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Umwelt Produktdeklaration Name des Herstellers – Name des Produkts
ENVIRONMENTAL PRODUCT DECLARATIONas per /ISO 14025/ and /EN 15804/
Owner of the Declaration European Association for Panels and Profiles e. V. (PPA-Europe)Programme holder Institut Bauen und Umwelt e.V. (IBU)
Publisher Institut Bauen und Umwelt e.V. (IBU)
Declaration number EPD-PPA-20180078-CBG2-EN
Issue date 14.09.2018
Valid to 13.09.2023
Profiled sheets made of aluminium for roof, wall and ceiling constructions
European Association for Panels and Profiles (PPA-Europe)
www.ibu-epd.com / https://epd-online.com
2 Environmental Product Declaration PPA-Europe – Profiled sheets made of aluminium for roof, wall and ceiling constructions
General Information
European Association for Panels and Profiles
Profiled sheets made of aluminium for roof, wall and ceiling constructions
Programme holderIBU - Institut Bauen und Umwelt e.V.Panoramastr. 110178 BerlinGermany
Owner of the DeclarationEuropean Association for Panels and Profiles e. V.Europark Fichtenhain A 13a47807 KrefeldGermany
Declaration numberEPD-PPA-20180078-CBG2-EN
Declared product / Declared unit1m² industrially produced trapezoidal profiles and standing seam profiles made of aluminium
This Declaration is based on the Product Category Rules:Thin walled profiles and profiled panels of metal, 07.2014 (PCR tested and approved by the SVR)
Issue date14.09.2018
Valid to13.09.2023
Scope:This document is an association EPD and it represents an average EPD, based on vertical averaging of the specific producer data under consideration of the yearly production amounts. Its applicability is limited to profiled sheets made of aluminium, which are manufactured by member companies of the European Association for Panels and Profiles and one additional company.Five member companies of the European Association for Panels and Profiles and one additional company have provided data for the year 2016:1. Italpannelli2. Kalzip3. Montana Bausysteme4. Wurzer Profiliertechnik5. Zambelli RIB-ROOF6. Aluform System.These companies are representative for the European production of profiled sheets made of aluminium.
The owner of the declaration shall be liable for the underlying information and evidence; the IBU shall not be liable with respect to manufacturer information, life cycle assessment data and evidences.Verification
The CEN Norm /EN 15804/ serves as the core PCRIndependent verification of the declaration
according to /ISO 14025/Prof. Dr.-Ing. Horst J. Bossenmayer(President of Institut Bauen und Umwelt e.V.) internally x externally
Dipl. Ing. Hans Peters(Managing Director IBU)
Mr Carl-Otto Neven(Independent verifier appointed by SVR)
Product
Product description / Product definitionThe EPD is valid for prefabricated thin walled profiled sheets made of aluminium for loadbearing, self-supporting and non-supporting applications in single- and double-layer roof, wall and ceiling structures.The profiled sheets are made of a core of aluminium with organic coatings. The LCA is based on vertical averaging of the specific producer datasets under consideration of the respective yearly production amounts.
For the placing of the product on the market in the EU/EFTA (with the exception of Switzerland), /CPR/ applies. The product needs a Declaration of Performance taking into consideration /EN 14782/ or /EN 1090/ and the CE-marking. The data listed in the respective Declaration of Performance apply.For the application and use, the respective national provisions apply.
3 Environmental Product Declaration PPA-Europe – Profiled sheets made of aluminium for roof, wall and ceiling constructions
ApplicationThe products are used as covering components in single- and double-layer roof and wall structures, as well as in single- and double-layer roof and ceiling structures for mainly static loads.The profiled sheets are used in interior and exterior application.
Technical DataTechnical specifications for profiled sheets are:
/EN 14782/ /EN 508/ /EN 1090/
Constructional dataStanding seam profile 65/400Name Value UnitThickness of the sheet, according /EN 485-4/ 0.7 mm
Surface weight 2.9 kg/m²Height of the profile, according /EN 508/ or /EN 1090/ 65 mm
Base materials / Ancillary materials Aluminium according /EN 485-2/ or /EN 573-3/Organic coating according /EN 12944-1/:Polyester (SP), coil coating, 25 μm on the application side and max. 12 μm on the backside.
The product does not contain any SVHCs (Substances of Very High Concern) /REACH/.
Reference service lifeThe term of protection depends on the location, weather conditions and the quality of the coating, if applicable.Thin walled profiled sheets made of aluminium exhibit an estimated service life of > 50 years. This declaration depends on Life Cycle Assessment and relies on the use conditions, according to the /BBSR table/.
LCA: Calculation rules
Declared UnitThe declared unit is 1 m2 of aluminium profile. The averaging is done weighted based on the production volume (in m²) per company.
Declared unitName Value UnitDeclared unit 1 m2
Surface weight 2.9 kg/m²Conversion factor to 1 kg 0.34 -Type of EPD: 2a) Declaration of a specific product as an average from several manufacturers´ plants.
The environmental impact is mainly determined by the raw metal sheet and thus correlates with the area weight, which is declared in the EPD. Under consideration of this limitation the analysis shows a good representativeness of the results declared in the EPDs for the members of PPA Europe.
System boundaryType of the EPD: cradle to gate - with optionsProduction stage (modules A1-A3) includes processes that provide materials and energy input for the system, manufacturing and transport processes up to the factory gate, as well as waste processing.
For the end of life a collection rate of 90% is assumed. The 10% lost product is modelled with landfilling. The 90% recollected aluminium is modelled with a credit given as if it was pre-treated (as old scrap) and re-melted to produce secondary aluminium ingot and
substituted by the same amount of primary aluminium ingot. The credit is declared in module D.
ComparabilityBasically, a comparison or an evaluation of EPD data is only possible if all the data sets to be compared were created according to /EN 15804/ and the building context, respectively the product-specific characteristics of performance, are taken into account. GaBi 8 software and databases /GaBi ts/ were used as calculation basis.
Factors for different typesThe LCA results for the aluminium profiles declared in the EPD refer to a standing seam aluminium profile. In order to enable the user of the EPD to calculate the results for trapezoidal profiles, the factors in the following table can be used for the calculation. For A1-A3, A4, C and D, the LCA results of the declared product have to be multiplied with these factors.The average weight of the trapezoidal profile is 2.4 kg/m2.
The declared results for A5 are valid for all product variations..
LCA: Scenarios and additional technical information
The following technical information is a basis for the declared modules. Transport to the building site (A4)Name Value Unit
Transport distance 100 kmCapacity utilisation (including empty runs) 85 %
Installation (A5)
4 Environmental Product Declaration PPA-Europe – Profiled sheets made of aluminium for roof, wall and ceiling constructions
In the production stage (A1-A3) the following packaging materials are considered:Polyethylene film 0.050 kg/m² profilePaper 0.2 g/m² profileWooden pallets 0.120 kg/m² profileA5 covers the recycling of packaging material at the point of installation. The export of biogenic carbon dioxide from the packaging material is declared in the table of results in module A5. Recycling potential of the packaging material is neglected and not quantified in module D. End of life (C1-C4)Name Value UnitCollected separately waste type 2.9 kgRecycling 2.6 kgLandfilling 0.3 kgCollection rate of 90% is a conservative assumption.
Reuse, recovery or recycling potential (D)The avoided production of primary aluminium sheet is considered. Resulting potential benefits and loads for the metal recycling are declared in module D.
5 Environmental Product Declaration PPA-Europe – Profiled sheets made of aluminium for roof, wall and ceiling constructions
LCA: Results DESCRIPTION OF THE SYSTEM BOUNDARY (X = INCLUDED IN LCA; MND = MODULE NOT DECLARED)
PRODUCT STAGECONSTRUCTION PROCESS
STAGEUSE STAGE END OF LIFE STAGE
BENEFITS AND LOADS
BEYOND THE SYSTEM
BOUNDARIES
Raw
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Tran
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Man
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Ass
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Use
Mai
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Rep
air
Rep
lace
men
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Ref
urbi
shm
ent
Ope
ratio
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nerg
y us
e
Ope
ratio
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ater
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De-
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ion
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Tran
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Was
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Dis
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A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D
X X X X X MND MND MNR MNR MNR MND MND MND MND MND X X
RESULTS OF THE LCA - ENVIRONMENTAL IMPACT: 1 m² Aluminium profile (2.9 kg/m²)Parameter Unit A1-A3 A4 A5 C4 D
Global warming potential [kg CO2-Eq.] 27.03 0.02 0.76 0.00 -21.07Depletion potential of the stratospheric ozone layer [kg CFC11-Eq.] 4.65E-10 5.54E-15 IND 4.73E-15 -6.39E-7
Acidification potential of land and water [kg SO2-Eq.] 1.31E-1 6.98E-5 IND 2.73E-5 -1.19E-1Eutrophication potential [kg (PO4)3--Eq.] 7.94E-3 1.74E-5 IND 3.72E-6 -6.15E-3
Formation potential of tropospheric ozone photochemical oxidants [kg ethene-Eq.] 7.34E-3 -2.56E-5 IND 2.15E-6 -6.38E-3Abiotic depletion potential for non-fossil resources [kg Sb-Eq.] 1.37E-5 1.33E-9 IND 1.65E-9 -1.08E-5
Abiotic depletion potential for fossil resources [MJ] 304.45 0.23 IND 0.06 -220.17RESULTS OF THE LCA - RESOURCE USE: 1 m² Aluminium profile (2.9 kg/m²)
Parameter Unit A1-A3 A4 A5 C4 D
Renewable primary energy as energy carrier [MJ] 146.32 0.01 IND 0.01 -115.93Renewable primary energy resources as material utilization [MJ] 1.50 0.00 IND 0.00 0.00
Total use of renewable primary energy resources [MJ] 147.82 0.01 IND 0.01 -115.93Non-renewable primary energy as energy carrier [MJ] 358.16 0.23 IND 0.06 -262.77
Non-renewable primary energy as material utilization [MJ] 2.09 0.00 IND 0.00 0.00Total use of non-renewable primary energy resources [MJ] 360.25 0.23 IND 0.06 -262.77
Use of secondary material [kg] 0.00 0.00 0.37 0.00 2.57Use of renewable secondary fuels [MJ] 5.68E-22 0.00E+0 IND 0.00E+0 0.00E+0
Use of non-renewable secondary fuels [MJ] 6.68E-21 0.00E+0 IND 0.00E+0 0.00E+0Use of net fresh water [m³] 3.71E-1 2.13E-5 IND 1.18E-5 -3.15E-1
RESULTS OF THE LCA – OUTPUT FLOWS AND WASTE CATEGORIES: 1 m² Aluminium profile (2.9 kg/m²)
Parameter Unit A1-A3 A4 A5 C4 D
Hazardous waste disposed [kg] 6.66E-7 1.20E-8 IND 9.77E-10 3.41E-11Non-hazardous waste disposed [kg] 7.24E+0 1.75E-5 IND 2.86E-1 -5.88E+0
Radioactive waste disposed [kg] 2.20E-2 3.14E-7 IND 8.47E-7 -1.75E-2Components for re-use [kg] 0.00 0.00 IND 0.00 0.00Materials for recycling [kg] 0.00 0.00 IND 2.57 0.00
Materials for energy recovery [kg] 0.00 0.00 IND 0.00 0.00Exported electrical energy [MJ] 0.00 0.00 IND 0.00 0.00Exported thermal energy [MJ] 0.00 0.00 IND 0.00 0.00
The CO2 incorporation by using natural packaging materials (wooden pallets, paper) represent 2.8% of the GWP A1-A3.
References
PCR - Part A: Calculation rules for the Life Cycle Assessment and Requirements on the Background Report, version 1.6, Institut Bauen und Umwelt e.V., www.bau-umwelt.com, April 2017
PCR - Part B: Thin walled profiles and profiled panels of metal, Institut Bauen und Umwelt e.V., www.bau-umwelt.com, July 2014
Institut Bauen und UmweltInstitut Bauen und Umwelt e.V., Berlin (pub.):Generation of Environmental Product Declarations (EPDs); General Principles
for the EPD range of Institut Bauen und Umwelt e.V. (IBU), 2015/10www.ibu-epd.de
/ISO 14025/DIN EN /ISO 14025:2011-10/, Environmental labels and declarations — Type III environmental declarations — Principles and procedures
/EN 15804//EN 15804:2012-04+A1 2013/, Sustainability of construction works — Environmental Product Declarations — Core rules for the product category of construction products
6 Environmental Product Declaration PPA-Europe – Profiled sheets made of aluminium for roof, wall and ceiling constructions
/ISO 14044/DIN EN/ ISO 14044/ Environmental management - Life cycle assessment - Requirements and guidelines
/CPR/REGULATION (EU) No 305/2011 OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 9 March 2011 laying down harmonised conditions for the marketing of construction products and repealing Council Directive 89/106/EEC
/EN 14782/Self-supporting metal sheet for roofing, external cladding and internal lining - Product specification and requirements
/EN 508-2/Roofing products from metal sheet - Specification for self-supporting products of steel, aluminium or stainless steel sheet - Part 2: Aluminium
/EN 1090-1/Execution of steel structures and aluminium structures - Part 1: Requirements for conformity assessment of structural components
/EN 1090-5/Execution of steel structures and aluminium structures - Part 5: Technical requirements for cold-formed structural aluminium elements and cold-formed structures for roof, ceiling, floor and wall applications
/EN 485-2/Aluminium and aluminium alloys - Sheet, strip and plate - Part 2: Mechanical properties
/EN 573-3/Aluminium and aluminium alloys - Chemical composition and form of wrought products - Part 3: Chemical composition and form of products
/EN ISO 12944-1/Paints and varnishes - Corrosion protection of steel structures by protective coating systems - Part 1: General introduction
/Alu Recycling/European Aluminium Association and Organisation of European Aluminium Refiners and Remelters: Aluminium Recycling in Europe, 2006
/Lebenszyklusanalyse 2009/Holger König, Niklaus Kohler, Johannes Kreißig, Thomas Lützkendorf: Lebenszyklusanalyse in der Gebäudeplanung Grundlagen Berechnungen Planungswerkzeuge, Institut für internationale Architektur-Dokumentation GmbH&Co. KG, München, 2009
/GaBi ts/GaBi 8 dataset documentation for the software-system and databases, LBP, University of Stuttgart and thinkstep, Leinfelden-Echterdingen, 2017 (http://documentation.gabi-software.com/)
/BBSR table/BBSR table (german): „Nutzungsdauern von Bauteilen zur Lebenszyklusanalyse nach BNB“, Federal Institute for Research on Building, Urban Affairs and Spatial Development, Referat II Nachhaltiges Bauen; online available under http://www.nachhaltigesbauen.de/baustoff-und-gebaeudedaten/nutzungsdauern-von-bauteilen.html
PublisherInstitut Bauen und Umwelt e.V.Panoramastr. 110178 BerlinGermany
Tel +49 (0)30 3087748- 0Fax +49 (0)30 3087748- 29Mail info@ibu-epd.comWeb www.ibu-epd.com
Programme holderInstitut Bauen und Umwelt e.V.Panoramastr 110178 BerlinGermany
Tel +49 (0)30 - 3087748- 0Fax +49 (0)30 – 3087748 - 29Mail info@ibu-epd.comWeb www.ibu-epd.com
Author of the Life Cycle Assessmentthinkstep AGHauptstrasse 111- 11370771 Leinfelden-EchterdingenGermany
Tel +49 711 341817-0Fax +49 711 341817-25Mail info@thinkstep.comWeb http://www.thinkstep.com
Owner of the DeclarationPPA-EuropeEuropark Fichtenhain A 13a47807 KrefeldGermany
Tel +49 2151 93630-0Fax +49 2151 93630-29Mail info@ppa-europe.euWeb www.ppa-europe.eu
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