imre Gyuk

FY2001 Energy Storage Systems Program Review

2FY2001 Energy Storage Systems Peer Review

Acknowledgment

• This project is funded by DOE and is managed by SNL through the ESSP.

3FY2001 Energy Storage Systems Peer Review

•Project Objectives

•ETO Milestones and History

•FY2001 Activities and Accomplishments

•Applications and Insertions of ETOs

•Planned Future Works

Presentation Outlines

4FY2001 Energy Storage Systems Peer Review

Energy StorageMedia

(SMES, DUCAPFlying Wheel etc)

Power

Conditioning

System (PCS)

output

A typical energy storage system (ESS)

• ESS provides reactive and real power to the grid • PCS is one of the most important part of ESS• Improved high-power high-frequency power semiconductordevices are needed for the high-performance PCS

Project Objectives: Motivation

5FY2001 Energy Storage Systems Peer Review

GTO

Switching frequency (Hz)50 500 5000

Pow

er (I

x V

, MW

)

5

15

45

IGBT

SCR

Target Region

Developing an improved high-frequency, high-power switch for PCS

Project Objectives: Advanced High-Power Switch

6FY2001 Energy Storage Systems Peer Review

Improving GTO: Unity-gain turn-off

Drive the gate current equal to the anode current (unity gain)• Positive feedback loop broken• NPN transistor turns off first• Main turn off in open-base PNP transistor mode• Snubberless turn-off capability

Gate

Anode

Gate

Anode

IK=IAIG≈0 IG=IA

IK=0

Conduction Hard-Driven Turn-Off

Cathode Cathode

Gate

Anode

IK=¾IAIG= ¼IA

Cathode

GTO Turn-Off

7FY2001 Energy Storage Systems Peer Review

Emitter Turn-Off (ETO) Thyristor

•Low voltage MOSFETs in series with GTO•Uses the anode current to provide the turn-off energy•Transient voltage is equal to breakdown of QE

LG ≈ 10nH

QG QE

CPES Gen-1 ETO (ETO4060)

GTO

Emitter MOS ring

Driver

60 V

18 V

VE

t

8FY2001 Energy Storage Systems Peer Review

ETO Key Characteristics

+ Lower drive and control power (MOS control)+ Lower cost solution based on conventional components+ Lower dependence on driver performance+ Built-in current sensing

VAK

-500

0

500

1000

1500

2000

-25

0

25

50

75

100

0 1 2 3 4i ( S)

IA

VKG

time (µs) 1kA/ 4.5 kV ETO

9FY2001 Energy Storage Systems Peer Review

Impact on PCS: Traditional GTO Phase Leg

dI/dt Snubber

dV/dt Snubber

dI/dt snubber for turn-on

dV/dt snubber for turn-offP = 1/2 C*Vdc

2*fsFor 4-kA/6-kV GTO:Vdc = 3000 V, C = 6 µFP1kHz = 27 kW per switch

Auxiliary Parts Count:Capacitors: 3Resistors: 3Diodes: 3Inductors: 1Total: 10

Load

10FY2001 Energy Storage Systems Peer Review

Impact on PCS: ETO Phase Leg

dI/dt SnubberdI/dt snubber w/ clamp

Eliminated dV/dt snubber

Auxiliary Parts Count:Capacitors: 1 (3)Resistors: 1 (3)Diodes: 1 (3)Inductors: 1 (1)Total: 4 (10)

Load

11FY2001 Energy Storage Systems Peer Review

•Develop a better, high-power, high-frequency, reliable switch (FY1998)

•Demonstrate the ETO in a high-power system (FY1999)

•High-power ETO based PCS development (FY2000)

•Working with ACI to develop manufacturable Gen-3 ETO (FY2001)

ESS ETO Project History

12FY2001 Energy Storage Systems Peer Review

Major ETO MilestonesThree generations of development (supported primarily by the ESS program)ETO ratings cover all available GTO ratings

•symmetric ETOs•asymmetric ETOs

97 98 99 00 01 02

First ETOFirst ETO

• 4 kA, 6 kV ETO• 1kA, 4.5 kV ETO• Snubberless demonstration• GEN 1 gate driver

• 4 kA, 6 kV ETO• 1kA, 4.5 kV ETO• Snubberless demonstration• GEN 1 gate driver

• 5 kA ETO circuit breaker• 5 MVA ETO STATCOM• Transparent emitter ETO• Manufacturabe ETO• Gen 3 gate driver

• 5 kA ETO circuit breaker• 5 MVA ETO STATCOM• Transparent emitter ETO• Manufacturabe ETO• Gen 3 gate driver• 1 MVA 2.5 kHz ETO VSC

• GEN 2 gate driver• ETO Series operation• Overcurrent protection• Symmetrical ETO

• 1 MVA 2.5 kHz ETO VSC• GEN 2 gate driver• ETO Series operation• Overcurrent protection• Symmetrical ETO

13FY2001 Energy Storage Systems Peer Review

4.0 kV to 6 kV

1.0 kA to 4 kA

Major ETO Milestones

Gen-0 ETOs (1998)

14FY2001 Energy Storage Systems Peer Review

Gen-1 4-kA/6-kV ETO (1999)

Picture Turn-off waveforms

(3.0-kA/2.0-kV, 25 °C)

0

500

1000

1500

2000

2500

3000

3500

4000

0 5 10 15 20Time (µµµµS)

Iak Vak

GEN 1 gate driver4-kA/6-kV GTO

Major ETO Milestones

15FY2001 Energy Storage Systems Peer Review

4-kA/4.5-kV transparent emitter Gen-2 ETO (2001)

4-kA/4.5-kV transparentemitter GTO GEN-2 gate driver

Snubberless turn-off waveforms

Major ETO Milestones

Voltage (500V/div)

Current (200A/div)

Time (2 µs/div)

16FY2001 Energy Storage Systems Peer Review

Manufacturable Gen-3 ETO (2001)

FY2001 Activities and Major Accomplishments

Objective :Improving manufacturability and reliability of the ETO

17FY2001 Energy Storage Systems Peer Review

Major Accomplishments

Gen-3 ETO Prototype (OCT. 2001)

18FY2001 Energy Storage Systems Peer Review

Major Accomplishments: Gen-3 ETO Test ResultsTurn-off Waveforms with 3-µF Snubber

Voltage (500V/div)

Current (500A/div)

Time (4 µs/div)

19FY2001 Energy Storage Systems Peer Review

Major Accomplishments: Gen-3 ETO Test Results-Snubberless Turn-off Waveforms

Voltage (500V/div)

Current (200A/div)

Time (4 µs/div)

20FY2001 Energy Storage Systems Peer Review

ETO-based 1-MVA 2.5-kHz VSC PCS (2000)

3 phase legs 3 di/dt snubbers

Active circuit breaker DC capacitors

Device voltage waveforms

Device current waveforms

Major Accomplishments

21FY2001 Energy Storage Systems Peer Review

Major Accomplishments

HVDC Source

HVDC Capacitor

1 MVA ETO VSC PCS

VSC PCS Hardware Upgrade & Test (2001)

Inductive load

22FY2001 Energy Storage Systems Peer Review

• DC bus voltage: 2000V

• Peak current of the ETO: 390A

Major Accomplishments

FY2001 Test Result @ 2000 V Bus

23FY2001 Energy Storage Systems Peer Review

5-MVA ETO-based STATCOM system (2001)Experimental waveformsPicture of one phase leg

ETO-based DC circuit breaker

ETO-based H-bridge converter

DC bus capacitor

dI/dt snubber

Load Current (200 A/div)

Device Voltage(2000 V/div)

Device Current (500 A/div)

Diode Current (500 A/div)

Time (5 ms/div)

Other Major Accomplishments

24FY2001 Energy Storage Systems Peer Review

5-KA/2000-V ETO-based DC circuit breaker (2001)

Experimental waveformsPicture

4-kA/4.5-kV ETO(ETO4045TA)

DC bus bar

Current Transducer

Load Current (1000 A/div) Device Voltage

(500 V/div)

Device Current (500 A/div)

Time (1 µs/div)

Other Major Accomplishments

Excellent current sharing is achieved in paralleled ETOs

25FY2001 Energy Storage Systems Peer Review

ETO-based DC circuit breaker for VSC PCS (2001)Over-current protection waveforms

under shoot-through failure

4-kA/4.5-kV ETO(ETO4045TA)

Anode Voltage(500 V/div)

Anode Current(200 A/div)

tftd(2 µs)

(0.5 µs)

Vout (5 V/div)

Shoot-ThroughFailure Point

Picture of 1.5-kA/2.5-kV DC circuit breaker

Other Major Accomplishments

Utilize built-in current sensing in the ETO!

26FY2001 Energy Storage Systems Peer Review

Over-current protection waveforms under load short-circuit failureAnode Voltage

(500 V/div)Anode Current(500 A/div)

tf(2 µs)

• Built-in current sensing • Vref = 200 mV, trigger current is about 1900 A• Anode current increasing rate is about 13 A/ µs

Other Major Accomplishment

27FY2001 Energy Storage Systems Peer Review

Future Plan: An ETO Based DVR/DSTATCOM

ETO-basedVSC

Distrib.Bus Load

EnergyStorage

• Active filtering• Dynamic reactive

power compensation• Active load balancing • Flicker compensation • Active power exchange• Sag compensation

28FY2001 Energy Storage Systems Peer Review

Gen-3 manufacturable ETO successfully developed in FY2001•Improvement in manufacturability, reliability and functionality

ETOs have the following key characteristics:• High-power rating (up to 4 kA and 6 kV)• Low conduction loss• Fast switching speed (up to 5 kHz)• Snubberless turn-off capability• Built-in Current sensing• Capable of parallel and series operation

Suitable for the applications in• Distributed Energy Resources, Energy Storage, FACTs, Motor drive,

Power system protection

Conclusions