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GSE Product Road Map
GSE Systems
D/3 DCS
®
The Vision of VirtualPlant
Scale-Up
Feasibility
Process
Design
Process
Modeling
Production
Modeling
Production
Optimization
Implementation
Process
Optimization
Operation
ProductConcept
®
Product Development Areas for GSE
Systems and Networking
Process Control and I/O
HMI and Information Management
New Capabilities through Acquisition
Advanced Process Control
Write Once…Read Many Product Database
Integration
PROTECT clients investment in applications
®
D/3 Product Plan
Hardware
Electronic Procedures
D/3 Console
Engineering
Continuous Control
SABL Batch Control
FieldBusSystem
TotalVision
®
Systems and Networking
Windows 2000
D/3, SimSuite Pro, BatchCAD, FlexBatch all on Windows 2000
Fault Tolerance
SMP - Load balancing
TCP/IP Communications
IP Multicast
Producer - Consumer Subscription Model
®
System
System Consolidation
Consolidate Console Displays
D3Architect - D3Manager
Alarms
Paging, E-Mail, Categories, Priorities, Fault Tree Mgmt
Show the top n alarms on single mouse
Soft alarm typer
When navigating from the alarm display, the selected EPN must be back lit and selected on all target displays
Device Interfaces
PLC interface - add ability to write to the PLC on demand (not only each scan)
Add PCM & I/O hardware online
(Plug and Play)
Open interface to other devices (scales, meters, motor controllers,bar code) possibly bring into the DCM directly
®
Hardware
PCI Bus based PCM hardware platform Phase I
Commercially available (PC)components
PC footprint
Rack mountable
Possible Hot Swap of PCI adapter cards
Primary I/O interface is Ethernet
Supports existing I/O if PCI or ISA cards are available
Provides possibility of future “soft PCM”
Fieldbus compliant
CE certified
Phase II Commercially available RTOS
Major Software redesign
®
Redundant Profibus Redundant Profibus now a standard D/3 IO option
Supports ASInet Uses Siemens standard configuration tools Up to two Profibus interfaces (99 drops per interface) in any PCM
GSE is now a member of the Profibus Trade Organization PTO provides certification services and
consulting
®
Foundation FieldBus
Incorporate Foundation FieldBus seamlessly into D/3 system
Provide both H1 and HSE links to FB
Perhaps bring HSE directly to DCM (Add alarming, trending etc to DCM)
Take advantages of Asset Mgmt features of FB Network diagnostics Network performance monitor Field device configuration Configuration management Field device diagnostics Field device calibration Field device loop design Field device loop tuning Support on-line changes Early problem detection/analysis Usage Tracking
®
Windows 2000
MFC Based Std Displays
Soft PCC Components
TotalVision OPC
InstAlarm OPC
VersaTrend OPC
CDBRedundant COMM
SABL OPC
Migrate to Windows 2000
Incorporate SABL with OPC extensions
Modify Versatrend, InstAlarm and TotalVision to incorporate OPC clients
Convert Text based PVN Displays to MFC based Treeview oriented displays
Incorporate Windows CE interface
License Mgr OCM ServerWindows CE Interface
®
System Configuration Phase 1
CDCM DCM (s)
MBUS
PCM
Ethernet
MBUS
PCM
16,000 I/O
MODICON I/O
SIEMENS 505 I/O
GPXIO
MODBUS +
AB DATAHWY +
R-LINK
PCC
SMAR-DFI
FB H1 CONCENTRATOR
Soft PCC•ONLY interfaces with FFB loops that
are controlled in the field
• Includes alarming and trending•SABL OPC interface statements
•Requires dual processor•OPC interface
®
COTS RTOS
TraditionalI/O
Bus I/O
PCC Components
Simulation
SABLCOMM
CDBFFB COMPLIENT
PCC (Process control concentrator)will be based on a real time operating system.
Traditional I/O will be serviced if commercial boards are readily available.
BUS I/O supported: Foundation Field BUSProfiBusControl Net
SABL, Redundancy, and Simulation will be supported as usual
All subsystems tied together via OPC
BUS I/O may be supported via HSE and OPC
Redundancy
OPC
®
System Configuration Phase 2
CDCM DCM (s)
MBUS
PCM
Ethernet
MBUS
PCM
16,000 I/O
MODICON I/O
SIEMENS 505 I/O
GPXIO
MODBUS +
AB DATAHWY +
R-LINK
SMAR-DFI
FB H1 CONCENTRATOR
Soft PCCIncludes SMAR
DFI
PCC
FB - HSE
PCCFeaturing OPC Client/ServerTechnology
®
8 - 14
GSE Open I/O Strategy• The only DCS with total
IEC 61158 support for •Foundation Fieldbus•Profibus•ControlNet•AS-i Net
• The only DCS with direct I/O support for
•Allen Bradley•Siemens•Modicon
• The only DCS with support for PLC networks
•Modbus•Modbus+•Datahighway Plus
®
Continuous Database
Interlock Bits on Analogs
Include interlock reasons per EPN
User definable word for all block
Ability to be set by SABL Read by graphics Include Analogs 64Bits / 64 Descriptors
Advanced Control Blocks
Logic Interlock Block
Alarm Action Block
Master Device improvements
Status/Prompts in Device not MDV
Generic CDB Block Builder
Central location for all data related to an EPN
Chain devices/analogs without
supervisory-din
®
D/3 Engineering
Graphical configuration tools
System keeps track of the need for compile or compiles on the fly
Single Point of Configuration
No Predefinitions Work on Tag Name - Not IPN & offsets
Relational Entity Management
D/3-SSPRO Have Integrated Database (Seamless)
Plug & Play
®
D/3 Console
OPC connectivity
All navigation VIA TotalVision
Eliminate PVN
Alarm Consolidation
Trend Consolidation
Graphical SS display with drill downs
Button bar replaces skid key
Data OLE - Adhoc Displays
Enhance fonts for printing purposes
Ability to force windows to top
®
TotalVision
The ultimate goal is to allow technicians and operators create graphics
Graphics Wizards to minimize or eliminate scripting
Simple way to show/access other Microsoft documents, spreadsheets, etc.
Play list (view same graphics over and over)
Local variables used for graphics only
Ability to read and write variables to/from the disk (on demand - periodically)
More tools on STD faceplate
Pictures and video in TotalVision
Spell Checker in TV editor
®
VPTotalVision & PI Interface
TotalVision and PIActiveX Control developed to display
TotalVision graphics in PI, Excel, VB, Visio, Internet Browsers, and other COM compatible containers
Process Information can now be displayed as part of a company Intranet
NT versions of the D/3 also have a write option with special security features
®
Phase 1 • TotalVision OPC client updates
dynamics from OPC server data
• Fieldbus configuration activated from D3Architect
• OPC server running on CDCM
RegistryServer
CompiledModel
D/3ONLINE
VisionRun Time
OperatorDisplays
ProcessData
LabData
OPCONLINE
DCE and OPCSERVERS
SIMONLINE
SimData
OLE for Process Control
®
Phase 2• GSE Specific block data added to Fieldbus Function Blocks
•OPC Alarm data incorporated into D/3 alarming package
• OPC client added to InstAlarm
• OPC client added to VersaTrend
Phase 3• SABL & VPBatch(FlexBatch) integrated with FFB points
• D3 CDB seamlessly integrated with FFB points and configuration
• OPC client / server implemented in Controller Module
OLE for Process Control
®
Tools/Reports• Generic Reports (HiHi, LoLo, Override, Interlocked, UDW,Faulted, etc.)
• All handled by a DataPicker like report package
• Ability to save and schedule reports
• Daily Report/Shift Report
• DHS - Crystal Reports
• TotalVision local variables
• Ability to write variables to the DCM disk
• Custom Interlock Display Tool
• Add interlock BITS and Reasons to all CDB points
• Add Generic SGO to display interlock status with reasons
• Loop Maintenance tool
• Handled by TV and Architect
• Operators Logs
®
Trends
One Trend display window for all D/3 trends, integrated into TV graphics
Configure trends when configuring CDB
Better tool for defining VT groups (cut and paste, copy, rename)
OSI - PI interface
Add ability to change all times on a VT display
Add analytical graphing tool set to VT
®
SABL
Visual SABL editor / debugger
Graphical SABL code Generator (IEC-1131)
Eliminate the need to create UPF/RPF/RDF & SDB
SABL statement to gather number of EPN's defined/type
SABL statement to read write data to/from DCM disks
Add ability to access EPN name and descriptors and all display DB info in SABL
®
Batch Control Enhancements
Scheduler Batch Scheduling and Optimization
Recipe/FB Improvements
Add ability to cut and paste in the procedure editor
An RDB utility to view FB relationships (helps user determine where
entities are used - enables efficient modification/deletion)
Include transitions on production displays
Add ability to import fields (currently must type everything in by hand)
®
Product ArchitectureOCM Electronic Procedures
From Paper… Unautomated Word Docs and
Flowcharts Manual Document
Management Free-form procedures Manual routing and approval Manual or non-existent
tracking Ad-hoc manual procedure
changes
To Computer Interactive… Automated PDA-based and/or
browser with Workflow Flowcharts
Automated Document Management
Form-based procedures Programmed routing and
approval Automatic tracking and statistics Automatic branching and
escalation for approval
®
OCM Electronic Procedures
ProcessProcess
TVTV ARP’s*ARP’s*
OperatorOperator
D/3 SABLProgramsD/3 SABLPrograms
AutomatedWorkflowsAutomatedWorkflows
Initiate/Step ARM
Confirm Actions
ApplicationsEngineers
ApplicationsEngineers
ProcedureAuthors
ProcedureAuthors
Supervisors or Approvers
Supervisors or Approvers
Field Personnel
Field Personnel
Wireless
Doc MgmtDoc Mgmt* Alarm Response Procedures
®
Electronic Procedures
TotalVision & SABL to integrate with a “document
window”
Ability to create procedures with standard Office
Tools
SABL Verification of completed steps
Document will automatically pull up the
appropriate Faceplate or Graphic to allow the
operator to perform appropriate action
Operation may be similar to a wizard
All navigation from TotalVision
Incorporates workflow engine
®
Training
Develop a 1 week class to train engineers how to create a complete D/3 application
Develop a 1 week class that train engineers how to create a complete D/3 application using FlexBatch
Computerized training
®
Process Control and I/O New Real Time Controller Executive
Commercial Operating System IEC 61131 Database Development New PCI based PCM chassis
Full Redundancy
Allen-Bradley ControlNet
Foundation Fieldbus for today’s H1 and tomorrow’s H2
Profibus DP
Redundant Profibus
MiTech Mpower and CLAMP Integration
®
HMI and Information Management Common GUI for GSE Products
“Write Once…Use Many” data integration for BatchCAD,
SimSuite Pro, D/3, and FlexBatch
OLE for Process Control (OPC) Client for TotalVision
OLE for Process Control (OPC) Server for the D/3
Data structures that support Microsoft ADO architecture
Provide the ability to link TotalVision models to Web
Browsers, Visual Basic, and OLE Containers
ActiveX Controls
®
MPOWER & CLAMP
• Intelligent application development environment
• Put process/production expertise online
• Analyze, predict and diagnose equipment problems
• Perform closed loop advanced control
• Perform intelligent alarm management and notification
• Provide warnings of performance degradation
CLAMP Server(Alpha Processor)
RDB
Plant
CLAMPClient
(Win95/NT)
CLAMPClient
(Win95/NT)
CLAMPClient
(Win95/NT)
Plant DataThrough Control System
Loop Configuration Data
Interaction with PlantControl Systems
Isolation from PlantControl Systems
Plant Data andCalculated Data
Clamp isolation.vsd
Off-Line Reports, Plots and Analysis
On-Line Paging
Plant Engineers OR GSE Performance Experts
Plant Maintenance
®
Advanced Process Control
Fast Setpoint Tracking (Continuous)
Reduce Variation (Continuous)
Tight Trajectory Tracking (Batch)
Time
T
APC
HiSP
Time
TPID
APC
Hi
SP
Time
SPTemperature
PID
APC
PID
APC
Temperature
PID
APCPIDAPC
®
Redundant D/3 System Architecture
ModiconRemote I/O
ModiconRemote I/O
Redundant Ethernet
RedundantPCM 2000
GPXIOPCM 100
FieldBus I/O
MICRO 2000
Windows NT Terminal Consoles
Modicon and Allen Bradley PLCs
General Purpose External I/O
Modbus Plus and DataHighway+ Interfaces
Win NT Fault Tolerant
Configurator Node
PCM 3
ModiconRemote I/O
16000SERIES
I/O
MICRO 2000
MUX 2000
MUX 1000
16000SERIES
I/O
23
14
567
823
145
678
ON
OFF
RESET
12345
Multibus Utility Board
CPU Board
Primary Ethernet Board
Redundant Ethernet Board
I/O Communication Card TEXAS INSTRUMENTS
PCM100 PROCESS CONTROL MODULE
Windows NTDisplay Node
Windows NTMulti-Headed Monitor Consoles
16000SERIES I/O
MICRO 2000
MUX 2000
MUX 1000
16000SERIES I/O
PCC
Redundant
ProfiBusModicon
Remote I/O
®
Level 3 Interface to Plant Networks
WinNT TSCREACTOR 1
GRAPHIC 201
PC NT ConsoleREACTOR 1
GRAPHIC 201
PC NT ConsoleREACTOR 1
GRAPHIC 201
Display Node
Windows NTREACTOR 1
GRAPHIC 201
alarmsummary
PCM 100
ModiconRemote I/O
SiemensRemote I/O
GPXIO
PCM 3
16000SERIES I/O
MICRO 2000
MUX2000
MUX 1000
16000SERIES I/O
REACTOR 1
GRAPHIC 201
WinNT TSC REACTO
R 1
GRAPHIC 201
D/3 V10 Enterprise Architecture
Redundant 10/100Ethernet Switches
Modicon I/O PLCs
Allen BradleyDataHighway Plus™
Modbus Plus InterfaceOther Modbus Plus Devices
Gas AnalyzersWeight Scales
Bar Code readers...
D908 Interface
RedundantPCM 2000
MICRO 2000
S908 Interface
Clustered Configurator Nodes
Shared/RedundantData Disks
Fault TolerantWindows NT Term Server
REACTOR 1
GRAPHIC 201
alarmsummary
::::::::
::::::::
:::::::: ::::::::
®
D/3 DCS AND INFORMATION TECHNOLOGY SYSTEM ARCHITECTURE
DATA WAREHOUSEMICROSOFT SQL SERVERRELATIONAL DATABASE
Alarm Mgt. HistorianOSI Batch Mgt.
GSE FlexBatch
SimulationGSE SSPro
ExistingPC/PLC
ExistingDCS
PCM 2000
Data Highway+
PCM 2000Modbus Plus
Modicon
P810
Modicon
J890
Modicon
BXXX
Modicon
BXXX
Modicon
BXXX
Modicon
BXXX
QuantumI/O
S908AB I/O
CORPORATE NETWORK - ETHERNET
D/3 Fault TolerantProcess Control Server
with OPC Interface
“ENTERPRISE-WIDEInternet-enabled HMI”
Redundant TCP/IP Ethernet Communications
D/3 Hybrid Process Controllers
ERP
Optimization Clamp M/Power
Siemens I/O
Flex I/O
PLC 5/40
Modicon
PLC 984
LINKINGDEVICE
Display
TransmittersX Actuators
H1
Power Monitor
X
H1
D/3 NT Operator ConsolesTotalVision Graphics
TransmittersX Actuators
®
Summary
Open Architecture Modular System Design Complete System Security Reliable Ethernet Communications System-wide Redundancy Wide Range of I/O Support Adherence to Industry Recognized Standards Protected Investment in Applications
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