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© Fuji Electric Co., Ltd. All rights reserved. 1Aug. 2013 MT5F27336
Device Application Technology Dept.Semiconductor Sales Div.
Global Sales Group
Fuji IGBT modules for wind power systemFuji IGBT modules for wind power system
© Fuji Electric Co., Ltd. All rights reserved. 2Aug. 2013 MT5F27336
Topology in wind power system
Fuji IGBT modules for wind power system
Fuji solution in Gate Driver Unit (GDU)
Fuji solution
Table of contents
© Fuji Electric Co., Ltd. All rights reserved. 3Aug. 2013 MT5F27336
Topology in wind power system
Synchronous + Multi windingSynchronousInductionGenerator
100%100%15~30%Converter capacity
90~95%98~100%100%Cost
HighHighLowQuality
Not needNot needNeedGear box
Not needNeedNeedStep up Transformer
1700V/450A~1000A
89%
Double
3300V/150A~400A
93%
Direct + Multi level
1700V/1000A~3600AIGBT
90%Efficiency
Configuration
DirectTopology
Wind turbine systems will be changed to direct drive system from double fet drive system depend on the high efficiency and without gear box.
Gear TransformerI-GTransformerS-G
・・・
S-G
© Fuji Electric Co., Ltd. All rights reserved. 4Aug. 2013 MT5F27336
1.2MW Induction generator
Gear box
DC motor for controlling
gear box
Generator
Gear box
Converter
Transformer
Double fed systems havelarge gear box and large generator.
Outline view of double fed wind turbine
© Fuji Electric Co., Ltd. All rights reserved. 5Aug. 2013 MT5F27336
PWM Converter PWM Inverter
SG
Direct drive system
PWM Converter PWM Inverter
Double fed system
IGG
Large gear boxLow reliability for mechanical stress.Gear box
Low qualityoutput power
Large generator
High qualityoutput power
Without Gear Box
System efficiency 89% ⇒ 90%
:Disadvantage:Advantage
Not necessary High Power IGBT
3times rating current IGBT is necessary.
⇒
Comparison of double fed system and direct drive system
© Fuji Electric Co., Ltd. All rights reserved. 6Aug. 2013 MT5F27336
PWM Converter PWM Inverter
SG
SG・・・
7 seriesInverter
×3 phase
Need Transformer
Not need Transformer
Small filter
Large filter
System efficiency 90% ⇒ 93%
Need Multi winding generator
To decrease steps of serial, 1.7kV⇒3.3kVIGBT will be applied
Multi level system
Direct drive system
Comparison of direct drive system and multi level system
:Disadvantage:Advantage
© Fuji Electric Co., Ltd. All rights reserved. 7Aug. 2013 MT5F27336
Topology in wind power system
Fuji IGBT modules for wind power system
Fuji solution in Gate Driver Unit (GDU)
Fuji solution
Table of contents
© Fuji Electric Co., Ltd. All rights reserved. 8Aug. 2013 MT5F27336
Fuji IGBT modules for wind power system
■IGBT modules proposal for Double fed system
11MBI2400VC-170E21MBI2400VC-170E
HPM
2.0MW
21MBI2400VD-170E
22MBI1400VXB-170P-5032MBI1400VXB-170P-50
22MBI1000VXB-170E-5042MBI1000VXB-170E-50PrimePACKTM
42MBI450VN-170-5082MBI450VN-170-50Dual XT
11MBI1600VC-170E21MBI1600VC-170EHPM
12MBI1400VXB-170P-5022MBI1400VXB-170P-50
12MBI1000VXB-170E-5032MBI1000VXB-170E-50PrimePACKTM
1 (It uses as 2in1.)6MBI450V-170-502 (It uses as 2in1.)6MBI450V-170-50EconoPACKTM+
32MBI450VN-170-5062MBI450VN-170-50Dual XT
1.5MW
Number of ParallelIGBT P/NNumber of ParallelIGBT P/N
Grid sideRotor sidePackageWind Power
Converter
Note: EconoPACKTM+ and PrimePACKTM are registered trademarks of Infineon Technology AG, Germany.
© Fuji Electric Co., Ltd. All rights reserved. 9Aug. 2013 MT5F27336
Fuji IGBT modules for wind power system
■IGBT modules proposal for Direct drive system
11MBI1600VC-170E11MBI2400VC-170E
HPM
2.0MW
11MBI2400VD-170E
22MBI1400VXB-170E-5022MBI1400VXB-170E-50
32MBI1000VXB-170E-5032MBI1000VXB-170E-50PrimePACKTM
11MBI2400VD-170E11MBI2400VD-170E
11MBI2400VC-170E11MBI2400VC-170E
11MBI1600VC-170E21MBI1200VC-170E
HPM
22MBI1400VXB-170E-5022MBI1400VXB-170E-50
22MBI1000VXB-170E-5032MBI1000VXB-170E-50PrimePACKTM
1.5MW
Number of ParallelIGBT P/NNumber of ParallelIGBT P/N
Grid sideRotor sidePackageWind Power
Converter
Note: PrimePACKTM are registered trademarks of Infineon Technology AG, Germany.
© Fuji Electric Co., Ltd. All rights reserved. 10Aug. 2013 MT5F27336
LVRT: Low Voltage Ride Through Circuit
Conventional system had be used the clover circuit. It can not be possible to supply to out put power for grid line, because DC bus voltage is zero voltage at clover circuit operating,
It can be possible to supply to out put power for grid line, because DC bus voltage is kept at LVRT circuit operating. Therefore this system is more higher reliability system.
IGBT modules proposal for LVRT
LVRT circuit
PWM Converter PWM Inverter
G IG
PWM Converter PWM Inverter
G IG
Clover circuit
© Fuji Electric Co., Ltd. All rights reserved. 11Aug. 2013 MT5F27336
Dual XT, EP+Standard module
EP-PIM, PC-6pack
PrimePACKTM
1200V 600-1400A1700V 650-1400A (plan)
HPM1200V 600-3600A1700V 600-3600A
3300V800-1500A (plan)
Fuji IGBT modules for wind power system
Note: PrimePACKTM are registered trademarks of Infineon Technology AG, Germany.
© Fuji Electric Co., Ltd. All rights reserved. 12Aug. 2013 MT5F27336
PrimePACKTMDual XT EconoPACKTM+ 6in1
Fuji IGBT modules for wind power system
HPM 1in1(1200~2400A) HPM 1in1(2400~3600A) 3.3kV
Note: EconoPACKTM+ and PrimePACKTM are registered trademarks of Infineon Technology AG, Germany.
M254
Size:150 x 62 x 17mm M629
Size:150 x 162 x 17mmSize:172 x 89 x 38mm
Size:250 x 89 x 38mm
M271
M272
M151
Size:130 x 140 x 38mm
M152
Size:190 x 140 x 38mm
M156
Size:190 x 140 x 38mm
© Fuji Electric Co., Ltd. All rights reserved. 13Aug. 2013 MT5F27336
Fuji IGBT module for wind power - EconoPACKTM+, Dual XT
Equivalent circuit
Copper(Cu)
Copper(Cu)
Base plate
1700V550A2MBI550VN-170-50
1700V450A2MBI450VN-170-50
M260:150 x 62 x 17mm
1700V550A2MBI550VJ-170-50
Al3O2
Viso=4.0kV/60s
M254:150 x 62 x 17mm1700V300A2MBI300VN-170-50
1700V
1700V
Voltage
M629:150 x 162 x 17mm
Package
Al3O2
Viso=4.0kV/60s
Isolation
450A6MBI450V-170-50
300A6MBI300V-170-50
CurrentIGBT P/N
Econ
oPA
CK
TM+
FeatureLow power dissipation with V-silicon chipsetExtra thermal design (Tjmax = 175℃ repetitive guarantee)2 kinds of pin connection for Dual XT (Solder/Spring)
Dua
l XT
Note: EconoPACKTM+ are registered trademarks of Infineon Technology AG, Germany.
Spring type
Solder pin type
© Fuji Electric Co., Ltd. All rights reserved. 14Aug. 2013 MT5F27336
14
Equivalent circuit
Al3O2
Viso=4.0kV/60sCopper
(Cu)
M272:250 x 89 x 38mm
1700V1400A2MBI1400VXB-170E-50
Al3O2
Viso=4.0kV/60sCopper
(Cu)
M271:172 x 89 x 38mm
1700V650A2MBI650VXA-170E-50
1700V1000A2MBI1000VXB-170E-50
1700V1400A2MBI1400VXB-170P-50
IsolationBase platePackageVoltageCurrentIGBT part No.
Prim
ePA
CK
TM
FeatureLow power dissipation with V-silicon chipset
Extra thermal design (Tjmax=175℃ repetitive guarantee)
Low inductance and good current balance package
Long-term reliability ( CTI > 600, High Tc capability)
Note: PrimePACKTM are registered trademarks of Infineon Technology AG, Germany.
Fuji IGBT module for wind power system - PrimePACKTM
© Fuji Electric Co., Ltd. All rights reserved. 15Aug. 2013 MT5F27336
Copper(Cu)
Copper(Cu)
Base plate
Si3N4
Viso=4.0kV/60s
M151:130 x 140 x 38mm1700V1200A1MBI1200VC-170E
1700V1600A1MBI1600VC-170E
1700V2400A1MBI2400VC-170E
Si3N4
Viso=4.0kV/60s
M152:190 x 140 x 38mm1700V2400A1MBI2400VD-170E
1700V3600A1MBI3600VD-170E
IsolationEquivalent circuitPackageVoltageCurrentIGBT part No.
1in1
FeatureLow power dissipation with V-silicon chipset
Extra thermal design (Tjmax=175℃), SiN-DCB
Low inductance and good current balance package
Long-term reliability ( CTI > 600, High Tc capability)
1700V-3600A max rating
Fuji IGBT module for wind power system - HPM(1in1)
© Fuji Electric Co., Ltd. All rights reserved. 16Aug. 2013 MT5F27336
AlSiC
AlSiC
Base plate
AlNViso=4.0kV/60s
M155:130 x 140 x 38mm1700V1200A1MBI1200VR-170E
1700V1600A1MBI1600VR-170E
1700V2400A1MBI2400VR-170E
AlNViso=4.0kV/60s
M156:190 x 140 x 38mm1700V2400A1MBI2400VS-170E
1700V3600A1MBI3600VS-170E
IsolationEquivalent circuitPackageVoltageCurrentIGBT part No.
1in1
FeatureLow power dissipation with V-silicon chipset
Extra thermal design (Tjmax=175℃), AlSiC base plate
Low inductance and good current balance package
Long-term reliability ( CTI > 600, High Tc capability)
1700V-3600A max rating
Fuji IGBT module for wind power system - HPM(1in1)
© Fuji Electric Co., Ltd. All rights reserved. 17Aug. 2013 MT5F27336
Equivalent circuit
AlNViso=6.0kV/60s
AlSiC
M155:130 x 140 x 38mm3300V800A1MBI800UG-330
3300V1000A1MBI1000UG-330
AlNViso=6.0kV/60s
AlSiC
M156:190 x 140 x 38mm3300V1200A1MBI1200UE-330
3300V1500A1MBI1500UE-330
IsolationBase platePackageVoltageCurrentIGBT part No.
1in1
FeatureTrench gate structure for reducing Vce(sat)
FS (field-stop) structure for fast switching and low Vce(sat)
High ruggedness even at Tj = 150℃ operation
High tracking (CTI > 600) special resin for high Viso guarantee
High thermal cycling life time with AlSiC base plate
Fuji IGBT module for wind power system - 3.3kV module
© Fuji Electric Co., Ltd. All rights reserved. 18Aug. 2013 MT5F27336
Topology in wind power system
Fuji IGBT modules for wind power system
Fuji solution in Gate Driver Unit (GDU)
Fuji solution
Table of contents
© Fuji Electric Co., Ltd. All rights reserved. 19Aug. 2013 MT5F27336
Fuji solution in GDU
1MBI1500UE-3301500A
1MBI1200UE-3301200A
1MBI1000UG-3301000A
1MBI800UG-330800A
3.3kV
1MBI3600VD-170E3600A
1MBI2400VD-170E2400A
1MBI2400VC-170E2400A
VLA5391MBI1600VC-170E1600A
VLA5391MBI1200VC-170E1200A
HPM
VLA5392SP0320x2Ax-2MBI1400VXB-170P-502MBI1400VXB-170P-501400A
VLA5392SP0320x2Ax-2MBI1400VXB-170E-502MBI1400VXB-170E-501400A
VLA5392SP0320x2Ax-2MBI1000VXB-170E-502MBI1000VXB-170E-501000A
VLA500K2SP0320x2Ax-2MBI650VXA-170E-502MBI650VXA-170E-50650A
PrimePACKTM
6MBI450V-170-50450A
6MBI300V-170-50300AEP+
VLA500K2SP0115T2Ax-172MBI550VN-170-50550A
VLA500K2SP0115T2Ax-172MBI450VN-170-50450A
VLA546**2SP0115T2Ax-172MBI300VN-170-50300A
Dual XT
Driver type (example)Driver type (example)IGBT P/N (example)IC rating
Note: PrimePACKTM are registered trademarks of Infineon Technology AG, Germany.
© Fuji Electric Co., Ltd. All rights reserved. 20Aug. 2013 MT5F27336
Topology in wind power system
Fuji IGBT modules for wind power system
Fuji solution in Gate Driver Unit (GDU)
Fuji solution
Table of contents
© Fuji Electric Co., Ltd. All rights reserved. 21Aug. 2013 MT5F27336
Gate Drive Unit
Snubber Cap. Snubber Cap.
Main Cap.
Bus BarOutput Terminal
Cooling fin
Fuji solution – PrimePACKTM 2 parallel
Snubber C : 2~3 uF
Top view
Side viewPrimePACK TM can easily construct inverter circuit .This figure shows the example.
Laminate bus bar to realize low leakage inductance.
Note: PrimePACKTM are registered trademarks of Infineon Technology AG, Germany.
© Fuji Electric Co., Ltd. All rights reserved. 22Aug. 2013 MT5F27336
Fuji solution – Dual XT 4 parallel
2MBI450VN-170-50 4P
IGBTFin (Water)
Gate BoardInterface Board
© Fuji Electric Co., Ltd. All rights reserved. 23Aug. 2013 MT5F27336
VCEP
Snubber capacitors
L: Main circuit wiring parasitic inductanceIo: Collector current at IGBT turn-offVCEP: Snubber capacitor peak voltageEd: DC supply voltage
2
2
EdVIoLC
CEPS
*
Vces Ic450A 0.08 μH 4.7μF1000A 0.07μH 6.8μF1400A 0.06μH 12μF2400A 0.046 μH 27μF3600A 0.046 μH 47μF
Module ratingDC line inductance snubber capacitance
1200V/1700V
Recommended