View
297
Download
6
Category
Preview:
Citation preview
PUBLIC
Ronald Appeltants, SAP Belgium
Jonas Knutsson, SAP Nordics
November 2017
EWM EventEWM @ SKF
2PUBLIC© 2017 SAP SE or an SAP affiliate company. All rights reserved. ǀ
▪ Who is SKF
▪ Project Approach
▪ Business and IT Requirements
▪ System landscape and Key Processes
▪ Key Takeaways
Agenda
PUBLIC
SKF
4PUBLIC© 2017 SAP SE or an SAP affiliate company. All rights reserved. ǀ
About SKF
Products
SKF technology platforms:
Bearings Seals Mechatronics Lubrication
5PUBLIC© 2017 SAP SE or an SAP affiliate company. All rights reserved. ǀ
About SKF
Some Quick Facts
General Facts
– Year established: 1907
– The SKF business is organized into three business
areas: Industrial Market, Automotive Market and
Specialty Business.
Financial Facts
– Turnover 2016: SEK 72.8 billion (~7,7 billion Euro)
6PUBLIC© 2017 SAP SE or an SAP affiliate company. All rights reserved. ǀ
About SKF
Locations
Where you can find SKF:
- Headquarter in Gothenburg
- Main Production Site in
Schweinfurt
- Main Distribution Centre in
Tongeren
- Other locations are e.g. Poland,
Spain, USA …
PUBLIC
Project Approach
8PUBLIC© 2017 SAP SE or an SAP affiliate company. All rights reserved. ǀ
SKF UNITE program
System Integrator
SKF themselves since restart 2015
UNITE partners
SAP Digital Business Services
Infosys/Lodestone & IBM & DXC
SAP/ Role
Strategic Advice/Architecture
Delivery selected areas
Delivery Team UNITE
300+ employees and consultants
SAP Team
• 50+ Consultants/Prod. Dev.
Solution Management…
• 231 processes
• > 1700 users
• 4 different sites
• 3 legal units in 2
countries
Background: A global program to enable SKF
business objectives
Scope: All key business processes – Sales &
Service, Demand Chain and Logistics, Finance,
Purchasing, Manufacturing & Maintenance
Who are effected: More or less everyone within
SKF – in one way or the other
Implementation Target: Replace existing
mainframe in Europe
• 26 SAP Modules
• SAP Cloud solutions
• One cut over
• 120 interfaces
Go Live January 2017
PUBLIC
Business and IT Requirements
10PUBLIC© 2017 SAP SE or an SAP affiliate company. All rights reserved. ǀ
Business Requirements
EWM to replace 5other WMS
System stability 24/7 without interruption
BI with HANA live
Complete RF support
Gain transparency in the
Production
Reduce
Stock on
PSA and
Buffers
Get transparancy
on internal truckmovements
11PUBLIC© 2017 SAP SE or an SAP affiliate company. All rights reserved. ǀ
Geograpical Scope - SKF Site Map Gothenburg
1. A-Factory - UNITE Project
2. HK3 – Headquarter
3. CE – Central Warehouse
(Outbound)
4. D-Factory – Production
5. EF – Pallet Pool
6. Solution-Factory
7. E-Factory – Production
8. R-Factory – Production
9. Nordern Lagret – Raw Materials
10. MH – Marieholm Warehouse
1
23
45
6
7 8
9
12PUBLIC© 2017 SAP SE or an SAP affiliate company. All rights reserved. ǀ
SAP Extended Warehouse ManagementProduct portfolio
Inbound Processing
ASN data receiving, validation
Transportation unit mgmt.
Goods receipt
Putaway bin determination
Internal routing
Deconsolidation
Putaway
Returns / reverse logistics
Goods receipt optimization
Advanced returns mgmt.
Receipt from production
FIORI Apps Returns Clerk
Outbound Processing
Order deployment
Route determination
Transportation unit management and Shipping cockpit
Wave management and Work assignment
Picking bin determination
Warehouse order creation
Picking, packing, staging
Loading & goods issue
Kit-to-order
Direct outbound delivery
Production supply
Production staging and consumption
Storage & Operations
Rearrangement
Slotting
Inventory counts / record accuracy
Replenishment
Freight order management
Scrapping
Kit-to stock
Warehouse Billing
Transit warehousing
Transportation cross docking
Pick from goods receipt/push deployment
Yard management
Task interleaving
Execution constraint mgmt.
Semi-system-guided work
Crystal reports
FIORI Apps for Lean Warehouse Clerk
Labor management
Opportunistic cross docking
Merchandise distr. X-docking
Stock-specific unit of measure
TCO / TCI reduction
Warehouse Monitor
RF / RFID enablement
Quality inspection
Import / export integration
EH&S integration
eSOA enablement
Migration tools
Pick by Voice
Labor Demand Planning
Packaging specification
Batch management
Serial numbers
Catch weight
Material Flow System
Warehouse cockpit
Dock Appointment Scheduling
Integration with SAP TM via ERP
Direct TM – EWM Integration
Graphical warehouse layout
Transp. integration (LES)
Claims & Returns
Multiple EAN
Cartonization
Rapid deployment package
KPIs, Performance dashboard
Retail enhancements
Batch on Plant level
Direct PLC Communication
CR
OS
SC
OR
E P
RO
CE
SS
ES
SU
PP
OR
TIN
G A
RE
AS
EWM 5.0
EWM 5.1
EWM 7.0
EWM 7.01
EWM 7.02
EWM 9.0
EWM 9.1
EWM 9.2
EWM 9.3
EWM 9.4
PUBLIC
System Landscape
14PUBLIC© 2017 SAP SE or an SAP affiliate company. All rights reserved. ǀ
Current System Landscape
15PUBLIC© 2017 SAP SE or an SAP affiliate company. All rights reserved. ǀ
Future System Landscape
PUBLIC
Key Processes
LogisticsInbound Processes
Outbound Processes
Manufacturing
18PUBLIC© 2017 SAP SE or an SAP affiliate company. All rights reserved. ǀ
Production integration – Channel Mapping
Heat Treatment Face Grinding Assembly Packing
19PUBLIC© 2017 SAP SE or an SAP affiliate company. All rights reserved. ǀ
Routing to next PSA / auto confirmation
Standard production process
- The semi finished product is stored
Process in a production channel
- The semi finish is directly moved towards the
next production step (manually or via conveyor)
Based on the work center the next PSA is
determined. (custom table and BADI put-Strat)
Stage Produce Store Produce Store Stage Produce Move Produce Store
20PUBLIC© 2017 SAP SE or an SAP affiliate company. All rights reserved. ǀ
Staging Cockpit
Two-Step-Staging via Warehouse
Monitor
- Requirement to perform a two
step staging- From a warehouse
- Towards a buffer in the production
facility
- From the Buffer towards the PSA
- Transparency on the stock
situation in the warehouse, in the
buffers and the PSA itself in order
to manage the plant-internal
transports
Warehouse Secondary
Staging
Buffer ProducePrimary
Staging
21PUBLIC© 2017 SAP SE or an SAP affiliate company. All rights reserved. ǀ
Multi HU Move
Multi HU Move
- Truck driver is going on a given
schedule to multiple storage
locations – either warehouses or
manufacturing facilities in order to
supply the factory or store semi-
finished goods
- New RF transaction is giving the
truck driver the possibility to pick
up multiple HUs and drop multiple
HUs
22PUBLIC© 2017 SAP SE or an SAP affiliate company. All rights reserved. ǀ
Design to Innovate Leonardo
The process that led to the simplification project:
Video: https://www.youtube.com/watch?v=uXlNSM-rISQ
23PUBLIC© 2017 SAP SE or an SAP affiliate company. All rights reserved. ǀ
Production Simplification: SAP Cloud Platform for iOS
27PUBLIC© 2017 SAP SE or an SAP affiliate company. All rights reserved. ǀ
Next Step 2 – SAP MES <> EWM Integration
DDWC_IP_PSA (HU)
DDWC_OP_PSA (HU)
D301_01_120 D301_02_121 D302_01_120 D302_02_121 D303_01_120INLET Bins
D301_01_122 D301_02_123 D302_01_122 D302_02_123 D303_02_121
WDWCFGI / D450 (HU)
OUTLET Bins
Cell 1 Cell 2 Cell 3
• World Class Channels fully automated via robotic cells
• Automated Guided Vehicles (AGV) integration with SAP EWM for material movements
PUBLIC
Key Takeaways
29PUBLIC© 2017 SAP SE or an SAP affiliate company. All rights reserved. ǀ
Key Takeways
- Training of ~ 1.200 people amongst production and warehouse
- Program management of Warehouse restructuring, Production restructuring and the UNITE
Project was sometimes not streamlined
- Stock migration during cut over (stock accuracy was not given)
- Change management (new devices, processes etc.)
- SKF is developing user friendly apps for production operator and forklift driver
- A tighter SAP MES <> EWM Integration to realize SKF’s industry 4.0 vision
- EWM is the leading system for stocks on the shop floor
Questions?
Recommended