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ENCLOSURE : XI
ENCLOSURE : XI Contd..
CONTENTS
Sl. No. Subject Page
1. General information 1
2. Organizational set up 12
3. Manpower 13
4. Inventory of Product/Bye product 14
5. Inventory of Raw Material 15
6. Inventory of hazardous substances 15
7. Hazardous substances/gases produced/generated during the process
16
8. Identification of hazards 16
9. Identification of most credible hazard scenario 17
10. Plot plan 21
11. Emergency command structure 22
12. Role of key persons of emergency command structure 23
13. Silent hour command structure & Role of its key person 27
14. Action Plan for On-Site Emergency plan 29
15. Activation & Closing Procedure 32
ANNEXURE
� Details of facilities available for combating emergency situation
� Details of Mutual Aid
� Details of telephone number of key persons of emergency command structure and statutory authorities
33-53
1
ENCLOSURE : XI Contd..
1.0 GENERAL INFORMATION ABOUT THE FACTORY
Emergency is defined as sudden occurrence / incident either caused by human
being or Nature, which may bring disruption in the normal activities potential to cause
injury, loss of life or damage to property, within or outside the factory premises.
The objective of this plan is to be prepared to respond to emergency situations
that may arise despite best preventive measures and to minimize loss / damage to life
or property.
The scope of this plan is the on-site activities of M/s. RUNGTA MINES LTD.
(Kamanda Steel Plant), At/Po-Kamanda, Dist-Sundargarh, Odisha.
This covers the identification of various hazardous substances used and stored
in the plant and the possible hazards which may arise during any eventuality, the impact
of such accident / incident on the plant and the surroundings. This plan also covers the
facilitates available, the persons responsible along with the emergency combat
procedure to meet the emergency situation.
Any emergency occurring within the factory premises may cause injuries of loss
of life and / or damage to the property or disruption inside as well as outside the factory.
The emergency in factory premises could be as a result of abnormal functioning within
the facilities or caused by third parties or by natural factors. Considering the activities
carried out inside our premises and importance of preserving life and property within an
outside the premises, the management has set up following as objectives of On-site
Emergency Control Plan.
1. To bring the incident under control within minimum damage.
2
ENCLOSURE : XI Contd..
2. To rescue and treat the causalities quickly.
3. To identify the dead / injured persons and inform their relatives.
4. To restore normalcy.
5. To maintain communication, both internal and external.
6. To preserve evidence and records for enquiry.
7. To comply with statutory obligations.
8. To modify the Emergency Control Plan, if necessary.
The requirement of On-site Emergency Plan with detailed Disaster Control
Management Plan is applicable to the factory of M/s. RUNGTA MINES LTD. (Kamanda
Steel Plant), At/Po-Kamanda, Dist-Sundargarh, Odisha for compliance under
Section 41-B (4) of the Factories Act (Amended) 1987.
Name & address of the factory :- M/s. RUNGTA MINES LTD.
(Kamanda Steel Plant),
AT/P.O-Kamanda, Dist- Sundargarh
MAILING ADDRESS :
:- M/s. RUNGTA MINES LTD. (Kamanda
Steel Plant),
At– Main Road, PO – Barbil,
Dist- Keonjhar, ODISHA
Telephone Number: - 06767-267081
Fax No. – 06767-276891
Name & Designation of Occupier :- Shri R. S. Chaudhary,Director
Name & Designation of Manager :- Shri Arun Nayak,Addl.G. M. (Works)
3
ENCLOSURE : XI Contd..
1.1 BRIEF MANUFACTURING PROCESS:
1.1.1 Direct Reduced Iron Plant (DRI)
The Plant has Six Rotary Kilns of 100 TPD each, capable of producing 600 MT of
Sponge Iron per day and another rotary kiln of capacity 1x300TPD DRI Kiln of
producing 300 MT of Sponge Iron per day. Iron ore lumps, coal and dolomite are fed to
the kiln through conveyor belts. Coal fines (injection coal) are fed from other end of the
Kiln for firing and to build up the temperature. The Kiln is rotated at set RPM, the Iron
ore while travelling from feeding end to discharge end, at different temperature levels
along with coal is transformed (change in chemical composition) in to Sponge Iron. At
discharge end, the DRI is at high temperature which is required to be brought down to
80-90 deg. C. This is achieved by passing through Cooler, where this is cooled with
water spraying system. From cooler discharge DRI is conveyed to Product separation
unit, having Magnetic separators, via Intermediate Bins, where DRI is separated from
coal. DRI lumps & fines are filtered by screen and stored in storage bunkers.
4
ENCLOSURE : XI Contd..
1.2 Flow Diagram 1.2.1. DRI PLANT
IRON
ORE
COAL DOLO-
MITE
COAL
FINES
AIR
COMPRESSOR
K I L N
COOLER
PRODUCT
HOUSE
PRODUCT
(FINES)
MAGNATIC
SEPARATOR
SPONGE IRON
(FINES)
CHAR
(FINES)
PRODUCT
(LUMPS)
MAGNATIC
SEPARATOR
SPONGE
IRON
(LUMPS)
CHAR
(LUMPS)
DSC
ABC
WHRB
WATER
SLUDGE
DISPOSAL
ESP
CHIMNEY
DUST
DUST
I - BIN
5
ENCLOSURE : XI Contd..
1.1.2 MANUFACTURING PROCCESS OF POWER PLANT
Power is generated by steam, where the chemical energy of fuel is
converted in-to mechanical energy at the turbine shaft.
This power plant operated under the rankine cycle. In Power Plant,
Turbine is a prime mover which is steam driven. Water is heated, turns into
steam and spins a Steam. Turbine which drives an electrical generator
(Alternater). After steam passes through the turbine, the steam is condensed in
a Condenser and recycled to where it was heated, this is known as rankine
cycle. Our power plant will operate under modified rankine cycle with the
addition of regeneration feed water heating. To improve the efficiency of the
cycle, the feed water from the Condenser is heated with the steam extracted
from the Turbine. The steam from AFBC Boiler and WHR Boiler enter into
Common Steam Distribution Header from where it goes to the Turbine. After
passing steam through the turbine, it condensates in Condenser and this steam
is cooled in the cooling tower. The condensate steam is used for feed water
heating. The make-up water which is (4-5% including all losses in system) will
be added in the cycle. The generation of make-up water will be controlled by
the Deaerator level control system. The condensate water is mainly from the
surface Condenser and collected in the Hot well and then passes through CEP
(Condensate Extraction Pump).
The power generation in TG will be 11 KV level, and it will operate with
parallel. to Electricity Board Grid. The excess power will be exported to the
Grid, for which step-up transformer will be installed.
The total requirement of water for power plant will be taken from KARO
river. Which contains impurities in the form of floating solids, suspended solids,
colloids, dissolved gases. For removal of such impurities in raw water, the RO
plant has been installed.
20 MW power each will be generated from AFBC boiler & WHR Boilers.
For which 6x10 TPH + 1x35 TPH WHR Boilers & 1x115 TPH AFBC Boiler have
been installed.
6
ENCLOSURE : XI Contd..
1.2.1 AFBC BOILER : In AFBC boiler coal 75% and Dolochar 25% as a fuel is used for heating
feed water. Steam generation capacity is 115 TPH at steam pressure 88kg/cm2
and temperature 5150C.
1.2.2 WHRB BOILERS:
6x10TPH & 1x35TPH WHR Boilers have been installed. 10 TPH WHR-
Boiler is having steam generation capacity 10 TPH at steam pressure
88kg/cm2 and temperature 5150C. WHR- Boiler 1x35TPH is having
steam generation capacity 35TPH at steam pressure 88kg/cm2 and
temperature 5150C.
1.2.3 COMMON STEAM DISTRIBUTION HEADER : (CSDH) :
Steam produced from AFBC Boiler & WHR-Boilers through steam
piping’s comes to Common Steam Distribution Header and from here it
is distributed to Turbine No.1 & Turbine No.2.
1.2.4 TURBINE :
2X20MW Turbines have been installed. This Turbine is single flow with
19 stages and downward exhaust. The steam inlet parameter to Turbine
is as follows.
Steam pressure = 84kg/cm2
Steam Temperature = 5150C±50 C
Steam Flow = 77.4 TPH
1.2.5 CONDENSER:
Cooling water is supplied into the tubes of Condenser and steam flows
from shell side. The cooled water takes away the heat from steam and
the steam is condensed into water.
7
ENCLOSURE : XI Contd..
1.2.6 DEAERATOR:
Dissolved Oxygen is removed from DM and condensate water through
deaeration process. Hydrazine chemical is dosed at Deaerator suction
line and water temperature is maintained at 1200C . Deaerator tank
water holding capacity is 97.52cum.
1.2.7 BOILER FEED PUMP:
The main function of Boiler Feed Pump is to supply feed water to Boiler
(Steam Drum) from Deaerator storage tank.
(a) Pumps for AFBC Boiler, total 3 nos. of flow rate 77.65 cubic
meter/hour and at pressure 120kg/ cm2, have been installed.
(b) Pumps for WHR Boilers, total 3 nos. of flow rate 63.93 cubic
meter/hr. and at pressure 120kg/ cm2 have been installed.
1.2.8 CEP (CONDENSATE EXTRACTION PUMP) :
Condensate extraction pump transfers water from Hot Well to Deaerator.
1.2.9 COOLING TOWER:
Cooling Tower capacity is 9800 cum/hr. From condenser hot water
comes at temperature 400 C and flows from top of cooling tower to bottom
through splash bars and air moves from bottom to top through air suction
created by fans installed at top of cooling tower. During this process the water
is cooled down to 280 C and then it goes to condenser.
1.2.10 DM WATER PLANT:
The clear water from Clear Water Settling Tank is processed in DM plant
through ultra filtration and reverse osmosis. DM plant capacity is 13 TPH of
following quality parameters, PH=9.0 to 9.2, conductivity 0.3 micro/siemens,
8
ENCLOSURE : XI Contd..
dissolved solids = 0.007ppm Silica�0.02ppm, Chloride = Nil & residual
hydrazine <0.02 ppm. DM water storage tank capacity is 2X200 Cum.
1.2.11 INTAKE WELL & WATER RESERVOIR STORAGE TANK:
From Karo river water is pumped by water pump 2 X600 Cum/hr. at 5kg/ cm2 in
the water reservoir. Capacity of Reservoir water tank is 2 X 14000cum. From
this tank water is transferred by using Transfer Pumps 2X255 Cum/hr. to
HRSCCT (High Rate Solid Content Clarifier Tank). Water is cleared from
suspended solids with or without addition of coagulant. Outlet flow rate from
HRSCCT is 250 TPH and goes to CWST (Clear Water Storage Tank). This
clear water is transferred to Cooling Tower at flow rate 200.9TPH. and to DM
plant through multi grade filter. Multi grade inlet flow is 24TPH.
9
ENCLOSURE : XI Contd..
10
ENCLOSURE : XI Contd..
1.1.3 MANUFACTURING PROCESS OF STEEL MELTING SHOP
Induction furnace is heating and melting device for scrap, sponge iron and
others consumables whose top is open for deslagging and additives addition. We add scrap into the furnace by EOT crane fitted with magnet which demagnetize and scrap into the furnace DRI is charged into the furnace continuously through vibro feeder and rate of feeding is controlled as per melting rate of DRI in the furnace.
After inspecting the furnace scrap along with calcined petroleum coke is charged at the bottom of furnace and power is put on.
Immediately after switching on the furnace melting start and then feeding of DRI is done and filled the furnace to required level.
After few minutes slag starts coming out at the top of burden which is spoon out continuously or drained out if volume is sufficient.
Furnace is filled with liquid metal till it reached to ¾ of height. A list sample is taken and after getting analysis for carbon required level of liquid is filled and then complete deslagging is done for addition of additives.
Temperature is raised to 1600 0C approximately of addition of Si-Mn is done in the furnace to required chemistry.
Temperature is raised to 1670 0C and furnace liquid metal is tapped in refractory lined hot ladle.
Then the ladle is brought to CCM for casting and placed on ladle stand and metal is allowed to fall into the container called Tundish.
As soon as ¾ of Tundish level of liquid is achieved Tundish nozzle is opened and metal is allowed to flow into water cooled copper mould. This mould oscillates in up and down and solidified strand from outer surface approx 5 mm thick is pulled with dummy bar and travels in apron chamber, where again cooled by spraying water all around by water spray nozzle.
As soon as billet is sufficiently pulled ahead of straightner drive, it is cut in required length.
After cutting in required length of billet it allowed to cool down in cooling bed, after cooling below 600 0C it is stacked in billet yard for further cooling to room temperature for further inspection
After final inspection billet get ready for dispatch/sale.
11
ENCLOSURE : XI Contd..
1.4.1. FLOW SHEET OF STEEL MELTING SHOP(4X15T)
12
ENCLOSURE : XI Contd..
2.0 ORGANIZATION SET UP
13
ENCLOSURE : XI Contd..
3.0 MANPOWER :- Licenced manpower is 2000. However at present the shift
wise manpower is given below:
Number of employee SHIFT Period
Regular Contractor
Total
A 0600 – 1400 hrs. 83 30 113
B 1400 – 2200 hrs. 82 30 112
C 2200 – 0600 hrs. 78 20 98
General Shift 0800 – 1700 hrs. 142 40 182
Total 385 120 505
Depending on the requirement, the employees are called in different
shifts and few employees numbering 10 to 15 are called on duty in National /
Festival holidays and off-days.
14
ENCLOSURE : XI Contd..
4.0 Product & Bye Product
4.1 PRODUCT:-
SL.NO. NAME OF PRODUCT
QUANTITY
[T/DAY]
QUANTITY ONE TIME STORAGE
STORAGE TYPE STORAGE AREA SIZE
HEIGHT
(W X L X H)
1 Sponge iron 900 T
9000T Under three sheds
25mX50mX6.50m
25mX60mX6.50m
30mX50X6.50m
2 Billet 600 T 6000T Under two sheds 20mX100mX17m
40mX200mX17m
3 Power 40 MW
[WHRB-20 MW, AFBC-20 MW]
4.2 BYE-PRODUCT:-
SL.NO. NAME QUANTITY
[MT/DAY]
STORAGE TYPE
1 Char Coal 576 MT
At present we have dump the solid waste (Char) in designated area & size of area is Ac.7.7dec.
2 Accretion + Boulder 106 MT
3 CO2 +SO2 1611 MT
4 Bag Filter +ESP Ash 180 MT
5 Vapour/Steam 142 MT
6 SMS Slag 114 MT
7 CPP – Fly Ash 100 MT
8 CPP- Coarse Ash 140 MT
15
ENCLOSURE : XI Contd..
5.0 INVENTORY OF RAW MATERIALS:-
SL. NO.
NAME OF THE RAW MATERIAL
QUANTITY OF ONE TIME
STORAGE IN MT
TYPE OF STORAGE
SIZE OF THE STORAGE AREA
(HEIGHT)
1 Iron ore 52,500MT
Open Yard 4 yards of size
69mX112M,
35mX65M,
40mX60M &
45mX45m
2 Dolomite 1350 MT
Open yard 2yards of size
10m x 30 m each
Open Yard
3yards of size 40mX140m,
40mX60m, &
60mX80M
3 Coal 56000 MT Under Shed 5 Sheds size
40mx70mx6.50m
25mX60mX6.5m
25mX50MX6.5m
40mX72mX6.5m
25mX72mX6.5m
4 Scarp/Pig Iron 3600T Under shed 20mx40mx27m
5 Silico-Manganese 270 T
6 Ferro-Silicon 9 T
7 Aluminum 9 T
In store
Size 20mx42mx5.5m
6.0 INVENTORY OF HAZARDOUS SUBSTANCE:-
SL. NO.
NAME QUANTITY of one time storage
Type of storage Size
10 KL 20 KL (Capacity) in Underground storage)
D-2.35 m L-5 m
1 HSD
8 KL
18 KL (Capacity) in underground storage
D-2.1 m L-5 m
2 Transformer Oil 1KL In store shed of 50mx40m In 5 drums of 200 Ltrs. capacity each
16
ENCLOSURE : XI Contd..
7.0 INVENTORY OF HAZARDOUS GASES / SUBSTANCES PRODUCED /
GENERATED
SL.NO. NAME QUANTITY of one time storage
Type of storage
Nil
8.0 IDENTIFICATION OF HAZARDS:-
Hazard is in fact the characteristics of a system / plant / storage that
presents potential for an accident and risk the probability of occurrence of
hazard. Hence, hazard identification is of prime significance for the
quantification of risk and for cost-effective control of accidents in any industrial
installation. Various techniques of predictive hazard evaluation and quantitative
risk analysis suggest identification of hazard which has very important role in
estimation of probability of an undesired event and its consequence on the
basis of risk quantification in terms of damage to personnel, property and
environment.
Hazards are mostly manifested in the form of pool-fire or fire. Each
anticipated hazard scenario associated in the unit is described along with its
assessment of impact on plant and locality in the following table. :
Anticipated hazard scenarios
Sl. Area / Activity Hazard Impact
1. Storage and Handling of high speed Diesel (HSD)
Pool fire / Fire ball may occur in case of direct contact with flame
Fire may propagate to the nearby tank and Stores.
2. Storage of coal in coal storage Yard.
Fire may occur due to spontaneous ignition of coal.
Fire will propagate within the Coal Storage Yard.
3 Storage and Handling of Transformer Oil
fire may occur in case of direct contact with flame
Fire may propagate to the nearby storage area
17
ENCLOSURE : XI Contd..
9.0 IDENTIFICATION OF MOST CREDITABLE HAZARD SCENARIO:
9.1 Case-1 Fire Hazard in HSD Storage Tank
Fire Hazard in HSD Storage Tank is considered as most Credible
Scenario because of the following reasons:-
HSD is a flammable liquid as per schedule-1, Part-II (b) (v) having flash
point of 660C and auto ignition temperature of 2560C and explosive limit of 5-
7% volume in air. So, it is susceptible to fire hazard. Whenever HSD catches
fire it shall manifest in the form of pool fire. Taking into consideration of the
meteorological data of the area and the above mentioned physical and
chemical property of HSD, it is considered most credible Hazard scenario. In
case of fire in HSD storage tank the effect distance of significant heat radiation
assessed in different season is given in the table given below.
METEOROLOGICAL DATA
Season
Parameter
SUMMER RAINY WINTER
Average wind speed (m/sec) 10 6 2
Average wind direction (from) NE NE SE
Humidity (%) 60 92 34
Average ambient air
temperature (0C)
33 28 22
18
ENCLOSURE : XI Contd..
Significant heat flux experienced at distance due to pool fire on HSD in
different season.
Experience at distance in Mtrs. Storage details
Significant heat level
Kw/m2 Summer Rainy Winter
Indication
4.5 12 9 10 Causes pain if unable cove the body within 20 seconds. However blistering of the skin (2nd degree burn) is likely caused with no lethality.
12.5 8 7 7 Minimum energy required for melting of plastic
HSD
18KL
37.5 4 3 3 Sufficient to cause damage to the equipment.
9.2 Case-2 : Fire in Coal Storage Yard
Fire Hazard in Coal Storage Yard is considered as a Credible Scenario
because of the following reasons.
During storage of coal in the coal yeard, weathering of coal takes place
due to mild oxidation, which is an exothermic process. If the heat liberated is
not completely dissipated, the temperature of Coal rises as Coal is a bad
conductor of heat. The rate of oxidation is doubled with 10oC rising
temperature. The bulk of Coal may reach critical temperature i.e. its ignition
point 50-80oC and may burst into flame. This phenomenon is known as
spontaneous ignition of Coal.
19
ENCLOSURE : XI Contd..
Significant heat flux experienced at distance due to fire in Coal.
Experience at distance in Mtrs. MASS of coal
Significant heat level
Kw/m2 Summer Rainy Winter
Indication
4.5 8 6 7 Causes pain if unable cove the body within 20 seconds. However blistering of the skin (2nd degree burn) is likely caused with no lethality.
12.5 6 4 5 Minimum energy required for melting of plastic
25000MT
37.5 3 2 2 Sufficient to cause damage to the equipment.
However, in the present situation, the following precautions are taken for
prevention of spontaneous ignition of Coal.
• The exposed surface area of the coal heap is restricted to the minimum
possible so as to avoid the contact of oxygen with coal.
• The exposed surface area is reduced by avoiding segregation and by
packing the coal tightly and uniformly.
• The ventilation at the coal heap is suppressed so that weathering is
avoided due to cut-off of oxygen.
• Coals of different sizes stored in a pile so that air voids are reduced to a
great extent.
• The coal is consumed before the critical temperature is reached.
• Water Sprinkling is done to reduce the temperature.
• Coal is stored away from the heat source i.e. Rotary Kiln.
20
ENCLOSURE : XI Contd..
9.3 Case-3 Fire Hazard in Transformer Oil Storage Area
Fire Hazard in Transformer Oil Storage Area is considered as
Credible Scenario because of the following reasons:-
Transformer Oil is a flammable liquid as per schedule-1, Part-II (b) (v)
having flash point of 1200C and slightly flammable as categorized in NFPA 704
hazard class. So, it is only susceptible to fire hazard. Taking into consideration
of the meteorological data of the area and the above mentioned physical and
chemical property of Transformer Oil, it is considered only a credible Hazard
scenario. In case of fire in Transformer Oil the effect distance of significant
heat radiation assessed in different season is given in the table given below.
Significant heat flux experienced at distance due to fire in Transformer Oil
storage area.
Experience at distance in Mtrs. MASS of Transformer
Oil
Significant heat level
Kw/m2 Summer Rainy Winter
Indication
4.5 4 2 3 Causes pain if unable cove the body within 20 seconds. However blistering of the skin (2nd degree burn) is likely caused with no lethality.
12.5 3 1 2 Minimum energy required for melting of plastic
1KL
37.5 1 1 1 Sufficient to cause damage to the equipment.
21
ENCLOSURE : XI Contd..
10.0 PLOT PLAN:
The plot plan showing the followings is given in Annexure.
(i) Hazard Zone (HZ)
(ii) Iso-risk Contour around Hazard Zone
(iii) Emergency Control Room (ECR)
(iv) Assembly Point (AP)
(v) Emergency Exit (EE)
(vi) Fire Hydrant line
22
ENCLOSURE : XI Contd..
11.0 EMERGENCY COMMAND STRUCTURE
Works Main Controller Sri A.K.Nayak, Addl. GM (W)
Alternate Sri B.K.Dash, Addl. GM (Process)
Site Incident Controller Sri A.K.Sahoo, DGM(Mech.)
Alternate Sri B.P. Patel, DGM (P&A)
Combat Team Leader Sri N.N. Mishra, AGM(SMS)
Alternate Sri D.Hansdah, Mgr (Elect.)
Rescue Team Leader
Sri B.K.Sahoo,AGM (Elect,) Alternate
Sri B.C.Mohanta, Security I/c
Auxiliary Team Leader Sri M.R.Tripathy, AGM (Civil)
Alternate Sri P.C. Dixit,
Sr.Mgr.(Instrumentation)
Members of Combat Team 1. Sri H.Singh
2. Sri K.Tanna 3. Sri A.Singh
4. Security
Members of Rescue Team 1. Sri K.K.Nillu
2. Sri A.Mandal
3. Sri B.Bhitaria
4. Security
Member of Auxiliary Team 1. Sri A.Sharma
2. Sri S.K.Dubey
3. Sri H.Bisoi
23
ENCLOSURE : XI Contd..
12.0 ROLE OF KEY PERSONS OF EMERGENCY COMMAND STRUCTURE
12.1 WORKS MAIN CONTROLLER (WMC):-
� On being informed, rush to the scene and take overall charges of the
situation
� Make quick assessment of the situation and decide declaration of
emergency by blowing the siren in appropriate code [intermittent three
times with half minutes interval]
� Direct respective leaders through Site Incident Controller to take control
of the situation in the affected area
� Make continuous review and assess the possible developments to
determine the extent of damage to plant and human beings
� Direct shut-down the plant, if necessary
� Orders evacuation process by consulting with key persons
� Ensure that casualties are receiving adequate attention
� Liaise with the fire services, police services and other statutory
authorities
� Declare closure of the emergency by blowing the siren [only once long
siren for 25 seconds]
� Issue the authorized statements to the media services
� Report all statutory authorities in the prescribed manner
� Communicate to employees about the mishap, measures taken and
giving confidence to employees for avoiding recurrence of the incident
by investigation and ordering preventive measures to be implemented
24
ENCLOSURE : XI Contd..
12.2 SITE INCIDENT CONTROLLER:-
� On hearing Emergency siren, rush to the scene and report to the
Works Main Controller
� Carry out the instruction of Works Main Controller
� Make quick assess about the gravity of the situation and appraises
Works Main Controller
� Orders Combat Team Leader, Rescue Team Leader and Auxiliary
Team Leader to perform their responsibilities immediately
� Extend all sorts of help through different agencies to minimize the
damage to human beings, plant, property and environment
� Report the development of the situation time to time to Works Main
Controller
� Provide the required information to the fire brigade team for fire
fighting
� Preserve the evidences for the subsequent inquiries
12.3 COMBAT TEAM LEADER:-
� On hearing the emergency siren, rush to the scene with fire fighting
team with sufficient equipment in the minimum possible time and
report to Site Incident Controller
� Carry out the instruction of Site Incident Controller
� Ensure the team members resume their position with appropriate
equipment
� Monitor the fire fighting operation to control the situation
� Ensure that the situation is controlled by arresting, spillage, fighting
fire, shutting of the valve and equipment by the team in consultation
with Site Incident Controller
� Assist the Site Incident Controller till the situation is under control
25
ENCLOSURE : XI Contd..
12.4 COMBAT TEAM MEMBERS:-
� On hearing the emergency siren, rush to the scene with fire fighting
equipments in the minimum possible of time and report to their team
leader
� Carry out orders of the team leader
� Operate the fire fighting equipments for controlling the situation
12.5 RESCUE TEAM LEADER:-
� On hearing the emergency siren, rush to the scene and report to the
Site Incident Controller
� Carry out the instruction of the Site Incident Controller
� Ensure the arrival of his team members
� Keep necessary equipments of first-aid for preliminary treatment
� Keep the ambulance ready to carry the injure persons to the
hospital
� Ensure the proper personal protective equipments lead the team for
rescue operation
� Inform the Works Main Controller for the developments time to time
� Guide the mutual aid partners for their course of action at the site
� Guide the non-essential persons to reach assembly point
� Search the missing person on the roll call basis
12.6 RESCUE TEAM MEMBERS:-
� On hearing the emergency siren, rush to the scene with appropriate
personal protective equipments and report to their team leader
� Carry out orders of the team leader
26
ENCLOSURE : XI Contd..
12.7 AUXILIARY TEAM LEADER:-
� On hearing the emergency siren rush to the scene and report to the
Site Incident Controller
� Carry out the instruction of Site Incident Controller
� Ensure the arrival of his team members
� Intimate statutory authorities over phone
� Intimate nearest Fire Station over phone
� Intimate mutual-aider over phone
� Keeps the first-aid and primary health center staff, equipment ready to
take care of immediate medical needs
� Takes care of victims’ family
� Make all arrangement like transport, other needs, arrange finance
� Ensure all casualties are shifted to hospital for medical treatment
� Keep records of casualties and provide information of the matter to
Works Main Controller
12.8 AUXILIARY TEAM MEMBERS:-
� On hearing emergency siren, rush to the scene and report to the
team leader
� Carry out the orders of the team leader
� Provide immediate first-aid treatment to the victims
� Ensure ambulance vehicle ready
� Coordinate with combat team, rescue team, statutory authorities and
mutual-aid partners
27
ENCLOSURE : XI Contd..
13.0 SILENT HOUR COMMAND STRUCTURE
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�� ������ �#�
28
ENCLOSURE : XI Contd..
13.1 ROLE OF KEY PERSONS IN SILENT HOUR COMMAND STRUCTURE
� Silent Hour is the time when General Shift people are not available
� The command structure for the silent hour shall be same as during
normal hour, however, during the silent hour the Shift-in-charge /
Security incharge shall act as Works Main Controller-cum Site
Incidence Controller , till the arrival of the Works Main Controller
� Since during these hours Works Main Controller, Site Incident Controller,
Combat Team Leader, Rescue Team Leader and the Auxiliary Team
Leader may not be available inside the plant, they shall be informed by
the Security In-charge (Works Main Controller during Silent Hour) either
by telephone or by sending special messenger to their residences
� On receiving the information the Works Main Controller, Site Incident
Controller, Combat Team Leader, Rescue Team Leader and Auxiliary
Team Leader shall reach the site at the earliest and simultaneously
Combat Team Leader, Rescue Team Leader and Auxiliary Team Leader
shall ensure the presence of their respective team members
� Thereafter the action plan as well as the role of key persons shall be
same as the normal hour execution of Command Structure
29
ENCLOSURE : XI Contd..
14. ACTION PLAN FOR ON-SITE EMERGENCY:
STEP
NO.
INITIATOR ACTION TO TAKE
1. The person
noticing
the emergency
� Inform the Security Gate and the concerned
Shift-in-charge who in turn will inform Combat
Team Leader immediately regarding the fire
hazard.
2. Combat Team
Leader (CTL)
� Inform Site Incident Controller (SIC) through
common dialing system and rush to spot for
combating the situation. Take charge of the
situation, arrange for evacuation of people not
directly concerned.
� To organize for trained personnel equipped
with fire fighting appliances and call for fire
tender at the place of fire.
� To start combating, shutdown equipments and
taken steps to extinguish fire with fire fighting
facilities.
� To find out the root cause of fire and to take
necessary action for prevention of fire.
3. Site Incident
Controller
(SIC)
� Inform Works Main Controller (WMC) and will
rush to Site. In case of failure electronic
communication system, the standby available
provision for runner with bike, will be their to
pass on the command as advised.
30
ENCLOSURE : XI Contd..
� Discuss with Combat Team Leader (CTL),
assesses the situation and call the Rescue
Team Leader (RTL) & Auxiliary Team Leader
(ATL).
� Inform to the Rescue Team leader, and
Auxiliary Team leader and send them to site.
� Arrange to evacuate the unwanted persons and
call for additional help.
� Time to time to pass information to the Works
Main Controller (WMC) about the situation at
site.
4. Works Main
Controller
(WMC)
� Rush to Emergency Site and observe the
ongoing activities.
� Take stock of the situation in consultation with
the SIC.
� Move to Emergency Control Room.
� Take decision on declaration of emergency and
ask for emergency wailing siren.
� Advise Auxiliary Team Leader to inform the
statutory authorities and seek help of mutual
aid if required.
� Decide on declaration of normalcy of
emergency after combating the situation.
� Ensure that the emergency operations are
recorded chronologically.
31
ENCLOSURE : XI Contd..
5. Rescue Team
(RTL)
� Consult with Site Incident Controller (SIC) and
Rush to Emergency Site through safe route
along with the team members and start the
rescuing work.
� Shift the injured persons to hospital by
ambulance after providing necessary first aid.
� To inform the Auxiliary Team Leader for
necessary help from Mutual Aid Partners.
6. Auxiliary Team
(ATL)
� On being directed by Works Main Controller
(WMC) inform about the emergency to
Statutory Authorities depending upon the
situation.
� Seek help of Mutual Aid Partners and
Coordinate with Mutual Aid Partners to render
their service if required.
� To take role call to find out the missing persons
if any.
� Arrange to inform the relatives of Casualties.
� Take care of visit of the authorities to the
Emergency Site.
7. Team Members � Each of the team members should follow the
instruction of concerned team leader to mitigate
the emergency.
32
ENCLOSURE : XI Contd..
15.0 ACTIVATION AND CLOSING PROCEDURE
FOR ON-SITE EMERGENCY
� Anybody notices FIRE, shout “FIRE, FIRE”, “FIRE” and informs to
Shift-in-charge [or Smoke detector indicates fire alarm installed in the
emergency control room]
� Being informed about fire, the Shift-in-charge informs Works Main
Controller and Site Incident Controller
� On hearing about the fire, Works Main Controller and Site Incident
Controller rush to the scene and make quick assessment of the situation
� On quick assessment of the situation, the Works Main Controller rush to
the emergency control room and declare emergency by blowing
appropriate siren code [intermittent three times with half minutes
interval]
� On hearing of Emergency siren the key personnel of Emergency
Combat structure perform their duties and responsibilities as per the
worksheet
� During the emergency operation, the Works Main Controller keeps
records of activities carried on, supervises overall, maintain liaison with
mutual aiders, statutory authorities
� After being controller the situation, the Works Main Controller declares
normalcy by blowing appropriate siren [three minutes continuously]
33
ENCLOSURE : XI Contd..
ANNEXURE-1
DETAILS OF FACILITIES AVAILABLE
Emergency Control Room is the place from where all emergency
management operations are directed and coordinated. It is also the place from
where all communications will be established, with outside agencies and district
authorities.
Facilities available:-
� Mobile phone - 15 nos.
� Wind direction and speed indicator – 1 (One) No.
� Windsock – 1 (One) no.
� Wallboards for fixing up drawings and drawing pins. Flip charts, drawing
sheets and sketch pens
� Switch for actuating the siren, drinking water arrangement, tables,
chairs, etc.
� Details of address and telephone numbers of key personnel of
emergency command structure, statutory authorities and mutual aiders
� Worksheet of key personnel of emergency command structure
� Applicable siren code
Additional information
� Safety manual
� Material safety data sheets of HSD & Transformer Oil
� List of emergency telephone numbers (external and internal)
� Local P & T telephone directories
� List of people working in the installation, location wise
34
ENCLOSURE : XI Contd..
� List of residential addresses of employees / contract workers and
casual workers
Equipment :-
� Emergency lights – 6 (Six) nos.
� Sufficient number of torch lights – 12 (Twelve) nos.
� Self contained breathing apparatus – 1 (one) no.
� Personal protective equipment – Helmet- 600 nos. ; Safety boot- 600
pairs ; Safety gloves-200 pairs ; Safety goggles-45 nos. ; Nose mask-
150 nos. ;
Welding glass-15 nos. ; Welding helmet- 15 nos.
� Red / Green flag – 6 nos. each
Assembly Points:-
In an emergency, it will be necessary to evacuate people from the
affected zones or the zones likely to be affected, to safe areas. The safe areas
are identified and designated as Assembly Points (AP). The location of the
assembly point is the vacant space shown in the Plot Plan. Arrangements for
taking head count of persons, reconciling the head count with the attendance
rolls, temporary shelter and further evacuation if necessary to safer place
outside factory campus can be made.
ESCAPE ROUTES AND WIND SOCKS
Escape Routes:-
Escape routes are those that allow reasonably safe passage of persons
from the work areas to the Assembly Point. These routes would be different for
different wind directions. For fire explosion scenarios, evacuation decisions and
escape routes are to be based on the distances at which heat radiation flux
reaches a level harmful to human beings (4.5KW/m2 for heat radiation). Escape
35
ENCLOSURE : XI Contd..
routes are marked on the drawings that would facilitate site incident controller
to precisely announce the routes in case of evacuation.
Wind Socks:-
During emergencies, the knowledge of exact wind direction helps the
factory personnel to decide on the escape route to be taken for safe evacuation
of personnel and also the safe assembly point and Emergency Control Centre.
Therefore, the windsock is provided at the top-most point of the factory building
(at TG Building) for easy identification of the wind direction.
COMMUNICATING THE EMERGENCY AND MEDICAL AID
For communicating the declaration of emergency and evacuation
decision to the plant personnel, it is envisaged that the siren would be utilized.
Declaration of emergency : - Intermittent three times with
Half-minute interval
Normal factory siren : - Continuous for 30 secs.
All-clear signal : - Continuous for 3 mins.
Emergency Medical arrangement:-
� The first-aid box is available in each department – 40 nos.
� First-aid boxes are maintained in each department
� Adequate stock of essential medicines, bandages and other appliances
are being maintained.
� Fire Hydrant System
Fire Hydrant System is provided at different locations inside the plant as shown
in plot plan. Fire Hydrant hoses are 63mm. dia rubber line hose . Three motors
along with three suitable pumps which can discharge 273 m3 of water per hour
are with pump capacity 110KW provided to main header to maintain a pressure
36
ENCLOSURE : XI Contd..
of 8.8 Kg/cm2. In case of temporary power failure, the fire pumps are run
through (3 X 750 KVA, 1 X 1250 KVA) DG sets. One water reservoir having
capacity of 16800Cum.with height of 3.5mtr. length 80 width 40m are supplying
water to the fire main line.
Fire Extinguishers
Required types of fire extinguishers have been provided at different locations of
the plant as given below :-
Sl. No
Place Type of Fire extinguisher
Capacity (kg/lt.) Number
1 Control Room CO2 4.5 kg 1
2 Electrical MCC CO2 4.5 kg 1
3 D.G. Room CO2
Dry Powder Type
4.5 kg
10 kg
1
3
4 Quality Control Room Dry Powder 5 kg 2
5 Store Room Dry Powder 5 kg 2
6 Weigh Bridge Dry Powder 10 kg 2
7 Mechanical Department Dry Powder 10 kg 2
8 HSD Tank area Foam Type 9 liter 2
FIRE EXTINGUISHER OF DRI PROJECTS
1) AREA :MAIN GATE & SECURITY OFFICE FOR EMERGENCY 1. MECH. FOAM TYPE 9 LITRES CAP. 01 Nos
2. CO2 TYPE FIRE EXT.4.5 KG CAP. 01 Nos
3. ABC TYPE FIRE EXTINGUISHERS 4KG IS: 15683 01 Nos
4. FIRE BUCKETS WITH STAND 04Nos
2) AREA : TR HOUSE 1. ABC TYPE FIRE EXTINGUISHERS 4 KG CAP 01 Nos
2. CO2 TYPE FIRE EXT.4.5 KG CAP. 01 Nos 3. FIRE BUCKETS 02 Nos
37
ENCLOSURE : XI Contd..
3) AREA : COAL /CHAR SCREEN AND CRUSHER HOUSE FOR AFBC
1. ABC TYPE FIRE EXTINGUISHERS 4 KG IS: 15683CAP 01 Nos
2. FIRE BUCKETS 02Nos
4) AREA : GROUND HOPPER FOR COAL
1. WATER TYPE 9 LITRES CAP(STORED PRESSURE TYPE). 01 Nos 2. CO2 TYPE FIRE EXT.4.5 KG CAP. 01Nos 3. ABC TYPE FIRE EXTINGUISHERS 4KG IS: 15683 01 Nos 4. FIRE BUCKETS WITH STAND 01 Nos 5) AREA : PRIMARY COAL SCREEN & CRUSHER HOUSE & TERTIARY SCREEN HOUSE
1. WATER TYPE 9 LITRES CAP(STORED PRESSURE TYPE). 01 Nos 2. CO2 TYPE FIRE EXT.4.5 KG CAP. 01 Nos 3. ABC TYPE FIRE EXTINGUISHERS 4KG IS: 15683 01 Nos
4. FIRE BUCKETS WITH STAND 02 Nos
6) AREA : SECONDARY SCREEN & CRUSHER HOUSE 1. WATER TYPE 9 LITRES CAP(STORED PRESSURE TYPE). 01 Nos
2. CO2 TYPE FIRE EXT.4.5 KG CAP. 01 Nos
3. ABC TYPE FIRE EXTINGUISHERS 4KG IS: 15683 01Nos
4. FIRE BUCKETS WITH STAND 02Nos
7) AREA : COAL SHED
1. WATER TYPE 9 LITRES CAP(STORED PRESSURE TYPE). 02Nos
8) AREA : AIR COMPRESSION ROOM
1. CO2 TYPE FIRE EXT.4.5 KG CAP. 01 Nos
2. ABC TYPE FIRE EXTINGUISHERS 4KG IS: 15683 01Nos
3. MECH. FOAM TYPE 9 LITRES CAP. 01 Nos
4. FIRE BUCKETS WITH STAND 02 Nos
9) AREA : KILN INLET/ABC BUILDING
1. CO2 TYPE FIRE EXT.4.5 KG CAP. 02 Nos
38
ENCLOSURE : XI Contd..
2. ABC TYPE FIRE EXTINGUISHERS 4KG IS: 15683 02 Nos
3. FIRE BUCKETS WITH STAND 04 Nos
10) AREA : KILN COOLER TRANSFER BUILDING
1. CO2 TYPE FIRE EXT.4.5 KG CAP. 02 Nos
2. ABC TYPE FIRE EXTINGUISHERS 4KG IS: 15683 02 Nos
3. FIRE BUCKETS WITH STAND 04 Nos
11) AREA : COOLER DISCHARGE BUIDING,IRON ORE SCREEN HOUSE,INTERMEDIATE BIN BUILDING,KILN COOLER TRANSFER BUILDING
1. CO2 TYPE FIRE EXT.4.5 KG CAP. 01Nos
2. ABC TYPE FIRE EXTINGUISHERS 4KG IS: 15683 01Nos
4. FIRE BUCKETS WITH STANDS 04 Nos
12) AREA : ELECTROSTATIC PRECIPITATOR FOR SPONGE IRON PLANT
1. CO2 TYPE FIRE EXT.4.5 KG CAP. 01 Nos
2. ABC FIRE EXTINGUISHERS 4KG IS: 15683 01Nos
3.. FIRE BUCKETS WITH STAND 02 Nos
13) AREA : WEIGH BRIDGE CONTROL ROOM
1. CO2 TYPE FIRE EXT.4.5 KG CAP. 01 Nos
14) AREA : LDO/HSD Tank Area
15) : EXISTING TRANSFORMER ROOM 1. CO2 TYPE FIRE EXT.4.5 KG CAP. 01 Nos 2. CO2 TYPE FIRE EXT.22.5 KG CAP,TROLLEY MOUNTED TYPE 01 Nos 3. ABC TYPE FIRE EXTINGUISHERS 6KG IS: 15683 01 Nos 4 FIRE BUCKETS WITH STAND 02Nos
16) AREA : RMP MATERIAL CONTROL ROOM
1. MECH. FOAM TYPE 9 LITRES CAP.(stored pressure type) 02 Nos 2. CO2 TYPE FIRE EXT.4.5 KG CAP. 01Nos 3. ABC TYPE FIRE EXTINGUISHERS 4KG IS: 15683 01 Nos 4. FIRE BUCKETS WITH STAND 04 Nos
39
ENCLOSURE : XI Contd..
1. CO2 TYPE FIRE EXT.4.5 KG CAP. 01 Nos 2. FIRE BUCKETS WITH WALL MOUNTING BRACKTS
02Nos
17) AREA : PRODUCT CONTROL ROOM 1. CO2 TYPE FIRE EXT.4.5 KG CAP. 01Nos 2. FIRE BUCKETS WITH WALL MOUNTING BRACKETS
01Nos
18) AREA : PUMP HOUSE FOR MAKE UP WATER TANK 1. CO2 TYPE FIRE EXT.4.5 KG CAP. 01 Nos 2. ABC TYPE FIRE EXTINGUISHERS 4KG IS: 15683 01 Nos 3. FIRE BUCKETS WITH WALL MOUNTING BRACKETS 02Nos
19) AREA : COOLER WATER PUMP HOUSE 1. CO2 TYPE FIRE EXT.4.5 KG CAP. 01Nos 2. ABC TYPE FIRE EXTINGUISHERS 4KG IS: 15683 01 Nos 3. FIRE BUCKETS WITH WALL MOUNTING BRACKETS 02Nos
20) AREA : LAB 1. CO2 TYPE FIRE EXT.4.5 KG CAP. 01 Nos 2. ABC TYPE FIRE EXTINGUISHERS 4KG IS: 15683 01 Nos 3. FIRE BUCKETS WITH WALL MOUNTING BRACKETS 02Nos
21) AREA : MAIN CONTROL ROOM 1. CO2 TYPE FIRE EXT.4.5 KG CAP. 02 Nos 2. ABC TYPE FIRE EXTINGUISHERS 4KG IS: 15683 01Nos 3. CO2 TYPE FIRE EXT.22.5 KG CAP,TROLLEY MOUNTED TYPE 01 Nos 4. FIRE BUCKETS WITH WALL MOUNTING BRACKETS 02Nos
22) AREA : GENERAL STORES AREA 1. CO2 TYPE FIRE EXT.4.5 KG CAP. 01Nos 2. ABC TYPE FIRE EXTINGUISHERS 4KG IS: 15683 01Nos 3. MECH FOAM TYPE FIRE FIRE EXT.9 LITRES KG CAP 01 Nos
4. FIRE BUCKETS WITH TWO STANDS 04 Nos
40
ENCLOSURE : XI Contd..
FIRE EXTINGUISHER LIST POWER PLANT
Sl.No. Location Type Total in (nos) Remarks
CO2(6.5KG) 2 1 T/R-1
DCP 1
CO2(6.5KG) 2 2 T/R-2
DCP 1
CO2(6.5KG) 2 3 T/R-3
DCP 1
CO2(6.5KG) 2 4 BFP
DCP 2
CO2(6.5KG) 1 5 SWAS ROOM
DCP 1
CO2(6.5KG) 2 6 Ventilation Blower 0 'M'
DCP 1
CO2(6.5KG) 3 7 DG Room
DCP 3
CO2(6.5KG) 10
DCP 10
Foam 1 8 Cable Cellar
CO2(22.5KG) 1
CO2(6.5KG) 2 9 Unit -1 Comp.
DCP 2
CO2(6.5KG) 2 10 Unit -1 CEP
DCP 2
CO2(6.5KG) 2 11 Unit -2 Inst.Comp.
DCP 2
CO2(6.5KG) 2 12 Unit -2 CEP
DCP 2
CO2(6.5KG) 10
DCP 10 13 MCC
Foam(90ltr) 2
CO2(6.5KG) 10
DCP 10 14 TG-1
CO2(22.5KG) 1
41
ENCLOSURE : XI Contd..
CO2(6.5KG) 10
DCP 10 15 TG-2
CO2(22.5KG) 1
CO2(6.5KG) 1 16 EOT CRANE
DCP 1
CO2(6.5KG) 8
DCP 8 17 CONTROL ROOM
Foam(50ltr) 1
CO2(6.5KG) 2 18 BATTERY ROOM
DCP 2
CO2(6.5KG) 2 19 AC ROOM
DCP 2
CO2(6.5KG) 2 20 15 'M'
DCP 2
CO2(6.5KG) 2 21 CHP MCC
DCP 2
CO2(6.5KG) 2 22 WTP MCC
DCP 3
CO2(22.5KG) 1 23 WTP PLC ROOM
DCP 1
CO2(6.5KG) 5 24 WTP OUTER AREA
DCP 5
CO2(6.5KG) 3 25 WTP CORRIDOR
DCP 3
CO2(6.5KG) 6
DCP 6 26 RAW WATER MCC
CO2(22.5KG) 1
CO2(6.5KG) 3 27 CT FRONT SIDE
DCP 3
CO2(6.5KG) 2 28 CT TOP
DCP 2
CO2(6.5KG) 2 29
11.5 'M' Ventilation Blower
DCP 2
CO2(6.5KG) 2 30 5'M' HP HEATER
DCP 2
CO2(6.5KG) 3 31 MOT-1
DCP 3
42
ENCLOSURE : XI Contd..
CO2(6.5KG) 2 32 Ejector-1
DCP 2
CO2(6.5KG) 3 33 MOT-2
DCP 3
CO2(6.5KG) 2 34 Ejector-2
DCP 2
LIST OF FIRE EXTINGUISHER AT SMS AREA
Sl No. Area Type Total No.
1 CO2 22.5 Kg 2
Furnace plateform 1&2 ABC 6 KG 2
2 CO2 22.5 Kg 2
Furnace plateform 3&4 ABC 6 KG 2
3 CO2 4.5Kg 4
Substation
ABC 6 KG 2
4 CO2 4.5 Kg 4
PCC & MCC room
ABC 4 KG 2
5 CO2 4.5 Kg 2
Caster Pump house
ABC 6 KG 2
6 CO2 22.5 Kg 2
induction pump house ABC 6 KG 4
7 CO2 22.5 Kg 2
Transformer area 1&2 ABC 6 KG 2
8 CO2 22.5 Kg 2
Transformer area 3&4 ABC 6 KG 2
9 CO2 22.5 Kg 2
Laddle preheater area ABC 6 KG 2
10 CO2 4.5 Kg 2
CCM control room
ABC 4 KG 2
11 CO2 4.5 Kg 2
ABC 4KG 2
CCM hydraulic room
Foam 2
12 CO2 22.5 Kg 2
ABC 6 KG 2
D.G.Room
Foam 2
TOTAL 58
43
ENCLOSURE : XI Contd..
� Fire Buckets
Fire buckets filled with dry sand are provided in different locations of the plant
as given below:-
Sl. No. Place Number
1 Main Gate 2
2 Quality Control 2
3 Mechanical Work Shop 2
4 Control Room -1 2
5 Control Room-2 2
6 Store/ HSD Tank 4
7 DRI Project 52
8 SMS 32
9 Power Plant 10
� Siren
Company has Siren/ hotter arrangement, which can be activated manually
during fire related emergency.
� Communication
Public address system and EPABX telephone is available for effective
communication inside the plant. Telephone directory is available in the entire
department.
� First Aid Box
Company has provided First Aid boxes with required first aid medicines at
different locations inside the plant for any injury. First aid boxes are being
44
ENCLOSURE : XI Contd..
checked once in a month and medicines are replaced. Details locations are
given below:-
Sl. No. Location Numbers
Existing & Running Plant
1 Control Room-1 1 no.
2 Control Room-2 1 no.
3 Workshop 1 no.
4 Main gate 1 no.
5 Personnel 1 no.
6 Store 1 no.
7 R.M.P. Control Room 1 no.
8 Laboratory 1 no.
CONTENT IN FIRST AID BOX AT STEEL MELTING SHOP LOCATION
1 FURNACE 1X2 1 NO
2 FURNACE 3X4 1 NO
3 CONCASE 2 NOS
4 LABORATORY 1 NO
5 SMS OFFICE 1 NO
6 MECHANICAL WORKSHOP 1 NO
7 SUBSTATION 1 NO
8 MECHANICAL OFFICE 1 NO
45
ENCLOSURE : XI Contd..
9 SUBSTATION 1 NO 10
MECHANICAL OFFICE 1 NO
11 PUMP HOUSE 1 NO
TOTAL 12 NOS
CONTENT IN FIST AID BOX AT POWER PLANT
LOCATION
1 3.5 "M" MCC ROOM 1 NO
2 10 "M" CONTROL ROOM 1 NO
3 TURBINE FLOOR 1 NO
4 WTP 1 NO
5 CHP MCC 1 NO
6 RESEEVIOR 1 NO
7 DG ROOM 1 NO
8 MAINTENANCE ROOM 1 NO
9 COOLING TOWER 1 NO
TOTAL 9 NOS
CONTENT IN FIST AID BOX AT 300 TPD DRI
LOCATION
1 MCC ROOM(MAIN CONTOL ROOM) 1 NO
2 DRIVE ROOM(MAIN CONTROL ROOM) 1 NO
3 RMP CONTROL ROOM 1 NO
4 PSB CONTROL ROOM 1 NO
46
ENCLOSURE : XI Contd..
5 WORK SHOP(ELECT) 1 NO
6 WORK SHOP(MECH) 1 NO
7 CONTROL ROOM -1 1 NO
8 CONTROL ROOM-2 1 NO
9 LABORATORY 1 NO
TOTAL 9 NOS
� Fire Tender
In case of in adequacy mutual aid help is taken from nearby adjacent industries
as well as from Govt. fire station near Bonai.
� General Safety Precaution to Hazards:
1. Wear only cotton/approved work clothes while on duty in the plant.
2. Don't resort to short cuts.
3. Don't attempt to operate any equipment to which you are not specifically assigned.
4. Don't use the defective equipments of any kind.
5. Use the PPE to work safely.
6. Insist your fellow workers to observe the safety rules.
7. Take instruction from your superior before starting any new works.
8. Report all injuries/dangerous occurrence to your superior.
9. Curing emergency be strictly guided by the emergency action plan.
FIRE ALARM SYSTEM
There is an electric siren, installed at emergency control room, which
warns to workers and employees in case of any emergency stand by
arrangement in case of power failure DG set is available for the fire
alarm system.
47
ENCLOSURE : XI Contd..
ANNEXURE-2
MUTUAL AID
Sl. No.
Name & Address of Mutual Aiders
Distance in K.M.
Facility to be provided during emergency
Contact person & Telephone. No.
2. M/s Aryan Mining &
Trading . Corp(p)Ltd.
At/P.O-Koira
Dist-Sundargarh
1.5 Km Ambulance
Van,
Manpower,
Water
Tanker
Sri D.Patel
Dy.Gen.Manager(Mining)
9437387395
48
ENCLOSURE : XI Contd..
ANNEXURE-3
DETAILS OF TELEPHONE NUMBERS OF
KEY PERSONNEL
Sl. No.
Name & Designation of Key Personnel
Designation as per Emergency command
structure
TELEPHONE / CELL NUMBER
1 Mr. Arun Kumar Nayak
Addl.G.M (Works)
Works Main Controller 9437076221
2 Sri B.K. Dash
Addl.GM (Process)
Works Main Controller (Alt.) 9437028591
3 Sri Anil Sahoo
DGM (Mech)
Site Incidence Controller 9437341157
4 Sri M.R. Tripathy
AGM (Civil)
Site Incidence Controller (Alt)
9437145470
5 Sri N.N. Mishra
AGM (SMS)
Combat Team Leader 9439965082
6 Sri D.Hansdah
Mgr. (Elect.)
Combat Team Leader (Alt.) 9437391790
7 Sri B.K.Sahoo
AGM (Elect.)
Rescue Team Leader 9437400390
8 Sri B.C.Mohapatra
Security I/c
Rescue Team Leader (Alt.) 9438780208
9 Sri B.B. Patel
DGM, Personal
Auxiliary Team Leader 9437250507
10 P.C. Dixit
Sr. Manager (Instrumentation)
Auxiliary Team Leader (Alt.) 8895233326
11 Sri B.C.Mohapatra
Security I/c
Works main Controller-cum Site Incident Controller
9438780208
49
ENCLOSURE : XI Contd..
DETAILS OF TELEPHONE NUMBERS OF
STATUTORY AUTHORITY
Sl.No. AUTHORITY TELEPHONE NUMBER
(OFFICE)
1. Collector and District Magistrate,
Sundargarh 06622-272265
2. Addl. District Magistrate, Sundargarh 06622-273889
3. Superintendent Police, Sundargarh 06622-272431
4. Fire Station, Bonaigarh 06626-244432 (101)
5. Chief Medical Officer, Sundargarh 06622-272201
6. Police Station, Koira 06625-235023
7. Asst. Director of Factories and Boilers, Rourkela
0661-2508042
8. Director of Factories & Boilers,
Orissa, Bhubaneswar 0674-2396070
50
ENCLOSURE : XI Contd..
ANNEXURE-4
MATERIAL SAFETY DATA SHEET FOR HIGH SPEED DIESEL
1. Physical State Liquid
2. Colour Straw red
3. Specific Gravity 0.86
4. Flash Point °C 66
5. Boiling Point °C 149
6. Auto ignition Temperature °C 256
7. Vapor Pressure < 1 mm
8. Solubility NO
9. Explosive Limit (% Volume in air) 5 - 7
A. POTENTIAL HEATH EFFECTS
� Inhalation: - Irritation of the upper respiratory tract and eyes, with
possible euphoria, dizziness, headache, disco ordination, ringing in the
ears, convulsions, coma, and respiratory arrest.
� Ingestion: - Irritation of the mucous membranes of throat, esophagus
and stomach which may result in nausea and vomiting; central nervous
system depression may occur, if absorbed (see inhalation symptoms
above). If aspirated, chemical pneumonitis may occur with potentially
fatal results. Possible kidney and liver damage may be delayed.
� Skin Contact: - Defeating of the skin may occur with continued and
prolonged contact. Irritation and burning sensation may occur on
exposure to the liquid or mists.
51
ENCLOSURE : XI Contd..
� Eye Contact: - Severe burning sensation with temporary irritation and
swelling of lids.
B. FIRSTAID MEASURES
� Inhalation: Get person out of contaminated area to fresh air. !f breathing
has stopped resuscitate and administer oxygen if readily available.
SEEK MEDICAL ATTENTION IMMEDIATELY.
� Ingestion: Never give anything by mouth to an unconscious person. If
swallowed, do not induce vomiting. If vomiting occurs spontaneously,
keep airway clear. SEEK MEDICAL ATTENTION IMMEDIATELY.
� Skin Contact: - Wash contaminated areas with plenty of soap and
water. A soothing ointment may be applied to irritated skin after
thoroughly cleansing. Remove contaminated clothing and footwear.
� Eye Contact: - Immediately flush eyes with large amount of water for
at least 15 minutes holding lids apart to ensure flushing of the entire eye
surface. SEEK IMMEDIATE MEDICAL ATTENTION.
� Note to Physician: Do not induce vomiting, use gastric lavage only.
Aspiration of liquid into the lungs could result in Chemical pneumonitis.
Use of adrenaline is not advised. Treat symptomatically.
C. FIRE FIGHTING MEASURES
� Fire Fighting Instructions:- Use water fog, C02, foam, dry chemical or
Halon to extinguish. Keep personnel removed from and up-wind of fire.
Cool adjacent structures and storage drums with water spray. Evacuate
area. Prevent runoff from fire control dilution from entering streams or
drinking supply.
D. HANDLING AND STORAGE
� Store only in approved containers. Protect containers against physical
damage. Outside or detached storage is preferred. Separate from
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ENCLOSURE : XI Contd..
oxidizing materials. Store in cool, well ventilated area of non-combustible
construction away from possible sources of ignition. Keep away, from
incompatible materials.
� Product Use: This product is intended for use as a fuel in engines and
heaters designed for kerosene or diesel fuels, and for use in engineered
processes. Use in other applications may result in higher exposure; and
require additional controls, such as local exhaust ventilation and
personal protective equipment.
E. PERSONAL PROTECTION
� Airborne Exposure Limits: None established.
� Ventilation System: Not expected to require any special ventilation.
� Personal Respirators: Respiratory protection is not required unless
product is sprayed or heated. Use approved respiratory protection
following manufacture's recommendations where spray, mists, or vapors
may be generated. Supplied air respiratory protection is required for
IDLH areas.
� Skin protection: Wear protective glove and clean body-covering
clothing.
� Eye protection: Face shield and goggles or chemical goggles should be
worn where mist or spray may be generated, and where splashing
occurs. Shower and eyewash facilities should be accessible.
ACCIDENTAL RELEASE MEASURES
� If material is spilled, steps should be taken to contain liquid and prevent
discharges to streams or sewer systems and control or stop the loss of
volatile materials to the atmosphere. Spills or releases should be
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ENCLOSURE : XI Contd..
reported, if required to the appropriate local, state and federal regulatory
agencies.
� Small Spills: Remove ignition sources. Absorb spilled material with non-
combustible materials such as cat litter, dirt, sand, or petroleum as
sorbent pads/pillows. Do not use combustible materials like rags, wood
chips, or saw dust. Remove contaminated materials to an appropriate
disposal container.
� Large Spills: Remove ignition sources. Dike spill area with sand or dirt
to contain material and cover sewers/drains. Remain upwind and keep
unnecessary people away. Contact trained emergency response team
for cleanup. Remove liquid using grounded suction pumps, isolate
hazard area and deny entry.
G. TRANSPORTATION
� It is transported as combustible liquid following the transport rules of
hazardous chemicals.
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