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V1.0, Dresden, 2011-01-27; Copyright © SYSTEMA ‹Nr.› confidential, www.systemagmbh.de
Free Workshop on SAP ME
Manufacturing Execution for Hightech Industry
27 January 2011, Dresden, Systema GmbH
V1.0, Dresden, 2011-01-27; Copyright © SYSTEMA ‹Nr.› confidential, www.systemagmbh.de
Welcome to all Participants!
V1.0, Dresden, 2011-01-27; Copyright © SYSTEMA ‹Nr.› confidential, www.systemagmbh.de
Agenda
9:10 Welcome & Introduction
9:30 Enhance Your Manufacturing Capability with SAP ME
10:00 Coffee Break
10:15 SAP in the Cloud, with live demo SAP ME/MII
11:00 High Availability without Clustering
11:30 Project Report: SAP-ME/MII in high tech manufacturing
12:00 Get together
Transfer to the 8th innovationsforum
Software Solutions with System
SYSTEMADresden, Germany
V1.0, Dresden, 2011-01-27; Copyright © SYSTEMA confidential, www.systemagmbh.de
Welcome and Introductionto a SYSTEMA / SAP workshop on SAP-ME for High Tech Industry
V1.0, Dresden, 2011-01-27; Copyright © SYSTEMA ‹Nr.› confidential, www.systemagmbh.de
About SYSTEMA
SYSTEMA, more than 15 years System Integration Experiences
SYSTEMA and SAP:a strong partnership network
Progress and results of the partnership
The Vision of the Perfect Plant:an SAP initiative
V1.0, Dresden, 2011-01-27; Copyright © SYSTEMA ‹Nr.› confidential, www.systemagmbh.de
About SYSTEMA
18 years in Semiconductor
Privately owned company, > 100 employees in 4 offices▪ Dresden, Germany (head quarter) ▪ Regensburg, Germany (branch)▪ Corvallis, Oregon, US (subsidiary)▪ Udon Thani, Thailand (partnership)
Organization▪ HRB: 5422 Dresden▪ Foundation: 15.08.93▪ CEO: Manfred Austen
ISO 9001:2000 certified
Global▪ Customers▪ Employees and▪ Business Activities
V1.0, Dresden, 2011-01-27; Copyright © SYSTEMA ‹Nr.› confidential, www.systemagmbh.de
About SYSTEMA
Vision:▪ (Cost) Effective System Integration and Automation Solutions …▪ based on a standard system architecture and technology …▪ for all levels from Controls to ERP
Mission:▪ Increase of productivity and efficiency …▪ of manufacturing business processes …▪ by highly integrated and automated software solutions …▪ on the layers
– Enterprise Resource Planning (ERP)– Manufacturing Execution Systems (MES)– Equipment Integration & Automation (EI & Autom)– Tool Control (TC)
▪ for the high tech industry▪ based on a Service Oriented Architecture approach
Manufacturing / Production Process
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ERP
MES
EI &Autom
TC
V1.0, Dresden, 2011-01-27; Copyright © SYSTEMA ‹Nr.› confidential, www.systemagmbh.de
About SYSTEMA
Solutions for Semiconductor, Photovoltaic & other High Tech Industries:
▪ Fully Integrated and Automated Solutions for …– Equipment Integration & Automation & Control (EIA)– Manufacturing Execution System (MES)– Material Control and Transportation System (MCS)– ID-System: RFID, SmartTags, Barcode (MIS)– Recipe and Setup Management System (RMS)– Data Acquisition, Collection & Analysis
(e.g. EDC, SPC, APC, FDC, OEE, …)– Document Management System (DMS)– Enterprise Resource Planning System (ERP)
▪ Productivity Improvement Solutions by …– Total integrated GUI and Work Area Overview– Manufacturing Business Process Automation– Workflow based Automation for Manufacturing and Tool Operating Scenarios– Rules based MES Enhancements, e.g.
▪ Dispatching and Scheduling / Process Capabilities / Routing & Notifications ▪ Data acquisition, processing and analysis for SPC, APC, FDC, OEE
V1.0, Dresden, 2011-01-27; Copyright © SYSTEMA ‹Nr.› confidential, www.systemagmbh.de
SAP & SYSTEMA
SYSTEMA, more than 15 years System Integration Experiences
SYSTEMA and SAP:a strong partnership network
Progress and results of the partnership
The Vision of the Perfect Plant:an SAP initiative
V1.0, Dresden, 2011-01-27; Copyright © SYSTEMA ‹Nr.› confidential, www.systemagmbh.de
A strong Partnership
Partnership Decision Criteria
▪ SAP´s solution portfolio for MES Systems– Functionality, robustness and flexibility– Manufacturing solution and product portfolio– Operations concepts– Reference installations– License models– Customer support
▪ SAP´s (& SAP-ME) technology stack – Applicable in manufacturing specific environments– Support of standards and technologies, SYSTEMA preferences and experiences in
▪ Java / J2EE Eclipse based environment▪ Service oriented architecture with messaging & event notification▪ Embedded development and test environments▪ Scalability and high availability via instantiation of application servers▪ Robust and reliable transaction handling
▪ Partner reputation and stability in the market– Financial stability, sustainability of product portfolio and customer support– Worldwide presence– Excellent market know how and customer relations– Excellent reputation in the market and leader worldwide for integrated Biz Solutions– SAP partnership commitment
V1.0, Dresden, 2011-01-27; Copyright © SYSTEMA ‹Nr.› confidential, www.systemagmbh.de
A strong Partnership
SYSTEMA and SAP complement each other very well
▪ SAP has process know how on enterprise level (ERP)
▪ SYSTEMA has process know how on shop floor and equipment integration level (MES & EI)
▪ SAP´s solution portfolio for manufacturing (including SAP-ME) is embedded into SAP´s enterprise solution framework and vision / initiative of a “Perfect Plant”
▪ SYSTEMA´s know how of technical integration and development platforms fits perfectly into SAP´s technology stack
▪ The partnership SAP - SYSTEMA helps customers to get vertical and horizontal totally integrated solutions (Business Process- & Technical Integration) and protection of investments
▪ The SAP partnership network: skilled and experienced partners with special domain knowledge, solutions and products, e.g. Stratus
V1.0, Dresden, 2011-01-27; Copyright © SYSTEMA ‹Nr.› confidential, www.systemagmbh.de
Partnership Progress
SYSTEMA, more than 15 years System Integration Experiences
SYSTEMA and SAP:a strong partnership network
Progress and results of the partnership
The Vision of the Perfect Plant:an SAP initiative
V1.0, Dresden, 2011-01-27; Copyright © SYSTEMA ‹Nr.› confidential, www.systemagmbh.de
Partnership Progress
“The beginnings” (how SYSTEMA got a SAP-ME partner)
▪ Jun 2009: After 6 months of spending a large effort, meetings, workshops in Atlanta together with the product development team of SAP ME we achieved the official status „SAP-Partner“ for SAP-ME
▪ Aug 2009: Demanding evaluation phase (early participation in competitive biddings)
▪ Oct 2009: SYSTEMA investments upfront to train, educate, certify people and to ensure fast knowledge ramp up in
▪ Nov 2009: Investment in HW, Infrastructure and SW licenses– Virtualized ESX/VMware based platform @ SYSTEMA for evaluation and testing– NetApps integrated storage system– Multiple ERP/ME instances for trainings & projects
▪ Nov 2009: Participation in PCO V2.1 Ramp-Up Program
▪ Dec 2009: Active participation in SAP-ME V5.2 Ramp-Up Program
▪ Dec 2009: Active participation in SAP-MII V12.1 Ramp-Up Program
V1.0, Dresden, 2011-01-27; Copyright © SYSTEMA ‹Nr.› confidential, www.systemagmbh.de
Partnership Progress
“On the Road again” (what SYSTEMA and SAP accomplished)
▪ 2010 all year activities – Common Marketing Events and participation in Conferences – Bidding Request Processes– Common Activities with SAP Channel Partner
▪ Jan 2010: “Special Expertise Partner” for SAP-ME
▪ Mar 2010: ABB ME Project Backend
▪ Apr 2010: Collaborative Business Initiative membership (CBI)
▪ May 2010: Carrier Management Enhancement Package– Specification and Design by SYSTEMA and SAP– Cooperation Development Project
▪ Aug 2010: SAP-ME Cloud and eBook contribution and participation
▪ Sep 2010: Co-Innovation Lab (COIL) participation
▪ Oct 2010: TriQuint (USA) MII integration project (MES – ERP)
▪ Nov 2010: Wacker Chemie ME / MII / PCO proof of concept
▪ Jan 2011: Alere Technologies ME project (PlanOrg channel partner)
▪ Jan 2011: Participation PCO V2.2 acceptance test
V1.0, Dresden, 2011-01-27; Copyright © SYSTEMA ‹Nr.› confidential, www.systemagmbh.de
Partnership Progress
Partnership experiences (how does the partnership work)
▪ Professional and well organized processes on SAP side for partner development and support
▪ SAP provides excellent contacts for design support and tool usage with special regard to technology stack and solution modules
▪ Open exchange of experiences from different industries and solution approaches
▪ We identified gaps in SAP-ME concerning the SC & PV (and other high tech) industry, which will be closed by SYSTEMA AddOns developed in cooperation with SAP
▪ High mutual trust from the very beginning– SYSTEMA bids for projects where SAP subcontracts– SAP bids for projects, where SYSTEMA subcontracts
▪ But: Achieving a strong partnership is hard work for both sides
V1.0, Dresden, 2011-01-27; Copyright © SYSTEMA ‹Nr.› confidential, www.systemagmbh.de
Perfect Plant Vision
SYSTEMA, more than 15 years System Integration Experiences
SYSTEMA and SAP:a strong partnership network
Progress and results of the partnership
The Vision of the Perfect Plant:an SAP initiative
V1.0, Dresden, 2011-01-27; Copyright © SYSTEMA ‹Nr.› confidential, www.systemagmbh.de
Design ViewVP, R&D
ManufacturingView
VP Manufacturing
OutsourcersContract Mfg
Suppliers
Internal Plants
Supply Chain View
VP Supply Chain
Demand SensingAfterSales Service
DeliveryLogisticsManufacturingSourcing Supply
PlanningSales &
Marketing
NPDI
PortfolioManagement
InnovationManagement
Internal Plant ViewPlant Manager
The Perfect Plant reliably produces to targets and delivers year-after-year improvements in cost, quality and responsiveness, while being flexible enough to
dynamically cope with unpredicted change.
The Vision of the Perfect PlantPut the Plant in context
Perfect Plant Vision
V1.0, Dresden, 2011-01-27; Copyright © SYSTEMA ‹Nr.› confidential, www.systemagmbh.de
Equipment Interfacing
Equipment Integration
MESLayer
SAP ERP Core Services SAP ME Core Services Extended SAP ME Services
Web Services XML/SOAP.NETJava Interop
MessagingMiddlewareBased on SAPNetWeaver
ESR WebServices, RFC, BAPI, BADI
EnterpriseApplication Layer
Other communication standardsWeb Services
Other communication standards
Web Services XML/SOAPSECS/GEMOPC Server Vendor specific
UILayer
.Net-Java interop XML/SOAP
SAP ERPStandard Modules PP, MM, WM, SD,QM,FI, CO,AM,..
xAppsCustomer spec. Ext.
SAP BI (Bobj) + SAP Doc Mgmt + KMInformationHub,BizData Model
Commercial and TechnicalReporting /AnlaysisDashboards…..
Doc.MgmtVersioningArchiving
Non SAP Apps.Customer spec. App.SPC/APC Appl.Non SAP Logistic App…..
SAPME Core SAP ME Extended
SAP PCo EI-suite
SAP MII SAP PI
Browser Portal .NET Standard UI Technology Mobile Other UI StandardsSAP UI Standards
PLC/Scada Eq. + OPC server SECS/GEM Eqp. XML Eqp.WebService Eqp. Vendor specific Eqp.
Communication Modes: Synchronous, Asynchronous. Deliver once in sequence, Certified delivery,….
Communication Modes: Synchronous, Asynchronous. Deliver once in sequence, Certified delivery,….
JMS
JMS
Perfect Plant Vision
SYSTEMA SAP-ME Integration Reference Architecture
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